CN211292915U - A slump detection device - Google Patents
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- CN211292915U CN211292915U CN201922357176.3U CN201922357176U CN211292915U CN 211292915 U CN211292915 U CN 211292915U CN 201922357176 U CN201922357176 U CN 201922357176U CN 211292915 U CN211292915 U CN 211292915U
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土检测的技术领域,尤其是涉及一种坍落度检测设备。The utility model relates to the technical field of concrete detection, in particular to a slump detection device.
背景技术Background technique
坍落度是混凝土和易性的测定方法与指标,工地与实验室中,通常是做坍落度试验测定拌合物的流动性,并辅以直观经验评定粘聚性和保水性。坍落度是用一个量化指标来衡量其程度的高低,用于判断施工能否正常进行。Slump is a method and index for the determination of workability of concrete. In construction sites and laboratories, slump tests are usually performed to determine the fluidity of mixtures, supplemented by intuitive experience to evaluate cohesion and water retention. The slump is a quantitative index to measure the level of its degree, which is used to judge whether the construction can be carried out normally.
坍落度的测试方法:用一个上口100mm、下口200mm、高300mm喇叭状的坍落度桶,灌入混凝土分三次填装,每次填装后用捣锤沿桶壁均匀由外向内击25下,捣实后,抹平。然后拔起桶,混凝土因自重产生坍落现象,用桶高(300mm)减去坍落后混凝土最高点的高度,称为坍落度。如果差值为10mm,则坍落度为10。Test method for slump: use a slump bucket with an upper opening of 100 mm, a lower opening of 200 mm and a height of 300 mm, pour concrete into three times and fill it in three times. Hit 25 times, and after tamping, smooth it out. Then pull up the bucket, and the concrete will slump due to its own weight. The height of the highest point of the concrete after the slump is subtracted from the height of the bucket (300mm), which is called slump. If the difference is 10mm, the slump is 10.
现有的坍落度检测设备(如图1所示),包括一个检测平台1,所述检测平台1上放置有坍落度桶2。检测时将一根杆子抵接在坍落度桶2上,用手将尺抵在混凝土堆顶部检测混凝土对到杆子的距离。The existing slump detection equipment (as shown in FIG. 1 ) includes a
上述中的现有技术方案存在以下缺陷:由于用手将尺抵接在混凝土堆顶部,一旦手抖或用力过大会导致混凝土二次坍落,从而影响测量精度。The above-mentioned prior art solutions have the following defects: since the ruler is abutted on the top of the concrete pile by hand, once the hand shakes or the force is too strong, the concrete will slump twice, thereby affecting the measurement accuracy.
实用新型内容Utility model content
本实用新型的目的是提供一种坍落度检测设备,无需抵接混凝土堆,防止混凝土堆二次坍落,提高检测精度。The purpose of the utility model is to provide a slump detection device, which does not need to contact the concrete pile, prevents the concrete pile from slumping twice, and improves the detection accuracy.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种坍落度检测设备,包括一个检测平台,所述检测平台上放置有坍落度桶,所述检测平台安装在机体上,所述机体上设置有检测装置,所述检测装置包括红外线发射器、红外线接收器和距离传感器,所述红外线发射器和所述红外线接收器分别于坍落度桶两侧设置在机体上,红外线发射器和红外线接收器相互对应设置,红外线发射器和红外线接收器在机体上沿竖直方向滑移,所述距离传感器安装在机体上,距离传感器朝向红外线发射器,距离传感器的发射点和检测平台台面水平。A slump detection device includes a detection platform on which a slump bucket is placed, the detection platform is installed on a body, and a detection device is provided on the body, and the detection device includes an infrared emission device, infrared receiver and distance sensor, the infrared transmitter and the infrared receiver are respectively arranged on the body on both sides of the slump barrel, the infrared transmitter and the infrared receiver are arranged corresponding to each other, the infrared transmitter and the infrared receiver The device slides in the vertical direction on the body, the distance sensor is installed on the body, the distance sensor faces the infrared emitter, and the emission point of the distance sensor and the detection platform table are level.
通过采用上述技术方案,通过红外线发射器配合红外线接收器,红外线接收器和红外线发射器同时滑移,当红外线接收器移动至混凝土堆时,混凝土堆使红外线接收器无法接收红外线,此时距离传感器将距离读出,计算坍落度,无需抵接混凝土堆,防止混凝土堆二次坍落,提高检测精度。By adopting the above technical solution, the infrared transmitter is matched with the infrared receiver, and the infrared receiver and the infrared transmitter slide at the same time. When the infrared receiver moves to the concrete pile, the concrete pile makes the infrared receiver unable to receive infrared rays. At this time, the distance sensor Read the distance and calculate the slump without contacting the concrete pile, preventing the concrete pile from slumping twice and improving the detection accuracy.
本实用新型进一步设置为:所述机体上设置有滑移机构,所述滑移机构有两组,分别于坍落度桶两侧设置在机体上,红外线发射器和红外线接收器分别通过滑移机构在机体上滑移。The utility model is further configured as follows: the body is provided with a sliding mechanism, and the sliding mechanism has two groups, which are respectively arranged on the body on both sides of the slump bucket, and the infrared transmitter and the infrared receiver pass through the sliding mechanism respectively. The mechanism slips on the body.
通过采用上述技术方案,滑移机构用于控制红外线发射器和红外线接收器在机体上滑移。By adopting the above technical solution, the sliding mechanism is used to control the infrared transmitter and the infrared receiver to slide on the body.
