CN211302695U

CN211302695U - Homogeneous emulsifying tank

Info

Publication number: CN211302695U
Application number: CN201921983657.9U
Authority: CN
Inventors: 李世竣
Original assignee: Shanghai Youcheng Food Co ltd
Current assignee: Shanghai Youcheng Food Co ltd
Priority date: 2019-11-15
Filing date: 2019-11-15
Publication date: 2020-08-21
Anticipated expiration: 2029-11-15

Abstract

The utility model relates to a homogeneous emulsifying tank, which comprises a tank body, a high-shear emulsifying machine and a stirring mechanism; the top of the tank body is provided with an emulsifying mounting port and a stirring mounting port which are respectively used for mounting a high-shear emulsifying machine and a stirring mechanism, and the top and the bottom of the tank body are respectively communicated with a feeding pipe and a discharging pipe; the internal portion of jar is provided with the clean mechanism of washing internal wall of jar, and clean mechanism is including the rotatory nozzle that is fixed in jar top, be used for contradicting jar internal wall scrape the wall spare and be fixed in jar body bottom and drive and scrape the first motor that the wall spare slided along jar internal wall. The utility model has the advantages of that the emulsifying tank is easy to clean the inner wall.

Description

Homogeneous emulsifying tank

Technical Field

The utility model belongs to the technical field of the emulsification tank technique and specifically relates to a homogeneity emulsification tank is related to.

Background

The emulsifying machine is a common device in the fields of textile, chemical industry, pharmacy, cosmetics and the like, and can be used for shearing, dispersing and impacting materials, so that the materials become finer and finer, and the solubility of the materials is improved; the traditional emulsifying machine generally comprises a mixing drum, a motor arranged above the mixing drum and provided with an output shaft facing downwards, and a rotating shaft which is arranged on the output shaft of the motor and coaxially rotates with the motor at a high speed, wherein the rotating shaft extends into the bottom of the mixing drum, and under the action of the rotating shaft, materials are refined, homogenized and emulsified to obtain a finished product with fine particles and uniform liquid.

Chinese patent with grant publication number CN202036936U discloses a novel shearing emulsifying machine, which comprises a reaction kettle and a stirring head installed in the reaction kettle, wherein the reaction kettle is connected with a feeding pipe and a discharging pipe respectively, the stirring head is connected with a transmission motor, the stirring head is arranged in the reaction kettle and close to one side of the kettle wall, and a stirring paddle below the stirring head is arranged in the reaction kettle.

The defects of the prior art are that the utility model stirs the materials through the stirring head, thereby improving the solubility of the materials and homogenizing the materials, but the materials are easy to scatter and sputter under the stirring condition and are easy to remain on the inner wall of the reaction kettle; the method comprises the following steps that a high-pressure water gun is used for cleaning the inner wall of a tank body or cleaning solution is poured into the tank body to start a stirring paddle of the tank body; the defects that a high-pressure water gun cannot thoroughly clean dead corners in the tank and the length of the stirring paddle is limited, so that the inner wall cannot be integrally cleaned; if necessary, the reaction kettle needs to be manually put into the reaction kettle for cleaning, so that the cleaning of the reaction kettle is very difficult.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a homogeneity emulsification tank makes emulsification tank have the advantage of easily wasing the inner wall.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

a homogeneous emulsifying tank comprises a tank body, a high-shear emulsifying machine and a stirring mechanism; the top of the tank body is provided with an emulsifying mounting port and a stirring mounting port which are respectively used for mounting a high-shear emulsifying machine and a stirring mechanism, and the top and the bottom of the tank body are respectively communicated with a feeding pipe and a discharging pipe; the internal portion of jar is provided with the clean mechanism of washing internal wall of jar, and clean mechanism is including the rotatory nozzle that is fixed in jar top, be used for contradicting jar internal wall scrape the wall spare and be fixed in jar body bottom and drive and scrape the first motor that the wall spare slided along jar internal wall.

