CN211293174U - Stepping motor control experimental device based on PLC and touch screen - Google Patents

Stepping motor control experimental device based on PLC and touch screen Download PDF

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CN211293174U
CN211293174U CN201921980098.6U CN201921980098U CN211293174U CN 211293174 U CN211293174 U CN 211293174U CN 201921980098 U CN201921980098 U CN 201921980098U CN 211293174 U CN211293174 U CN 211293174U
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plc
stepper motor
touch screen
displacement sensor
slider
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黄海龙
田昊
赵宝水
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Liaoning University of Technology
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Abstract

本实用新型属于机电一体化领域,特别涉及一种基于PLC和触摸屏的步进电机控制实验装置,本实用新型的各个部件固定在平板机架上,分四层排列,最上面一排是步进电机、联轴器、丝杠‑螺母副、滑块;第二排是位移传感器;第三排是24V开关电源、PLC、步进电机驱动器;最下面一排是触摸屏。整个装置处于正向控制时,位移传感器用于检测滑块的位置,整个装置处于反向控制时,位移传感器为PLC提供输入信号,控制步进电机的旋转,从而控制滑块跟踪位移传感器的位置;本实用新型主要用于学习步进电机的速度、位置的控制和PLC对模拟量输入和输出信号处理的方法。本实用新型具用实用性、操作简易性、开放性和安全性的特点。

Figure 201921980098

The utility model belongs to the field of mechatronics, and in particular relates to a stepper motor control experimental device based on PLC and a touch screen. The various components of the utility model are fixed on a flat frame and are arranged in four layers, and the top row is a stepper motor. Motor, coupling, screw-nut pair, slider; the second row is the displacement sensor; the third row is the 24V switching power supply, PLC, stepper motor driver; the bottom row is the touch screen. When the entire device is in forward control, the displacement sensor is used to detect the position of the slider. When the entire device is in reverse control, the displacement sensor provides an input signal to the PLC to control the rotation of the stepper motor, thereby controlling the slider to track the position of the displacement sensor. The utility model is mainly used for learning the control of the speed and position of the stepping motor and the method for processing the analog input and output signals by the PLC. The utility model has the characteristics of practicality, ease of operation, openness and safety.

Figure 201921980098

Description

一种基于PLC和触摸屏的步进电机控制实验装置An experimental device for stepper motor control based on PLC and touch screen

技术领域technical field

本实用新型属于机电一体化领域,特别涉及一种基于PLC和触摸屏的步进电机控制实验装置。The utility model belongs to the field of electromechanical integration, in particular to a stepping motor control experimental device based on a PLC and a touch screen.

背景技术Background technique

步进电机是将电脉冲信号转变为角位移或线位移的开环控制电机,是控制系统中的主要执行元件,应用十分广泛。在非超载的情况下,电机的转速、停止的位置只取决于脉冲信号的频率和脉冲数,而不受负载变化的影响,当步进驱动器接收到一个脉冲信号,它就驱动步进电机按设定的方向转动一个固定的角度,称为“步距角”,它的旋转是以固定的角度一步一步运行的。可以通过控制脉冲个数来控制角位移量,从而达到准确定位的目的;同时可以通过控制脉冲频率来控制电机转动的速度和加速度,从而达到调速的目的。步进电机是一种感应电机,它的工作原理是利用电子电路,将直流电变成分时供电的,多相时序控制电流,用这种电流为步进电机供电,步进电机才能正常工作,驱动器就是为步进电机分时供电的,多相时序控制器。Stepper motor is an open-loop control motor that converts electrical pulse signals into angular displacement or linear displacement. It is the main executive element in the control system and is widely used. In the case of non-overload, the speed and stop position of the motor only depend on the frequency and number of pulses of the pulse signal, and are not affected by the load change. When the stepper driver receives a pulse signal, it drives the stepper motor to press The set direction is rotated by a fixed angle, called "step angle", and its rotation is performed step by step at a fixed angle. The angular displacement can be controlled by controlling the number of pulses, so as to achieve the purpose of accurate positioning; at the same time, the speed and acceleration of the motor rotation can be controlled by controlling the pulse frequency, so as to achieve the purpose of speed regulation. Stepper motor is a kind of induction motor. Its working principle is to use electronic circuit to turn direct current into time-sharing power supply, and multi-phase sequence control current. Use this current to supply power to stepper motor, so that stepper motor can work normally. The driver is a time-sharing power supply for the stepper motor, a multi-phase sequence controller.

