CN211305325U

CN211305325U - Intelligent welding robot based on machine vision

Info

Publication number: CN211305325U
Application number: CN202020045233.4U
Authority: CN
Inventors: 谭智
Original assignee: Hunan Vocational College of Science and Technology
Current assignee: Hunan Vocational College of Science and Technology
Priority date: 2020-01-10
Filing date: 2020-01-10
Publication date: 2020-08-21
Anticipated expiration: 2030-01-10

Abstract

The utility model discloses an intelligence welding robot based on machine vision, including angle adjusting part, runner assembly and lifting unit, the top on chassis is equipped with the carousel, the inner chamber of carousel is equipped with the ball, the inner chamber of carousel is equipped with first motor, telescopic inner chamber is equipped with the bracing piece, the inner chamber bottom of bracing piece is equipped with the second motor, the right side top of bracing piece is equipped with the horizontal pole, the outer wall bottom of horizontal pole is equipped with the monitoring head, the below of horizontal pole is equipped with the bonding tool, the top of carousel is equipped with the control box. The utility model discloses a design of angle adjustment subassembly has realized right the utility model discloses the control ability of the angle of device makes through the design of runner assembly the utility model discloses welding that the device can multiple direction, lifting unit makes the utility model discloses the device can be automatic rises or descends, monitors the design of head and control box, makes the utility model discloses the position of welding that the device can be automatic is controlled.

Description

Intelligent welding robot based on machine vision

Technical Field

The utility model relates to a welding set technical field specifically is an intelligent welding robot based on machine vision.

Background

Welding, also can be written as "welding" or melting and liquation, is a processing technology and a connection mode of two or more materials (same or different) through heating and pressurizing or the combination of the two materials, so that the two workpieces are combined atomically.

In the welding process, a workpiece and a welding flux are melted to form a molten area, and workers are easily burnt when directly operating a welding gun. The existing intelligent welding robot based on machine vision lacks angle adjustment capability and direction rotation capability, and can not rotate in any direction during working. Therefore, the intelligent welding robot based on the machine vision is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligence welding robot based on machine vision to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an intelligent welding robot based on machine vision comprises an angle adjusting component, a rotating component and a lifting component, wherein the angle adjusting component comprises a base, a first hydraulic cylinder, a second hydraulic cylinder, a first fixed block, a second fixed block, an adjusting handle, a top plate and a fixed seat, the rotating component comprises a chassis, a turntable, balls and a first motor, the lifting component comprises a sleeve, a supporting rod, a second motor, teeth, a cross rod, a monitoring head, a connecting block, a welding head and a control box, the first hydraulic cylinder and the second hydraulic cylinder are arranged on two sides of the top of the base, the chassis is arranged above the first hydraulic cylinder and the second hydraulic cylinder, the turntable is arranged on the top of the chassis, the balls are arranged in an inner cavity of the turntable, the first motor is arranged in an inner cavity of the turntable, the sleeve is arranged on the top of the turntable, the supporting rod is arranged in the inner cavity of the supporting rod, the second motor is arranged, the top of the right side of the supporting rod is provided with a cross rod, the bottom of the outer wall of the cross rod is provided with a monitoring head, a welding head is arranged below the cross rod, and the top of the rotary table is provided with a control box.

As further preferable in the present technical solution: the top both sides of base weld with the cylinder bottom of first pneumatic cylinder and second pneumatic cylinder respectively, the piston rod top bolted connection of first pneumatic cylinder has first fixed block, the top welding of first fixed block has the roof, the top bolted connection of the piston rod of second pneumatic cylinder has the second fixed block, the top of second fixed block welds mutually with the bottom right side of roof.

As further preferable in the present technical solution: the outer wall left and right sides of roof all welds there is the regulation handle, the welding of the top right side of roof has the fixing base.

As further preferable in the present technical solution: the bottom of the base plate is welded with the top of the top plate, the ball is in rolling connection with the top of the base plate, the top of the first motor is in screw connection with the top of the inner cavity of the rotary plate, and the bottom of the output shaft of the first motor penetrates through the top of the base plate and extends to the bottom of the base plate.

As further preferable in the present technical solution: the bottom of the sleeve is welded with the top of the outer wall of the rotary table, the inner cavity of the sleeve is sleeved with the outer wall of the supporting rod, teeth are arranged on the right side wall of the inner cavity of the supporting rod, the bottom of the second motor is in screwed connection with the bottom of the inner cavity of the sleeve, and the gear end of the output shaft of the second motor is meshed with the teeth.