By adopting the technical scheme, when the emulsifying tank is used, the materials such as raw materials, emulsifying agents and the like are introduced through the feeding pipe, and the materials are subjected to comprehensive effects such as stronger hydraulic shearing, centrifugal extrusion, high-speed cutting, impact, grinding and the like under the action of the stirring mechanism and the high-shear emulsifying mechanism, so that the effects of dispersion, emulsification and crushing are achieved; mixing the components which are not mutually soluble into a uniform phase to obtain a stable homogeneous product, and outputting the material of the homogeneous product through a discharge pipe; the rotary spray head and the first motor are started, the wall scraping piece is abutted against the inner wall of the tank body and slides along the inner wall, materials remained on the inner wall of the tank body are scraped and washed until the bottom of the tank body is discharged through the discharge hole, and the effect of cleaning the inside of the emulsifying tank is achieved; need not artifical entering jar internal cleaning to through scraping the wall and washing make the cleaning performance of inner wall good.

The utility model discloses further set up to: the tank body comprises an inner container and an outer shell, heat conduction oil is stored between the inner container and the outer shell, and a heating pipe for heating the heat conduction oil is arranged between the inner container and the outer shell; the side wall of the shell is respectively provided with a heat conduction oil inlet and a heat conduction oil outlet.

Through adopting above-mentioned technical scheme, the conduction oil is located and evenly heats the material in the jar between inner bag and the shell, can increase the solubility of oil phase in the water phase material in the jar to the great emulsion heating of viscosity, can reduce the viscosity of emulsion, be favorable to the hou mian homodisperse of emulsion.

The utility model discloses further set up to: the stirring mechanism comprises a second motor fixed on the top of the tank body, a rotating shaft rotationally connected to the second motor, and a plurality of groups of stirring blades fixed on the side wall of the rotating shaft and arranged at intervals along the circumferential direction of the rotating shaft.

By adopting the technical scheme, the materials in the tank are mixed and emulsified in an accelerated manner under the action of the high-shear emulsifying machine and the stirring mechanism; and set up respectively in both sides through emulsification head and stirring paddle leaf, make two big turbines of formation in the jar during start-up, make the material stirring more abundant, mix more evenly.

The utility model discloses further set up to: each group of stirring blades consists of two blades with included angles.

Through adopting above-mentioned technical scheme, the leaf fan of at first rotation makes the material form radial turbine, and the leaf fan of two slopes of rethread makes the material deflect along the surface direction of two leaf fans, and two leaf fans that relative axis of rotation inclination is different provide the different driving force of two directions to the material, increase the degree of consistency of mixture.

The utility model discloses further set up to: scrape the wall spare including being used for contradicting jar first hang plate of internal wall bottom, fixed cover of fixed connection in first hang plate upper end portion and wear to locate fixed cover and realize the extension arm that upwards extends with fixed cover relative rotation.

Through adopting above-mentioned technical scheme, during first motor drive, first hang plate and fixed cover are rotatory thereupon makes it slide along jar internal wall circumference, wears to locate fixed cover extension arm upwards and stretches out this moment in, scrapes the remaining material of inner wall with fixed cover and first hang plate combined action, reaches the clear effect of inner wall.

The utility model discloses further set up to: the fixing sleeve is of a double-layer structure, the inner wall of the outer layer is provided with a lifting groove spirally rising along the circumferential direction, and the inner layer is provided with a through groove axially extending along the fixing sleeve; the lower part of the side wall of the extension arm is fixedly provided with a slide block embedded into the ascending groove and the through groove; a fixed block is fixed on the extension arm, and the side wall of the fixed block is arranged roughly and is used for abutting against the inner wall of the tank body; the lateral wall that the extension arm is located the fixed block below is seted up a plurality of caulking grooves of arranging along extension arm axial interval, sets up the brush hair that is used for wasing jar internal wall in the caulking groove.

Through adopting above-mentioned technical scheme, when first motor drives first hang plate and fixed cover rotation, the surface of fixed block is contradicted and is made the fixed cover rotation relatively of extension arm in the frictional force that the inner wall of the jar body produced, make the slider receive the promotion of ascending inslot wall, but receive the restriction of the inner wall that leads to the groove, thereby it rises along the inner wall that leads to the groove, make the extension arm wear out in the fixed cover, and the brush hair can clear up the residual material on the inner wall, rethread rotatory nozzle washes away the washing, better clean effect has.

