CN211307017U

CN211307017U - A sizing material banbury mixer for processing of tire rubber

Info

Publication number: CN211307017U
Application number: CN201922286277.6U
Authority: CN
Inventors: 陈俏俏; 王飞
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-12-19
Filing date: 2019-12-19
Publication date: 2020-08-21
Anticipated expiration: 2029-12-19

Abstract

The utility model discloses a sizing material banbury mixer for processing of tire rubber, including mount, intake pipe, fan and gas vent, the top left side welded connection of mount has the mixing chamber, and the top welded connection of mixing chamber has the inlet pipe to the inside of inlet pipe is provided with the stock guide, intake pipe flange joint is in the left side of mixing chamber, and the internally mounted of intake pipe has first filter screen, the inside of first processing case is provided with the baffle, and the inside of baffle has seted up the fixed orifices, gas vent welded connection is in the top of first processing case, the bottom flange joint of mixing chamber has the discharging pipe. This a sizing material banbury mixer for processing of tire rubber, the inside of inlet pipe is provided with the stock guide, and the stock guide is the slope form, like this when the sizing material gets into, can make the sizing material slowly pour into, prevents effectively that the sizing material from causing the phenomenon of jam to the inlet pipe to make the better processing of sizing material, ensure this banbury mixer's normal use.

Description

A sizing material banbury mixer for processing of tire rubber

Technical Field

The utility model relates to a tire rubber processing technology field specifically is a sizing material banbury mixer for tire rubber processing.

Background

The tire rubber is prepared by taking vulcanized silica gel as a basic raw material, and is usually prepared by mixing proportioned rubber materials in an internal mixer, so that the internal mixer plays an important role in the production and processing of the tire rubber.

However, the existing rubber material internal mixer still has some disadvantages in the using process, for example, the rubber material can generate waste gas in production, the waste gas contains peculiar smell and has some particulate impurities, so that the environment is seriously affected when the waste gas is discharged, the phenomenon that the feeding hole is easily blocked by the rubber material in feeding is caused, the production progress of the rubber material is reduced, and the practicability of the rubber material internal mixer is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sizing material banbury mixer for processing of tire rubber to solve the sizing material on the existing market that above-mentioned background art provided and can produce waste gas when producing, and not only contain the peculiar smell in the waste gas, still have some particulate matter impurity, cause serious influence to the environment when leading to exhaust emission, the phenomenon of jam is caused to the feed inlet easily to the sizing material when the feeding in addition, the production progress of sizing material has been reduced, thereby the problem to the practicality of sizing material banbury mixer has been reduced.

In order to achieve the above object, the utility model provides a following technical scheme: a sizing material internal mixer for processing tire rubber, which comprises a fixed frame, an air inlet pipe, a fan and an air outlet, the left side above the fixed frame is welded with an internal mixing chamber, the top of the internal mixing chamber is welded with a feeding pipe, and a material guide plate is arranged inside the feeding pipe, the air inlet pipe is connected with the left side of the banburying chamber through a flange, and the first filter screen is arranged in the air inlet pipe, the fan is arranged on the right side of the mixing chamber and is connected with the mixing chamber through a connecting pipe, the right side of the fan is connected with a first processing box through a gas pipe, a baffle is arranged in the first processing box, and the inner part of the baffle is provided with a fixing hole, a baffle plate is arranged above the baffle plate, the bottom of the baffle plate is connected with a lug, and the top of baffle is provided with the second filter screen, gas vent welded connection is in the top of first processing case, the bottom flange joint of banburying chamber has the discharging pipe.

Preferably, the material guide plate and the inner wall of the feeding pipe are connected by welding, and the material guide plate is inclined.

Preferably, the first filter screen and the air inlet pipe are connected through bolts, and the aperture of the first filter screen is 0.1-0.5 mm.

Preferably, the bottom of the first processing box is provided with a limiting groove, the limiting groove is connected with the second processing box through a clamping block, the side walls of the clamping block and the first processing box are provided with grooves, and the grooves are internally connected with fixing bolts.

Preferably, the baffle and the first treatment box are connected in a welding mode, and fixing holes in the baffle are distributed at equal angles.

Preferably, baffle and second filter screen are the slope form, and baffle and second filter screen are bolted connection with first processing case to the connected mode of baffle and lug is for bonding, the lug is the sponge material, and the second filter screen is the active carbon filter screen.

