CN211303700U - LED curing machine - Google Patents

LED curing machine Download PDF

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Publication number
CN211303700U
CN211303700U CN201921903605.6U CN201921903605U CN211303700U CN 211303700 U CN211303700 U CN 211303700U CN 201921903605 U CN201921903605 U CN 201921903605U CN 211303700 U CN211303700 U CN 211303700U
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led lamp
led
water
module
water pipe
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CN201921903605.6U
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袁二谷
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Dongguan Shining Photoelectric Technology Co ltd
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Abstract

The utility model discloses a LED curing machine, this LED curing machine includes: the LED lamp box, the water cooler and the control box; the LED lamp box is connected with the water cooler and electrically connected with the control box; the LED lamp box comprises a module shell and an LED lamp module; a first water pipe joint is arranged on the module shell and connected with a water cooling machine; the LED lamp module comprises a lamp strip die, a copper substrate, an LED lamp bead and a plane convex column lens; the lamp strip die comprises a water flow groove and a substrate mounting groove, and the substrate mounting groove is arranged at the bottom of the water flow groove; the copper substrate is arranged in the substrate mounting groove and attached to the bottom of the water flow groove, the other plane of the copper substrate is provided with an LED lamp bead which is packaged independently, the plano-convex cylindrical lens is arranged on the substrate mounting groove, and the LED lamp bead is adjacent to the bottom surface of the plano-convex cylindrical lens; and the two ends of the water flow groove are provided with second water pipe joints. The utility model discloses it is big to have replaced traditional high-pressure lamp to shine the energy consumption, produces the problem of pollution etc. easily, provides an energy-concerving and environment-protective and long service life's solidification machine.