The utility model discloses further set up to: the wall scraping piece also comprises a rotating ring which is rotatably connected to the top of the inner side wall of the tank body and a second inclined plate which is fixed on the inner surface of the rotating ring and is used for abutting against the inner wall of the top of the tank body; the lower terminal surface of swivel is seted up a plurality of notches that supply the upper end embedding of extension arm.

Through adopting above-mentioned technical scheme, wear out from fixed cover when the extension arm to upper end embedding notch, the lateral wall is contradicted when the inner wall of notch, and pivoted extension arm drives the swivel and rotates, and the second hang plate rotates thereupon this moment, with the inner wall clean up at jar body top. The material is that liquid is less in the residue at the top, therefore the wall scraping time of second hang plate need not the overlength, rises when the extension arm and the in-process that the change is connected, and the change does not rotate, can practice thrift the motor energy consumption.

The utility model discloses further set up to: the outer wall of the tank body is provided with a first liquid level meter and a second liquid level meter which are respectively communicated with the inside of the inner container and the inside of the communicated shell.

By adopting the technical scheme, the liquid level meter can monitor the height of the material in the inner container and the height of the heat conducting oil in the shell in real time, so that the phenomenon that the stirring resistance is large and the emulsification is not facilitated due to excessive addition of the material is avoided; the damage of the heat conducting oil to the inner wall of the shell due to excessive extrusion is avoided.

To sum up, the utility model discloses a beneficial technological effect does:

the materials remained on the inner wall of the tank body are scraped and washed by using the rotary spray head through the first inclined plate, the fixed sleeve, the extension arm and the second inclined plate which are abutted against the inner wall of the tank body and slide along the inner wall, and the cleaning effect inside the emulsion tank is achieved without manually entering the tank for cleaning;

two turbines are formed in the tank under the action of the high-shear emulsifying machine and the stirring mechanism, so that the materials are stirred more fully and mixed more uniformly;

the blade fan through two slopes makes the material deflect along the surface direction of two blade fans, and two blade fans that relative axis of rotation inclination is different provide the different driving force of two directions to the material, increase the degree of consistency of mixing.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the tank of the present invention;

fig. 3 is a schematic structural view of the cleaning mechanism of the present invention.

In the figure, 1, a tank body; 2. a high shear emulsifier; 3. a stirring mechanism; 4. a cleaning mechanism; 11. a manhole; 12. a temperature measuring port; 13. an emulsification mounting port; 14. a stirring mounting port; 15. a feed pipe; 16. a discharge pipe; 17. an inner container; 171. a first liquid level meter; 18. a housing; 181. a heat conducting oil inlet; 182. a heat conducting oil outlet; 183. heating a tube; 184. a second level gauge; 31. a second motor; 32. a rotating shaft; 33. a stirring paddle; 331. a leaf fan; 41. rotating the spray head; 42. a wall scraping member; 421. a first inclined plate; 422. fixing a sleeve; 4221. a rising tank; 4222. a through groove; 423. an extension arm; 4231. a slider; 4232. a fixed block; 4233. brushing; 4234. caulking grooves; 424. rotating the ring; 4241. a notch; 425. a second inclined plate; 43. a first motor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, for the homogeneous emulsifying tank disclosed by the present invention, comprising a tank body 1, a high shear emulsifying machine 2 and a stirring mechanism 3, wherein the top of the tank body 1 is respectively provided with a manhole 11, a temperature measuring port 12, an emulsifying mounting port 13 and a stirring mounting port 14, which are mounted on the high shear emulsifying machine 2 and the stirring mechanism 3, and the top and the bottom of the tank body 1 are respectively communicated with a feeding pipe 15 and a discharging pipe 16; the tank body 1 comprises an inner container 17 and an outer shell 18, heat conducting oil is stored between the inner container 17 and the outer shell 18, and a heating pipe 183 for heating the heat conducting oil is arranged; the side wall of the shell 18 is respectively provided with a heat conduction oil inlet 181 and a heat conduction oil outlet 182. The outer wall of the tank body 1 is provided with a first liquid level meter 171 and a second liquid level meter 184 which are respectively communicated with the inner container 17 and the outer shell 18.