As further preferable in the present technical solution: the bottom of control box and the top right side screwed connection of carousel, the outer wall right side top of bracing piece welds with the left side of horizontal pole mutually, the top of keeping watch on the head and the bottom screwed connection of horizontal pole, the bottom of horizontal pole is in the right side welding that is located the monitoring head and is had the connecting block, the bottom of connecting block welds with the top of bonding tool mutually, the output of monitoring the head passes through the input electric connection of wire and control box.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a design of angle adjustment subassembly has realized right the utility model discloses the control ability of the angle of device makes through the design of runner assembly the utility model discloses welding that the device can multiple direction, lifting unit makes the utility model discloses the device can be automatic rises or descends, monitors the design of head and control box, makes the utility model discloses the position of welding that the device can be automatic is controlled.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the structure of the present invention;

fig. 3 is a schematic structural view of the sleeve and the support rod of the present invention;

fig. 4 is a schematic structural view of the rotating assembly of the present invention.

In the figure: 1. an angle adjustment assembly; 101. a base; 102. a first hydraulic cylinder; 103. a second hydraulic cylinder; 104. a first fixed block; 105. a second fixed block; 106. adjusting the handle; 107. a top plate; 108. a fixed seat; 2. a rotating assembly; 201. a chassis; 202. a turntable; 203. a ball bearing; 204. a first motor; 3. a lifting assembly; 301. a sleeve; 302. a support bar; 303. a second motor; 304. teeth; 305. a cross bar; 306. a monitoring head; 307. connecting blocks; 308. a welding head; 309. and a control box.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-4, the present invention provides a technical solution: an intelligent welding robot based on machine vision comprises an angle adjusting component 1, a rotating component 2 and a lifting component 3, wherein the angle adjusting component 1 comprises a base 101, a first hydraulic cylinder 102, a second hydraulic cylinder 103, a first fixing block 104, a second fixing block 105, an adjusting handle 106, a top plate 107 and a fixing seat 108, the rotating component 2 comprises a chassis 201, a turntable 202, a ball 203 and a first motor 204, the lifting component 3 comprises a sleeve 301, a supporting rod 302, a second motor 303, a tooth 304, a cross bar 305, a monitoring head 306, a connecting block 307, a welding head 308 and a control box 309, the first hydraulic cylinder 102 and the second hydraulic cylinder 103 are arranged on two sides of the top of the base 101, the chassis 201 is arranged above the first hydraulic cylinder 102 and the second hydraulic cylinder 103, the turntable 202 is arranged on the top of the chassis 201, the ball 203 is arranged in an inner cavity of the turntable 202, the first motor 204 is arranged in the inner cavity of the turntable 202, the sleeve 301 is arranged, the inner cavity of the sleeve 301 is provided with a support rod 302, the bottom of the inner cavity of the support rod 302 is provided with a second motor 303, the top of the right side of the support rod 302 is provided with a cross rod 305, the bottom of the outer wall of the cross rod 305 is provided with a monitoring head 306, a welding head 308 is arranged below the cross rod 305, and the top of the turntable 202 is provided with a control box 309.

In this embodiment, specifically: the top both sides of base 101 weld with the cylinder bottom of first pneumatic cylinder 102 and second pneumatic cylinder 103 respectively, the piston rod top bolted connection of first pneumatic cylinder 102 has first fixed block 104, the top welding of first fixed block 104 has roof 107, the top bolted connection of the piston rod of second pneumatic cylinder 103 has second fixed block 105, the top of second fixed block 105 welds with the bottom right side of roof 107 mutually, first pneumatic cylinder 102 or second pneumatic cylinder 103 push down or rise, make the utility model discloses the device reaches angle modulation's purpose.

In this embodiment, specifically: adjusting handles 106 are welded on the left side and the right side of the outer wall of the top plate 107, a fixing seat 108 is welded on the right side of the top plate 107, and the fixing seat 108 is used for fixing welded objects.

In this embodiment, specifically: the bottom of the chassis 201 is welded with the top of the top plate 107, the ball 203 is connected with the top of the chassis 201 in a rolling manner, the top of the first motor 204 is connected with the top of the inner cavity of the turntable 202 through a screw, the bottom of the output shaft of the first motor 204 penetrates through the top of the chassis 201 and extends to the bottom of the chassis 201, the turntable 202 rotates through the rotation of the first motor 204, and the welding head 308 can be welded in multiple directions through the rotation of the turntable 202.

In this embodiment, specifically: the bottom of sleeve 301 and the outer wall top of carousel 202 weld mutually, the inner chamber of sleeve 301 cup joints with the outer wall of bracing piece 302 mutually, the inner chamber right side wall of bracing piece 302 is equipped with tooth 304, the bottom of second motor 303 and the inner chamber bottom screwed connection of sleeve 301, the gear end of the output shaft of second motor 303 meshes with tooth 304 mutually, the rotation of second motor 303 has transmitted tooth 304, thereby make bracing piece 302 reach the ability of rising or descending, the ability of lift adjustment has been realized.