Compared with the prior art, the beneficial effects of the utility model are that: the rubber material internal mixer for processing the tire rubber comprises the following components:

(1) the material guide plate is arranged inside the feeding pipe and is inclined, so that when the sizing material enters, the sizing material can be slowly poured in, the phenomenon that the sizing material blocks the feeding pipe is effectively prevented, the sizing material is better processed, and the normal use of the internal mixer is ensured;

(2) the partition plate and the second filter screen are arranged in the first treatment box, the sponge-material bumps are arranged at the bottom of the partition plate, and the second filter screen is an activated carbon filter screen, so that waste gas generated during rubber material processing can be filtered and purified, particulate matters in the waste gas are reduced, peculiar smell in the gas is also reduced, pollution of the waste gas to the environment is further effectively reduced, and the use efficiency of the internal mixer is improved;

(3) the first case of handling is connected with the second through spacing groove and fixture block, easily dismantles the change like this when baffle and second filter screen appear damaging, makes things convenient for staff's dismouting operation to guarantee the normal clear of exhaust purification treatment work.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the main sectional structure inside the first treatment box of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a schematic view of the connection between the partition board and the first processing box;

FIG. 5 is a schematic view of the left side cross-sectional structure of the air inlet pipe and the first filter screen;

FIG. 6 is a schematic view showing a sectional structure of the feed pipe and the material guide plate according to the present invention;

fig. 7 is the utility model discloses case and fixture block connection are treated to the second and are dived open structure schematic diagram.

In the figure: 1. a fixed mount; 2. an internal mixing chamber; 3. a feed pipe; 4. a material guide plate; 5. an air inlet pipe; 6. a first filter screen; 7. a fan; 8. a connecting pipe; 9. a gas delivery pipe; 10. a first treatment tank; 1001. a limiting groove; 1002. a clamping block; 1003. a second treatment tank; 1004. a groove; 1005. fixing the bolt; 11. a baffle plate; 12. a fixing hole; 13. a partition plate; 14. a bump; 15. a second filter screen; 16. an exhaust port; 17. and (4) discharging the pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a sizing material internal mixer for processing tire rubber comprises a fixed frame 1, an internal mixing chamber 2, a feeding pipe 3, a guide plate 4, an air inlet pipe 5, a first filter screen 6, a fan 7, a connecting pipe 8, a gas pipe 9, a first processing box 10, a baffle plate 11, a fixed hole 12, a baffle plate 13, a lug 14, a second filter screen 15, an air outlet 16 and a discharging pipe 17, wherein the internal mixing chamber 2 is welded on the left side above the fixed frame 1, the feeding pipe 3 is welded on the top of the internal mixing chamber 2, the guide plate 4 is arranged inside the feeding pipe 3, the air inlet pipe 5 is connected on the left side of the internal mixing chamber 2 in a flange mode, the first filter screen 6 is arranged inside the air inlet pipe 5, the fan 7 is arranged on the right side of the internal mixing chamber 2, the fan 7 is connected with the internal mixing chamber 2 through the connecting pipe 8, the right side of the fan 7 is connected with the first processing box 10, a fixing hole 12 is formed in the baffle 11, a partition plate 13 is arranged above the baffle 11, a bump 14 is connected to the bottom of the partition plate 13, a second filter screen 15 is arranged above the partition plate 13, an exhaust port 16 is connected to the top of the first treatment box 10 in a welding mode, and a discharge pipe 17 is connected to the bottom of the mixing chamber 2 in a flange mode;

the material guide plate 4 and the inner wall of the feeding pipe 3 are connected in a welding mode, and the material guide plate 4 is inclined, so that the sizing material can slowly enter, and the phenomenon of blocking of the sizing material is effectively prevented;

the first filter screen 6 is connected with the air inlet pipe 5 by bolts, and the aperture of the first filter screen 6 is 0.1-0.5mm, so that impurities in the sucked air can be intercepted and filtered conveniently, and the mixing of the impurities is reduced;

the bottom of the first treatment box 10 is provided with a limiting groove 1001, the limiting groove 1001 is connected with the second treatment box 1003 through a clamping block 1002, the side walls of the clamping block 1002 and the first treatment box 10 are provided with grooves 1004, and the grooves 1004 are internally connected with fixing bolts 1005, so that when the partition plate 13 and the second filter screen 15 need to be detached and replaced, the first treatment box 10 and the second treatment box 1003 can be detached and separated conveniently, and the detachment and the assembly operation are easy;

the baffle 11 and the first treatment box 10 are connected in a welding mode, and the fixing holes 12 in the baffle 11 are distributed at equal angles, so that the firmness of connection between the baffle 11 and the first treatment box 10 is ensured, and gas can normally enter the first treatment box from the fixing holes 12;

baffle 13 and second filter screen 15 are the slope form, and baffle 13 and second filter screen 15 are bolted connection with first processing case 10, and baffle 13 and lug 14's connected mode is for bonding, and lug 14 is the sponge material, and second filter screen 15 is the active carbon filter screen, is convenient for add the waste gas that produces to the sizing material and filters the purification, effectively reduces waste gas to the pollution of surrounding environment, and then improves the availability factor of this banbury mixer.