步进电机的控制对于使用人员和设计人员都是十分重要,也是十分基本的,目前现有的步进电机控制实验装置普遍存在以下缺陷:The control of stepper motor is very important for users and designers, and it is also very basic. At present, the existing stepper motor control experimental devices generally have the following defects:

1.与PLC的其他控制多集成在一起,特点不够突出,多采用“黑匣子”式安装,各部分的连接和接线不可见;1. It is mostly integrated with other PLC controls, and the characteristics are not prominent enough. Most of them are installed in a "black box" style, and the connection and wiring of each part are invisible;

2.一般步进电机不带负载,只能看到步进电机的旋转运动,现象不够明显;2. Generally, the stepper motor does not carry a load, and only the rotational movement of the stepper motor can be seen, and the phenomenon is not obvious enough;

3.参数的设置和显示多使用上位机,操作过于繁琐,显示的信息不直观;3. The setting and display of parameters mostly use the host computer, the operation is too cumbersome, and the displayed information is not intuitive;

4.没有位移传感器,及没有位移检测功能,也无法学习PLC对模拟量输入信号的处理方法和PLC对模拟量输出信号的处理方法。4. There is no displacement sensor and no displacement detection function, and it is impossible to learn the processing method of PLC for analog input signal and the processing method of PLC for analog output signal.

实用新型内容Utility model content

为解决上述问题,本实用新型提供了一种基于PLC和触摸屏的步进电机控制实验装置,采用开放的结构设计,主要用于学习步进电机的速度、位置的控制方法;用于学习PLC对模拟量输入信号的处理方法和PLC对模拟量输出信号的处理方法,本实用新型具用实用性、操作简易性、开放性和安全性的特点。In order to solve the above problems, the utility model provides a stepper motor control experimental device based on PLC and touch screen, which adopts an open structure design and is mainly used for learning the control method of the speed and position of the stepper motor; The method for processing analog input signals and the method for processing analog output signals by PLC have the characteristics of practicality, ease of operation, openness and safety.

本实用新型的技术方案:The technical scheme of the present utility model:

一种基于PLC和触摸屏的步进电机控制实验装置是由丝杠-螺母副、滑块、位移传感器、PLC、步进电机驱动器、触摸屏、平板机架、24V开关电源、步进电机、联轴器组成。实验装置设有平板机架,实验装置的其它部件都固定在平板机架上,分四层排列,最上面一排是步进电机、联轴器、丝杠-螺母副和滑块;第二排是位移传感器;第三排依次是24V开关电源、PLC、步进电机驱动器;最下面一排中间位置是触摸屏。A stepper motor control experimental device based on PLC and touch screen is composed of screw-nut pair, slider, displacement sensor, PLC, stepper motor driver, touch screen, flat rack, 24V switching power supply, stepper motor, coupling device composition. The experimental device is equipped with a flat frame, and other components of the experimental device are fixed on the flat frame, which are arranged in four layers. The top row is a stepper motor, a coupling, a screw-nut pair and a slider; the second The row is the displacement sensor; the third row is the 24V switching power supply, PLC, stepper motor driver; the middle position of the bottom row is the touch screen.