Description

LED curing machine
Technical Field
The utility model relates to a UV photocuring technical field, more specifically the utility model relates to a LED solidification machine that says so.
Background
UV is the English abbreviation of ultraviolet, and the UV wavelength in the industrial application range is 200nm to 450 nm. The process of curing a "UV-curable material" by irradiating it with UV is called UV curing. The UV coating can be coated by methods such as dip coating, curtain coating, paint coating, spin coating, even vacuum coating and the like, and then cured into a film by ultraviolet photon irradiation, so that the curing of the UV coating and the irradiation of UV light can not be separated. The technology originates from the international paint market in the last 70 th century and is a brand-new green technology. The ultraviolet curing coating produced by the technology is called UV coating for short.
At the end of the 20 th century, UV curable coatings began to prevail in western, japan, etc., a coating variety representing fashion. The coating is applied to the surface coating treatment of mobile phone and walkman shells at first, and the application field of the coating is further expanded to the fields of cosmetics, household appliances and automobile coatings afterwards. The UV photocureable coating has the advantages of no volatile organic compound, little environmental pollution, high curing speed, energy conservation, good performance of cured products and the like.
The UV curing machine is equipment for curing the UV coating. The existing market UV curing machine mostly adopts the traditional high-power ultraviolet high-pressure lamp, has high energy consumption and large pollution (containing harmful substances such as mercury, metal halide and the like), can generate a large amount of ozone in the using process of a lamp tube to pollute the environment, and has short service life (the average service life is about 800H).
Therefore, how to develop a curing machine with low energy consumption, no pollution and long service life is a problem to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a LED solidification machine has adopted and has packaged LED lamp pearl alone, arranges according to certain pixel and constitutes LED lamp module group, and it is big to have replaced traditional high-pressure lamp to shine the energy consumption, produces the problem that pollutes etc. easily, provides an energy-concerving and environment-protective and long service life's solidification machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an LED curing machine comprising: the LED lamp box, the water cooler and the control box;
the LED lamp box is connected with the water cooler through a cooling water pipe and is electrically connected with the control box;
the LED lamp box comprises a module shell and more than one LED lamp module;
a first water pipe joint is arranged on the module shell and connected with the water cooling machine through a cooling water pipe;
the LED lamp modules are arranged in the module shell, the LED lamp modules are assembled into a semi-cylindrical or cylindrical channel as a curing area in a circumferential array mode, and two ends of the channel are respectively provided with a ventilation opening;
the LED lamp module comprises a lamp strip die, a copper substrate, LED lamp beads and a plane convex column lens;
the lamp strip die comprises a water flow groove and a substrate mounting groove, and the substrate mounting groove is arranged at the bottom of the water flow groove; the copper substrate is arranged in the substrate mounting groove and attached to the bottom of the water flow groove, the LED lamp beads which are packaged independently are arranged on the other plane of the copper substrate, the plano-convex cylindrical lens is arranged on the substrate mounting groove, and the LED lamp beads are adjacent to the bottom surface of the plano-convex cylindrical lens;
and the two ends of the water flow groove are provided with second water pipe joints, and the second water pipe joints are connected with the first water pipe joints through water pipes.
Preferably, the module housing comprises two identical detachable half shells, each half shell comprises a side sealing plate, a bottom sealing plate and a light sealing plate;
the bottom sealing plate is used as the bottom of the half shell, the side sealing plates are used as side plates of the half shell, semi-circular holes are formed in the side plates at two ends and matched with the LED lamp module in shape, and the light sealing plates are installed above the half shell and arranged on two sides of the semi-circular holes;
the first water pipe joint is arranged on the side sealing plate, and a lead joint is further arranged on the side sealing plate.
Preferably, a cylindrical sleeve is arranged along the outer side of the semicircular hole and serves as a ventilation opening.
Preferably, the LED lamp module further comprises a power supply protection cover, a power supply board and a lamp strip end board;
the power protection cover covers the power panel, the power panel is installed at the top of the water flow groove, and the power panel is electrically connected with the LED lamp beads;
the planar cylindrical lens is installed on the substrate installation groove through the lamp bar end plate.
Preferably, the control box comprises a control circuit and a power supply circuit, the control circuit is connected with the power supply circuit, and the power supply circuit is preset to be connected with the power panel.
Preferably, the arrangement method of the LED lamp beads is adjustable.
Preferably, the wavelength of LED lamp pearl is 365NM, 395NM, 385NM, 405NM or mixed formula.
According to the technical scheme, compared with the prior art, the utility model discloses an LED curing machine, firstly, the utility model forms an LED lamp module by individually packaging LED lamp beads and arranging according to a certain pixel, so that the radiation efficiency of the curing machine can be greatly improved; secondly, the LED lamp module carries out the encapsulation of totally enclosed formula, does not contain toxic substance such as heavy metal, and at the in-process that uses, no ozone produces, has effectively reduced the pollution condition to the environment.
In addition, because the LED lamp module comprises LED lamp pearl, life is longer for general high-pressure lamp, and traditional ultraviolet ray high-pressure lamp need wait for 5-10 minutes after extinguishing just can be with its electric quantity once more, and the utility model provides a LED lamp module can realize opening the office promptly, and is more high-efficient.