The stirring mechanism 3 comprises a second motor 31 fixed on the top of the tank body 1, a rotating shaft 32 rotatably connected with the second motor 31 and two groups of stirring blades 33 fixed on the side wall of the rotating shaft 32 and arranged at intervals along the circumferential direction of the rotating shaft 32; each set of mixing blades 33 consists of two angled blades 331.

Referring to fig. 2 and 3, a cleaning mechanism 4 for cleaning the inner wall of the tank body 1 is arranged inside the tank body 1, and the cleaning mechanism 4 comprises a rotary spray head 41 positioned at the top inside the tank body, a wall scraping member 42 for abutting against the inner wall of the tank body 1, and a first motor 43 which is fixed at the bottom of the tank body 1 and drives the wall scraping member 42 to slide along the inner wall of the tank body 1. The wall scraping piece 42 comprises a first inclined plate 421 for abutting against the bottom of the inner wall of the tank body 1, a fixed sleeve 422 fixedly connected to the upper end of the first inclined plate 421, an extension arm 423 penetrating through the fixed sleeve 422, a rotating ring 424 rotatably connected to the top of the inner wall of the tank body 1, and a second inclined plate 425 fixed to the upper surface of the rotating ring 424 and abutting against the inner wall of the top of the tank body 1; the lower end surface of the swivel 424 is formed with a plurality of notches 4241 into which the upper ends of the extension arms 423 are fitted.

The fixing sleeve 422 is of a double-layer structure, the inner wall of the outer layer is provided with a rising groove 4221 spirally rising along the circumferential direction, and the inner layer is provided with a through groove 4222 extending along the axial direction; a slider 4231 embedded in the rising groove 4221 and the through groove 4222 is fixed at the lower part of the side wall of the extension arm 423; a fixing block 4232 is fixed on the extension arm 423, and the side wall of the fixing block 4232 is arranged roughly and is used for abutting against the inner wall of the tank body 1; the side wall of the extension arm 423 below the fixed block 4232 is provided with a plurality of caulking grooves 4234 which are arranged along the axial direction of the extension arm 423 at intervals, and bristles 4233 used for cleaning the inner wall of the can body 1 are arranged in the caulking grooves 4234. When the first motor 43 drives the first inclined plate 421 and the fixing sleeve 422 to move, the surface of the fixing block 4232 pushes against the inner wall of the can body 1 to generate friction force to make the extension arm 423 rotate relative to the fixing sleeve 422, so that the slider 4231 is pushed by the inner wall of the lifting groove 4221, but is limited by the inner wall of the through groove 4222, and then rises along the inner wall of the through groove 4222, so that the extension arm 423 penetrates out of the fixing sleeve 422.

The using method comprises the following steps:

when the emulsification tank uses, carry material such as raw materials and emulsifier through inlet pipe 15 and get into jar internal portion 1, make the material receive comprehensive actions such as stronger hydraulic shear, centrifugal extrusion, high-speed cutting, striking and grinding through the effect of rabbling mechanism 3 and high shear emulsion machine 2 mechanism, obtain stable homogeneity product, export the material with the homogeneity product through discharging pipe 16, accomplish the emulsification of material.

After emulsification of materials is completed, the rotary spray head 41 and the first motor 43 are started, when the first motor 43 drives the first inclined plate 421 and the fixing sleeve 422 to rotate, the surface of the fixing block 4232 is abutted against the inner wall of the tank body 1 to generate friction force to enable the extension arm 423 to rotate relative to the fixing sleeve 422, so that the sliding block 4231 is pushed by the inner wall of the lifting groove 4221 but limited by the inner wall of the through groove 4222, the sliding block ascends along the inner wall of the through groove 4222, the extension arm 423 penetrates out of the fixing sleeve 422, and the bristles 4233 can clean residual materials on the inner wall; when the extension arm 423 completely penetrates out of the fixing sleeve 422, the upper end part of the extension arm 423 is embedded into the notch 4241, and the side wall abuts against the inner wall of the notch 4241, the rotating extension arm 423 drives the rotating ring 424 to rotate, and at the moment, the second inclined plate 425 rotates along with the rotation of the rotating arm, so that the inner wall of the top of the tank body 1 is cleaned; finally, the inner wall of the tank body 1 is washed away by continuously flushing the rotary spray head 41.