进一步地,所述触摸屏用于设置和显示;PLC通过其Q0.0输出不同周期和个数的脉冲给步进电机驱动器,步进电机驱动器对PLC输出的脉冲进行细分和功率放大以驱动步进电机;步进电机通过联轴器与丝杠-螺母副联接,丝杠-螺母副1把步进电机的旋转运动转变为螺母和滑块的直线运动。Further, the touch screen is used for setting and display; PLC outputs pulses of different cycles and numbers to the stepper motor driver through its Q0.0, and the stepper motor driver subdivides and powers the pulses output by the PLC to drive the stepper motor. into the motor; the stepper motor is connected with the screw-nut pair through the coupling, and the screw-nut pair 1 converts the rotary motion of the stepper motor into the linear motion of the nut and the slider.

进一步地,整个装置处于正向控制时,位移传感器用于检测滑块的位置,整个装置处于反向控制时,位移传感器为PLC4提供输入信号,控制步进电机的旋转,从而控制滑块跟踪位移传感器的位置。Further, when the entire device is in forward control, the displacement sensor is used to detect the position of the slider, and when the entire device is in reverse control, the displacement sensor provides an input signal to PLC4 to control the rotation of the stepper motor, thereby controlling the slider to track the displacement. the location of the sensor.

进一步地,所述24V开关电源为触摸屏、PLC、步进电机驱动器提供电源,位移传感器的电源由PLC自带的传感器电源提供。Further, the 24V switching power supply provides power for the touch screen, the PLC, and the stepping motor driver, and the power supply for the displacement sensor is provided by the sensor power supply provided by the PLC.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

本实用新型具有实用性的特点:本发明可以让操作者学习到步进电机的速度、位置的控制方法,PLC对模拟量输入和输出信号的处理方法,PLC的逻辑控制方法,数据处理方法和触摸屏的编程方法等。The utility model has the characteristics of practicability: the present invention allows the operator to learn the control method of the speed and position of the stepping motor, the processing method of the analog input and output signals by the PLC, the logic control method of the PLC, the data processing method and the The programming method of the touch screen, etc.

本实用新型具有操作简单的特点:实验装置的程序设计简洁优化,对于有PLC和触摸屏基础的操作者,2到3个小时就能够掌握步进电机的速度、位置的控制方法,PLC对模拟量输入信号的处理方法和PLC对模拟量输出信号的处理方法。The utility model has the characteristics of simple operation: the program design of the experimental device is concise and optimized, and the operator who has the basis of PLC and touch screen can master the control method of the speed and position of the stepping motor in 2 to 3 hours. The processing method of the input signal and the processing method of the PLC to the analog output signal.

本实用新型具有开放性的特点:实验装置的程序是开源的,操作者可以在原有程序的基础上开发功能更多、更高的新程序。The utility model has the characteristics of openness: the program of the experimental device is open source, and the operator can develop a new program with more and higher functions on the basis of the original program.

本实用新型具有安全性的特点:实验装置对电源部分进行了特殊处理,可以有效地保护操作者的安全。The utility model has the characteristics of safety: the experimental device has carried out special treatment on the power supply part, which can effectively protect the safety of the operator.

附图说明Description of drawings

图1为本实用新型一种基于PLC和触摸屏的步进电机控制实验装置的结构示意图。FIG. 1 is a schematic structural diagram of a stepper motor control experimental device based on PLC and touch screen of the present invention.

图2为本实用新型一种基于PLC和触摸屏的步进电机控制实验装置控制流程图。Fig. 2 is a control flow chart of a stepper motor control experimental device based on PLC and touch screen of the present invention.

图中,1为丝杠-螺母副、2为滑块、3为位移传感器、4为PLC、5为步进电机驱动器、6为触摸屏、7为平板机架、8为24V开关电源、9为步进电机、10为联轴器。In the figure, 1 is a screw-nut pair, 2 is a slider, 3 is a displacement sensor, 4 is a PLC, 5 is a stepper motor driver, 6 is a touch screen, 7 is a flat rack, 8 is a 24V switching power supply, and 9 is a Stepper motor, 10 is a coupling.