The working principle is as follows: in the use of the internal mixer for rubber compounds for tyre processing, as shown in fig. 1 and 5-6, firstly, the operator puts the prepared rubber compound into the feeding pipe 3, because the feeding pipe 3 is internally provided with the inclined guide plate 4, so that the rubber can slowly fall along the guide plate 4, thereby effectively preventing the rubber from being blocked in the feeding process, then the rubber enters the mixing chamber 2 to start the processing operation, when the sizing material is processed, a worker starts the fan 7, the fan 7 sucks the gas in the mixing chamber 2 through the connecting pipe 8, the worker can connect the air inlet pipe 5 on the left side of the mixing chamber 2 with an external air increasing pump to ensure enough air quantity in the mixing chamber 2, and the first filter screen 6 is arranged in the air inlet pipe 5, so that the gas sucked in from the outside can be filtered and intercepted after the gas enters;

after the fan 7 sucks the gas, the gas enters the first treatment box 10 through the gas pipe 9, as shown in fig. 2 and fig. 4, the baffle 11 is arranged inside the first treatment box 10, and the fixing holes 12 are formed inside the baffle 11, so that the gas can enter the upper part of the baffle 11 through the fixing holes 12, the partition plate 13 and the second filter screen 15 are arranged above the baffle 11, the bottom of the partition plate 13 is provided with the bump 14 made of sponge material, the second filter screen 15 is an activated carbon filter screen, and the partition plate 13 and the second filter screen 15 are arranged in a staggered manner, so that particles in the waste gas generated in the rubber material processing can be adsorbed through the bump 14, and the second filter screen 15 can adsorb peculiar smell in the waste gas, so that the waste gas can be filtered and purified, the pollution to the surrounding environment when the waste gas is discharged is reduced, and then the purified gas is discharged from the exhaust port 16;

when the partition 13 and the second filter screen 15 need to be disassembled and replaced, as shown in fig. 3 and 7, a worker firstly rotates the fixing bolt 1005 out of the groove 1004 inside the first processing box 10 and the clamping block 1002, and then lifts the first processing box 10 upwards to separate the limiting groove 1001 at the bottom of the first processing box 10 and the clamping block 1002 at the top of the second processing box 1003 from each other, so as to disassemble the first processing box 10 and the second processing box 1003, and then the worker can replace the partition 13 and the second filter screen 15, which is very convenient and ensures the normal operation of the waste gas processing at the later stage, which is the operation process of the whole device, and the content not described in detail in the specification belongs to the prior art known by the skilled person in the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a sizing material banbury mixer for processing of tire rubber, includes mount (1), intake pipe (5), fan (7) and gas vent (16), its characterized in that: the upper left side of the fixing frame (1) is welded with the mixing chamber (2), the top of the mixing chamber (2) is welded with the inlet pipe (3), the inner part of the inlet pipe (3) is provided with the guide plate (4), the inlet pipe (5) is connected to the left side of the mixing chamber (2) in a flange mode, the inner part of the inlet pipe (5) is provided with the first filter screen (6), the fan (7) is arranged on the right side of the mixing chamber (2), the fan (7) is connected with the mixing chamber (2) through the connecting pipe (8), the right side of the fan (7) is connected with the first processing box (10) through the gas pipe (9), the inner part of the first processing box (10) is provided with the baffle (11), the inner part of the baffle (11) is provided with the fixing hole (12), the baffle (13) is arranged above the baffle (11), and the bottom of the baffle (13) is connected with the, and the top of baffle (13) is provided with second filter screen (15), gas vent (16) welded connection is in the top of first processing case (10), the bottom flange joint of banburying room (2) has discharging pipe (17).

2. A sizing mixer for the processing of tire treads according to claim 1, characterized in that: the material guide plate (4) is connected with the inner wall of the feeding pipe (3) in a welding mode, and the material guide plate (4) is inclined.

3. A sizing mixer for the processing of tire treads according to claim 1, characterized in that: the first filter screen (6) is connected with the air inlet pipe (5) through bolts, and the aperture of the first filter screen (6) is 0.1-0.5 mm.

4. A sizing mixer for the processing of tire treads according to claim 1, characterized in that: the bottom of the first processing box (10) is provided with a limiting groove (1001), the limiting groove (1001) is connected with the second processing box (1003) through a clamping block (1002), the side walls of the clamping block (1002) and the first processing box (10) are provided with grooves (1004), and the grooves (1004) are internally connected with fixing bolts (1005).

5. A sizing mixer for the processing of tire treads according to claim 1, characterized in that: the baffle (11) and the first treatment box (10) are connected in a welding mode, and fixing holes (12) in the baffle (11) are distributed at equal angles.

6. A sizing mixer for the processing of tire treads according to claim 1, characterized in that: baffle (13) and second filter screen (15) are the slope form, and baffle (13) and second filter screen (15) are bolted connection with first case (10) of handling to the connected mode of baffle (13) and lug (14) is for bonding, lug (14) are the sponge material, and second filter screen (15) are the active carbon filter screen.