Finally, traditional ultraviolet high-pressure lamp can produce a large amount of heats in the use, and the temperature is high in the solidification region, needs the fan heat dissipation of airing exhaust, and the fan can produce wind noise at the operation in-process, and LED lamp module adopts the water-cooling mode cooling heat dissipation, and windless makes an uproar, and the temperature is low, can further solidify the product that the melting point is low, and can not harm product itself.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic diagram of an overall structure of an LED curing machine provided by the present invention;
FIG. 2 is a schematic view of the LED lamp box structure provided by the present invention;
fig. 3 is a schematic structural diagram of a half shell provided by the present invention;
fig. 4 is a schematic structural diagram of an LED lamp module according to the present invention;
the LED lamp comprises a 1-LED lamp box, a 2-water cooler, a 3-control box, a 4-module shell, a 5-LED lamp module, a 6-first water pipe connector, a 7-lamp strip die, an 8-copper substrate, a 9-plano-convex cylindrical lens, a 10-water flow groove, an 11-substrate mounting groove, a 12-second water pipe connector, a 13-half shell, a 14-side sealing plate, a 15-bottom sealing plate, a 16-light sealing plate, a 17-half circular hole, an 18-lead connector, a 19-power protection cover, a 20-power panel, a 21-lamp strip end plate, a 22-cooling water pipe, a 23-lead and a 24-ventilation opening.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model discloses LED solidification machine, as shown in figure 1, include: the LED lamp box comprises an LED lamp box 1, a water cooler 2 and a control box 3;
the LED lamp box 1 is connected with the water cooler 2 through a cooling water pipe 22, and the LED lamp box 1 is electrically connected with the control box 3;
the LED lamp box 1 comprises a module shell 4 and more than one LED lamp module 5;
a first water pipe joint 6 is arranged on the module shell 4, and the first water pipe joint 6 is connected with the water-cooling machine 2 through a cooling water pipe 22;
as shown in fig. 2, the LED lamp modules 5 are installed in the module housing 4, the LED lamp modules 5 are assembled into a semi-cylindrical or cylindrical passage as a curing region in a circumferential array manner, and the two ends of the passage are respectively provided with vents 24;
the LED lamp module 5 comprises a lamp strip die 7, a copper substrate 8, LED lamp beads and a plano-convex cylindrical lens 9;
the lamp strip die 7 comprises a water flow groove 10 and a substrate mounting groove 11, wherein the substrate mounting groove 11 is arranged at the bottom of the water flow groove 10; the copper substrate 8 is arranged in the substrate mounting groove 11 and is attached to the bottom of the water flow groove 10, the other plane of the copper substrate 8 is provided with an LED lamp bead which is packaged independently, the plano-convex cylindrical lens 9 is arranged on the substrate mounting groove 11, and the LED lamp bead is adjacent to the bottom surface of the plano-convex cylindrical lens 9;
the two ends of the water flow groove 10 are both provided with a second water pipe joint 12, and the second water pipe joint 12 is connected with the first water pipe joint 6 through a water pipe.
It should be noted that: the first water pipe joint 6 and the second water pipe joint 12 are both copper pagoda water pipe joints, and the sealing performance is guaranteed.
In order to further optimize the technical solution, the modular housing 4 comprises two identical removable half-shells 13, each half-shell 13 comprising a side sealing plate 14, a bottom sealing plate 15 and a light sealing plate 16; as shown in fig. 3;
the bottom sealing plate 15 is used as the bottom of the half shell 13, the side sealing plate 14 is used as the side plate of the half shell 13, the side plates at two ends are provided with semicircular holes 17 which are matched with the shape of the LED lamp module 5, and the light sealing plates 16 are arranged above the half shell 13 and are arranged at two sides of the semicircular holes 17;
the first water pipe connector 6 is provided on the side sealing plate 14, and the lead 23 connector 18 is further provided on the side sealing plate 14.
It should be noted that: module shell 4 in this embodiment is the panel beating shell that is formed by cold-rolled sheet processing, and the surface baking finish is handled, and the panel beating shell assembles a circular or semicircular passageway with LED lamp module 5 according to the circumference array mode, forms 360 or 180 photocuring regions to product such as fiber cable carries out photocuring.
In order to further optimize the technical solution, a cylindrical sleeve is arranged along the outer side of the semicircular hole 17, and the cylindrical sleeve is used as a vent 24.
In order to further optimize the technical scheme, the LED lamp module 5 further includes a power protection cover 19, a power panel 20 and a light bar end plate 21;
the power supply protection cover 19 is covered on the power supply board 20, the power supply board 20 is arranged at the top of the water flow groove 10, and the power supply board 20 is electrically connected with the LED lamp beads;
the planar cylindrical lens is mounted on the substrate mounting groove 11 through the light bar end plate 21.
In order to further optimize the technical scheme, the control box 3 comprises a control circuit and a power supply circuit, the control circuit is connected with the power supply circuit, and the power supply circuit is connected with a preset power panel 20.
In order to further optimize the technical scheme, the arrangement method of the LED lamp beads is adjustable.
In order to further optimize the technical scheme, the wavelength of the LED lamp beads is 365NM, 395NM, 385NM, 405NM or a mixed mode.
It should be noted that: the arrangement method of the LED lamp beads in the embodiment can be adjusted according to the needs of users, the positions of the water cooling machine 2, the control box 3 and the LED lamp box 1 can be adjusted according to the needs of the users, and the lamp bead models can be reasonably selected by users according to the characteristics of required cured products.
The light curing method of the LED curing machine in this embodiment includes the following specific steps:
(1) starting the LED curing machine, lighting the LED lamp module 5, starting the water cooling machine 2, and curing the product to be cured through a curing area;
(2) and after the product to be cured completely passes through the curing area, the LED curing machine is turned off, the LED lamp module 5 is turned off, and the water cooling machine 2 stops working.
The working principle of the embodiment is as follows:
after the LED solidification machine starts, LED lamp module 5 lights and can solidify the product, 2 work of water-cooling machine during the solidification, cooling water flows into water flow groove 10 in LED lamp module 5 from first water pipe joint 6 and second water pipe joint 12, because water flow groove 10 is adjacent with copper base plate 8, the cooling water absorbs the produced heat of LED lamp pearl, and second water pipe joint 12 through the other end flows out the solidification machine, then LED solidification machine stop work after the product passes through the solidification region completely.
The embodiment solves a series of problems of high energy consumption, large pollution, short service life, low efficiency and the like of the traditional ultraviolet high-pressure lamp, wherein the LED lamp module 5 comprises LED lamp beads arranged according to a certain pixel, each lamp bead is packaged independently, the radiation efficiency is greatly improved, and the energy consumption is reduced; the LED lamp module 5 is packaged in a fully-closed manner, does not contain toxic and harmful substances such as heavy metals and the like, does not generate ozone in the using process, is more environment-friendly compared with an ultraviolet high-pressure lamp in the prior art, and is cured by the LED lamp beads, so that the service life of the curing machine is effectively prolonged; in addition, when the LED lamp module 5 is used, the LED lamp module can be turned on or off, and after part of the traditional ultraviolet high-voltage lamp tubes are turned off, the traditional ultraviolet high-voltage lamp tubes need to wait for a period of time to be turned on again, so that the working efficiency is effectively improved; finally, this embodiment temperature is low, and the noise is little, and traditional ultraviolet high-pressure lamp can produce a large amount of heats in the use, and the temperature is high in the solidification region, needs to use the fan heat dissipation of airing exhaust, and the fan can produce wind noise at the operation in-process, and this embodiment adopts the water-cooling mode cooling heat dissipation, and windless, the temperature is low, and the product that can solidify the melting point is low, and can not harm product itself.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. An LED curing machine, comprising: the LED lamp box, the water cooler and the control box;
the LED lamp box is connected with the water cooler through a cooling water pipe and is electrically connected with the control box;
the LED lamp box comprises a module shell and more than one LED lamp module;
a first water pipe joint is arranged on the module shell and connected with the water cooling machine through a cooling water pipe;
the LED lamp modules are arranged in the module shell, the LED lamp modules are assembled into a semi-cylindrical or cylindrical channel as a curing area in a circumferential array mode, and two ends of the channel are respectively provided with a ventilation opening;
the LED lamp module comprises a lamp strip die, a copper substrate, LED lamp beads and a plane convex column lens;
the lamp strip die comprises a water flow groove and a substrate mounting groove, and the substrate mounting groove is arranged at the bottom of the water flow groove; the copper substrate is arranged in the substrate mounting groove and attached to the bottom of the water flow groove, the LED lamp beads which are packaged independently are arranged on the other plane of the copper substrate, the plano-convex cylindrical lens is arranged on the substrate mounting groove, and the LED lamp beads are adjacent to the bottom surface of the plano-convex cylindrical lens;
and the two ends of the water flow groove are provided with second water pipe joints, and the second water pipe joints are connected with the first water pipe joints through water pipes.
2. The LED curing machine of claim 1, wherein the module housing comprises two identical removable half shells, each half shell comprising a side sealing plate, a bottom sealing plate and a light sealing plate;
the bottom sealing plate is used as the bottom of the half shell, the side sealing plates are used as side plates of the half shell, semi-circular holes are formed in the side plates at two ends and matched with the LED lamp module in shape, and the light sealing plates are installed above the half shell and arranged on two sides of the semi-circular holes;
the first water pipe joint is arranged on the side sealing plate, and a lead joint is further arranged on the side sealing plate.
3. The LED curing machine of claim 2, wherein a cylindrical sleeve is disposed along an outside of the semi-circular hole, the cylindrical sleeve acting as a vent.
4. The LED curing machine of claim 1, wherein the LED lamp module further comprises a power protection cover, a power panel and a light bar end panel;
the power protection cover covers the power panel, the power panel is installed at the top of the water flow groove, and the power panel is electrically connected with the LED lamp beads;
the flat convex column lens is installed on the substrate installation groove through the lamp strip end plate.
5. The LED curing machine according to claim 4, wherein the control box comprises a control circuit and a power supply circuit, the control circuit is connected with the power supply circuit, and the power supply circuit is connected with the power supply board in a preset mode.
6. The LED curing machine according to claim 1, wherein the arrangement method of the LED lamp beads is adjustable.
7. The LED curing machine of claim 1, wherein the LED lamp beads have a wavelength of 365NM, 395NM, 385NM, 405NM or a hybrid type.
CN201921903605.6U 2019-11-06 2019-11-06 LED curing machine Active CN211303700U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921903605.6U CN211303700U (en) 2019-11-06 2019-11-06 LED curing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921903605.6U CN211303700U (en) 2019-11-06 2019-11-06 LED curing machine

Publications (1)

Publication Number Publication Date
CN211303700U true CN211303700U (en) 2020-08-21

Family

ID=72059602

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921903605.6U Active CN211303700U (en) 2019-11-06 2019-11-06 LED curing machine

Country Status (1)

Country Link
CN (1) CN211303700U (en)

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210906

Address after: 523846 No. D1, first floor, building D, Taida Industrial Park, No. 2, Beiyuan street, Xiaobian community, Chang'an Town, Dongguan City, Guangdong Province

Patentee after: Dongguan shining Photoelectric Technology Co.,Ltd.

Address before: 523000 first floor, building F, Taida industry, Xiaobian second industrial zone, Chang'an Town, Dongguan City, Guangdong Province

Patentee before: Yuan Ergu

TR01 Transfer of patent right