具体实施方式Detailed ways

为了使本实用新型的目的及优点更加清楚明白,以下结合实施例对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

如图1、图2所示,本实用新型实施例提供了一种基于PLC和触摸屏的步进电机控制实验装置,由丝杠-螺母副1、滑块2、位移传感器3、PLC、步进电机驱动器5、触摸屏6、平板机架7、24V开关电源8、步进电机9、联轴器10组成。实验装置设有平板机架7,实验装置的其它部件都固定在平板机架7上,分四层排列,最上面一排是步进电机9、联轴器10、丝杠-螺母副1和滑块2;第二排是位移传感器3;第三排依次是24V开关电源8、PLC、步进电机驱动器5;最下面一排中间位置是触摸屏6。As shown in Figure 1 and Figure 2, the embodiment of the present invention provides a stepper motor control experimental device based on PLC and touch screen, which consists of a screw-nut pair 1, a slider 2, a displacement sensor 3, a PLC, a stepper motor Motor driver 5, touch screen 6, flat rack 7, 24V switching power supply 8, stepping motor 9, coupling 10. The experimental device is provided with a flat frame 7, and other components of the experimental device are fixed on the flat frame 7 and are arranged in four layers. The top row is a stepper motor 9, a coupling 10, a screw-nut pair 1 and Slider 2; the second row is the displacement sensor 3; the third row is the 24V switching power supply 8, PLC, stepper motor driver 5; the middle position of the bottom row is the touch screen 6.

所述触摸屏6用于设置和显示,主要设置PTO的周期和PTO的个数,控制步进电机的运转,主要显示PTO的实际个数,对比实际个数和计算个数,得到实验装置反向运行的准确率;PLC使用自带的PTO功能通过其Q0.0输出不同周期和个数的脉冲给步进电机驱动器5,步进电机驱动器5对PLC输出的脉冲进行细分和功率放大以驱动步进电机9;步进电机9通过联轴器10与丝杠-螺母副1联接,丝杠-螺母副1把步进电机9的旋转运动转变为螺母和滑块2的直线运动。The touch screen 6 is used for setting and displaying, mainly setting the period of PTO and the number of PTO, controlling the operation of the stepping motor, mainly displaying the actual number of PTO, comparing the actual number and the calculated number, and obtaining the reverse of the experimental device. The accuracy of operation; PLC uses its own PTO function to output pulses of different cycles and numbers to the stepper motor driver 5 through its Q0.0, and the stepper motor driver 5 subdivides and power-amplifies the pulses output by the PLC to drive Stepper motor 9; The stepper motor 9 is connected with the screw-nut pair 1 through the coupling 10, and the screw-nut pair 1 converts the rotary motion of the stepper motor 9 into the linear motion of the nut and the slider 2.

整个装置处于正向控制时,位移传感器3用于检测滑块2的位置,整个装置处于反向控制时,位移传感器3为PLC提供输入信号,控制步进电机9的旋转,从而控制滑块2跟踪位移传感器3的位置。When the whole device is in forward control, the displacement sensor 3 is used to detect the position of the slider 2. When the whole device is in reverse control, the displacement sensor 3 provides an input signal to the PLC to control the rotation of the stepper motor 9, thereby controlling the slider 2 Track the position of the displacement sensor 3.

所述24V开关电源8为触摸屏6、PLC、步进电机驱动器5提供电源,位移传感器3的电源由PLC自带的传感器电源提供。The 24V switching power supply 8 provides power for the touch screen 6, the PLC, and the stepping motor driver 5, and the power supply for the displacement sensor 3 is provided by the sensor power supply provided by the PLC.