After the tank body 1 is cleaned, the rotary spray head 41 is kept to continuously wash and clean the bristles 4233, the first motor 43 is controlled to drive the first inclined plate 421 to rotate in the opposite direction, the extension arm 423 is contracted into the fixed sleeve 422, and the bristles 4233 enter the caulking groove 4234, so that the inner wall of the tank body 1 is cleaned once.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A homogeneous emulsification tank is characterized in that: comprises a tank body (1), a high-shear emulsifying machine (2) and a stirring mechanism (3); the top of the tank body (1) is provided with an emulsifying mounting opening (13) and a stirring mounting opening (14) which are respectively used for mounting the high-shear emulsifying machine (2) and the stirring mechanism (3), and the top and the bottom of the tank body (1) are respectively communicated with a feeding pipe (15) and a discharging pipe (16); the inner wall cleaning device comprises a tank body (1), and is characterized in that a cleaning mechanism (4) for cleaning the inner wall of the tank body (1) is arranged in the tank body (1), the cleaning mechanism (4) comprises a rotary spray head (41) fixed at the top of the tank body, a wall scraping part (42) used for abutting against the inner wall of the tank body (1) and a first motor (43) which is fixed at the bottom of the tank body (1) and drives the wall scraping part (42) to slide along the inner wall of the tank body.

2. A homogeneous emulsification tank according to claim 1 wherein: the tank body (1) comprises an inner container (17) and an outer shell (18), heat conduction oil is stored between the inner container (17) and the outer shell (18), and a heating pipe (183) for heating the heat conduction oil is arranged; the side wall of the shell (18) is respectively provided with a heat conduction oil inlet (181) and a heat conduction oil outlet (182).

3. A homogeneous emulsification tank according to claim 1 wherein: the stirring mechanism (3) comprises a second motor (31) fixed at the top of the tank body (1), a rotating shaft (32) rotatably connected with the second motor (31) and a plurality of groups of stirring blades (33) which are fixed on the side wall of the rotating shaft (32) and are circumferentially arranged at intervals along the rotating shaft (32).

4. A homogeneous emulsification tank according to claim 3 wherein: each group of the stirring blades (33) consists of two blades (331) with included angles.

5. A homogeneous emulsification tank according to claim 1 wherein: scrape wall spare (42) including being used for contradicting first hang plate (421) of jar body (1) inner wall bottom, fixed cover (422) of fixed connection in first hang plate (421) upper end portion and wear to locate fixed cover (422) and realize upwards extension arm (423) that extend with fixed cover (422) relative rotation.

6. A homogeneous emulsification tank according to claim 5 wherein: the fixing sleeve (422) is of a double-layer structure, the inner wall of the outer layer is provided with a rising groove (4221) which spirally rises along the circumferential direction, and the inner layer is provided with a through groove (4222) which axially extends along the fixing sleeve (422); a sliding block (4231) embedded into the rising groove (4221) and the through groove (4222) is fixed at the lower part of the side wall of the extension arm (423); a fixing block (4232) is fixed on the extension arm (423), and the side wall of the fixing block (4232) is arranged roughly and is used for abutting against the inner wall of the tank body (1); the side wall of the extension arm (423) below the fixing block (4232) is provided with a plurality of caulking grooves (4234) which are axially arranged at intervals along the extension arm (423), and bristles (4233) used for cleaning the inner wall of the tank body (1) are arranged in the caulking grooves (4234).

7. A homogeneous emulsification tank according to claim 5 wherein: the wall scraping piece (42) further comprises a rotating ring (424) which is rotatably connected to the top of the inner side wall of the tank body (1) and a second inclined plate (425) which is fixed on the inner surface of the rotating ring (424) and is used for abutting against the inner wall of the top of the tank body (1); the lower end surface of the rotating ring (424) is provided with a plurality of notches (4241) for the upper end parts of the extension arms (423) to be embedded into.

8. A homogeneous emulsification tank according to claim 1 wherein: the outer wall of the tank body (1) is provided with a first liquid level meter (171) and a second liquid level meter (184) which are respectively communicated with the inside of the inner container (17) and the inside of the communicated shell (18).