In this embodiment, specifically: the bottom of the control box 309 is in screw connection with the right side of the top of the turntable 202, the top of the right side of the outer wall of the support rod 302 is welded with the left side of the cross rod 305, the top of the monitoring head 306 is in screw connection with the bottom of the cross rod 305, the bottom of the cross rod 305 is welded with the connecting block 307 on the right side of the monitoring head 306, the bottom of the connecting block 307 is welded with the top of the welding head 308, the output end of the monitoring head 306 is electrically connected with the input end of the control box 309 through a wire, the monitoring head 306 transmits monitored data to the control box 309, and the control box 309 controls the welding direction of the.

Theory of operation or structure, during the use, make first pneumatic cylinder 102 or second pneumatic cylinder 103 push down or rise through adjusting handle 106, make the utility model discloses the device reaches angle modulation's purpose, rotation through first motor 204 makes carousel 202 produce the rotation, the rotation of carousel 202 makes the welding that bonding tool 308 can the multiple direction, the rotation transmission of second motor 303 tooth 304 to make bracing piece 302 reach the ability of rising or descending, realized lift adjustment's ability, monitor that head 306 will monitor data transfer to control box 309, control box 309 controls the welded position of bonding tool 308.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligence welding robot based on machine vision, includes angle adjusting part (1), runner assembly (2) and lifting unit (3), its characterized in that: the angle adjusting component (1) comprises a base (101), a first hydraulic cylinder (102), a second hydraulic cylinder (103), a first fixed block (104), a second fixed block (105), an adjusting handle (106), a top plate (107) and a fixed seat (108), the rotating component (2) comprises a chassis (201), a turntable (202), balls (203) and a first motor (204), the lifting component (3) comprises a sleeve (301), a supporting rod (302), a second motor (303), teeth (304), a cross rod (305), a monitoring head (306), a connecting block (307), a welding head (308) and a control box (309), the first hydraulic cylinder (102) and the second hydraulic cylinder (103) are arranged on two sides of the top of the base (101), the chassis (201) is arranged above the first hydraulic cylinder (102) and the second hydraulic cylinder (103), and the turntable (202) is arranged on the top of the chassis (201), the inner chamber of carousel (202) is equipped with ball (203), the inner chamber of carousel (202) is equipped with first motor (204), the top of carousel (202) is equipped with sleeve (301), the inner chamber of sleeve (301) is equipped with bracing piece (302), the inner chamber bottom of bracing piece (302) is equipped with second motor (303), the right side top of bracing piece (302) is equipped with horizontal pole (305), the outer wall bottom of horizontal pole (305) is equipped with monitoring head (306), the below of horizontal pole (305) is equipped with bonding tool (308), the top of carousel (202) is equipped with control box (309).

2. The machine vision-based intelligent welding robot of claim 1, wherein: the top both sides of base (101) weld with the cylinder barrel bottom of first pneumatic cylinder (102) and second pneumatic cylinder (103) respectively, the piston rod top bolted connection of first pneumatic cylinder (102) has first fixed block (104), the top welding of first fixed block (104) has roof (107), the top bolted connection of the piston rod of second pneumatic cylinder (103) has second fixed block (105), the top of second fixed block (105) welds with the bottom right side of roof (107).

3. The machine vision-based intelligent welding robot of claim 1, wherein: the utility model discloses a roof, including roof (107), the outer wall left and right sides of roof (107) all welds and has adjusted handle (106), the top right side welding of roof (107) has fixing base (108).

4. The machine vision-based intelligent welding robot of claim 1, wherein: the bottom of the chassis (201) is welded with the top of the top plate (107), the ball (203) is connected with the top of the chassis (201) in a rolling mode, the top of the first motor (204) is connected with the top of the inner cavity of the rotating disc (202) through screws, and the bottom of the output shaft of the first motor (204) penetrates through the top of the chassis (201) and extends to the bottom of the chassis (201).

5. The machine vision-based intelligent welding robot of claim 1, wherein: the bottom of sleeve (301) and the outer wall top of carousel (202) weld mutually, the inner chamber of sleeve (301) cup joints with the outer wall of bracing piece (302) mutually, the inner chamber right side wall of bracing piece (302) is equipped with tooth (304), the bottom of second motor (303) and the inner chamber bottom screwed connection of sleeve (301), the gear end and the tooth (304) mesh of the output shaft of second motor (303).

6. The machine vision-based intelligent welding robot of claim 1, wherein: the bottom of control box (309) and the top right side screwed connection of carousel (202), the outer wall right side top of bracing piece (302) welds mutually with the left side of horizontal pole (305), the top of monitoring head (306) and the bottom screwed connection of horizontal pole (305), the bottom of horizontal pole (305) has connecting block (307) in the welding of the right side that is located monitoring head (306), the bottom of connecting block (307) welds mutually with the top of bonding tool (308), the output of monitoring head (306) passes through the input electric connection of wire and control box (309).