实验装置的主要部件的型号如下图所示。 名称 型号 PLC 西门子S7-200 CPU224XP 触摸屏 台达DOP-A57GSTD 步进电机 42步进电机 步进电机驱动器 三洋ZD-873157 位移传感器 KTC-250 The models of the main components of the experimental device are shown in the figure below. name model PLC Siemens S7-200 CPU224XP touch screen Delta DOP-A57GSTD stepper motor 42 stepper motor Stepper Motor Driver Sanyo ZD-873157 Motion detector KTC-250

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (4)

1.一种基于PLC和触摸屏的步进电机控制实验装置,其特征在于:包括丝杠-螺母副(1)、滑块(2)、位移传感器(3)、PLC(4)、步进电机驱动器(5)、触摸屏(6)、平板机架(7)、24V开关电源(8)、步进电机(9)、联轴器(10);实验装置设有平板机架(7),固定在平板机架(7)上的部件分四层排列,最上面一排是步进电机(9)、联轴器(10)、丝杠-螺母副(1)和滑块(2);第二排是位移传感器(3);第三排依次是24V开关电源(8)、PLC(4)、步进电机驱动器(5);最下面一排中间位置是触摸屏(6)。1. a stepper motor control experimental device based on PLC and touch screen, is characterized in that: comprise lead screw-nut pair (1), slider (2), displacement sensor (3), PLC (4), stepper motor Drive (5), touch screen (6), flat frame (7), 24V switching power supply (8), stepper motor (9), coupling (10); the experimental device is provided with a flat frame (7), which is fixed The components on the flat frame (7) are arranged in four layers, the top row is the stepper motor (9), the coupling (10), the screw-nut pair (1) and the slider (2); The second row is a displacement sensor (3); the third row is a 24V switching power supply (8), a PLC (4), and a stepper motor driver (5); the middle position of the bottom row is a touch screen (6). 2.根据权利要求1所述的一种基于PLC和触摸屏的步进电机控制实验装置,其特征在于:触摸屏(6)用于设置和显示;PLC(4)通过其Q0.0输出不同周期和个数的脉冲给步进电机驱动器(5),步进电机驱动器(5)对PLC(4)输出的脉冲进行细分和功率放大以驱动步进电机(9);步进电机(9)通过联轴器(10)与丝杠-螺母副(1)联接,丝杠-螺母副(1)把步进电机(9)的旋转运动转变为螺母和滑块(2)的直线运动。2. a kind of stepper motor control experimental device based on PLC and touch screen according to claim 1, is characterized in that: touch screen (6) is used for setting and display; PLC (4) outputs different cycles and through its Q0.0 The number of pulses are given to the stepping motor driver (5), and the stepping motor driver (5) subdivides and power-amplifies the pulses output by the PLC (4) to drive the stepping motor (9); the stepping motor (9) passes the The coupling (10) is connected with the screw-nut pair (1), and the screw-nut pair (1) converts the rotary motion of the stepping motor (9) into the linear motion of the nut and the slider (2). 3.根据权利要求1所述的一种基于PLC和触摸屏的步进电机控制实验装置,其特征在于:整个装置处于正向控制,位移传感器(3)用于检测滑块(2)的位置,整个装置处于反向控制,位移传感器(3)为PLC(4)提供输入信号,控制步进电机(9)的旋转,从而控制滑块(2)跟踪位移传感器(3)的位置。3. a kind of stepper motor control experimental device based on PLC and touch screen according to claim 1, is characterized in that: whole device is in forward control, and displacement sensor (3) is used to detect the position of slider (2), The whole device is under reverse control, and the displacement sensor (3) provides an input signal to the PLC (4) to control the rotation of the stepper motor (9), thereby controlling the slider (2) to track the position of the displacement sensor (3). 4.根据权利要求1所述的一种基于PLC和触摸屏的步进电机控制实验装置,其特征在于:24V开关电源(8)为触摸屏(6)、PLC(4)、步进电机驱动器(5)提供电源,位移传感器(3)的电源由PLC(4)自带的传感器电源提供。4. a kind of stepper motor control experimental device based on PLC and touch screen according to claim 1, is characterized in that: 24V switching power supply (8) is touch screen (6), PLC (4), stepper motor driver (5) ) to provide the power supply, and the power supply of the displacement sensor (3) is provided by the sensor power supply provided by the PLC (4).
CN201921980098.6U 2019-11-16 2019-11-16 Stepping motor control experimental device based on PLC and touch screen Expired - Fee Related CN211293174U (en)

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