本实用新型进一步设置为:所述滑移机构包括滑移架、滑移丝杠和滑移块,所述滑移架固设在机体上,所述滑移丝杠转动设置在滑移架上,滑移丝杠两端分别转动在滑移架和机体上,所述滑移块滑移设置在滑移架上,滑移块与滑移丝杠螺纹连接,所述红外线发射器和所述红外线接收器分别安装在两组滑移机构的滑移块上。The utility model is further configured as follows: the sliding mechanism comprises a sliding frame, a sliding screw and a sliding block, the sliding frame is fixed on the body, and the sliding screw is rotatably arranged on the sliding frame , the two ends of the sliding screw are respectively rotated on the sliding frame and the body, the sliding block is slidably arranged on the sliding frame, the sliding block is threadedly connected with the sliding screw, the infrared emitter and the The infrared receivers are respectively installed on the sliding blocks of the two groups of sliding mechanisms.
通过采用上述技术方案,滑移丝杠转动带动滑移块在滑移架上滑移,从而实现红外线发射器和红外线接收器的滑移。By adopting the above technical solution, the rotation of the sliding screw drives the sliding block to slide on the sliding frame, thereby realizing the sliding of the infrared transmitter and the infrared receiver.
本实用新型进一步设置为:所述机体内设置有联动机构,所述联动机构同时驱动两组滑移机构的滑移丝杠转动。The utility model is further configured as follows: a linkage mechanism is arranged in the body, and the linkage mechanism drives the sliding screw rods of the two groups of sliding mechanisms to rotate at the same time.
通过采用上述技术方案,联动机构能够联动两组滑移机构的滑移丝杠转动,从而实现了红外线发射器和红外线接收器的同步滑移,防止因滑移速度不同而导致的红外线接收器接收不到红外线发射器发射的红外线信号,同时也能节省一组驱动件,节约能源和成本。By adopting the above technical solution, the linkage mechanism can link the rotation of the sliding screws of the two sets of sliding mechanisms, thereby realizing the synchronous sliding of the infrared transmitter and the infrared receiver, and preventing the infrared receiver from receiving the infrared light caused by different sliding speeds. The infrared signal emitted by the infrared transmitter can not be used, and a set of driving components can be saved at the same time, thereby saving energy and cost.
本实用新型进一步设置为:所述联动机构包括驱动电机、主动带轮、从动带轮和同步带,所述驱动电机于机体内固设在机体上,所述主动带轮固设在驱动电机的转轴上,所述从动带轮有两个分别于机体内固设在滑移丝杠上,所述同步带套设在主动带轮和从动带轮上,同步带带动从动带轮跟着主动带轮同步转动。The utility model is further configured as follows: the linkage mechanism includes a drive motor, a driving pulley, a driven pulley and a synchronous belt, the driving motor is fixed on the body inside the body, and the driving pulley is fixed on the driving motor Two of the driven pulleys are fixed on the sliding screw in the body, the synchronous belt is sleeved on the driving pulley and the driven pulley, and the synchronous belt drives the driven pulley It rotates synchronously with the driving pulley.
通过采用上述技术方案,驱动电机带动主动带轮,主动带轮配合同步带带动两个从动带轮从而实现两组滑移机构的滑移丝杠联动转动。By adopting the above technical solution, the driving motor drives the driving pulley, and the driving pulley cooperates with the synchronous belt to drive the two driven pulleys, thereby realizing the linkage rotation of the sliding screws of the two sets of sliding mechanisms.
本实用新型进一步设置为:所述坍落度桶竖直分成两半,机体上设置有两组拆卸组件,所述拆卸组件垂直于所述红外线发射器和所述红外线接收器设置在机体上,两组拆卸组件分别带动一半坍落度桶朝向远离或靠近另一半坍落度桶方向滑移。The utility model is further configured as follows: the slump barrel is vertically divided into two halves, two sets of dismantling assemblies are arranged on the body, and the dismantling assemblies are arranged on the body perpendicular to the infrared transmitter and the infrared receiver, The two sets of dismantling assemblies respectively drive one half of the slump barrels to slide away from or approach the other half of the slump barrels.
通过采用上述技术方案,常规的坍落度桶均从混凝土堆上方抽出,而混凝土贴合在坍落度桶上,从上方抽出时由于摩擦力会带动混凝土向上移动,从而影响混凝土的坍落,从侧边打开坍落度桶,能够防止坍落度桶拆卸时对混凝土堆的影响。By adopting the above technical solution, the conventional slump buckets are drawn from the top of the concrete pile, and the concrete is attached to the slump bucket. When it is drawn out from above, the friction force will drive the concrete to move upward, thereby affecting the slump of the concrete. Opening the slump bucket from the side can prevent the impact on the concrete pile when the slump bucket is disassembled.
本实用新型进一步设置为:所述拆卸组件包括安装板和电缸,所述安装板安装于机体上,所述电缸安装于安装板上,所述电缸活塞杆安装在坍落度桶上。The utility model is further configured as follows: the disassembly assembly includes a mounting plate and an electric cylinder, the mounting plate is mounted on the body, the electric cylinder is mounted on the mounting plate, and the piston rod of the electric cylinder is mounted on the slump barrel .
通过采用上述技术方案,安装板用于安装电缸,电缸用于实现坍落度桶的机械拆卸,防止手动拆卸时因手抖动而在拆卸时影响混凝土的正常坍落。By adopting the above technical solution, the mounting plate is used to install the electric cylinder, and the electric cylinder is used to realize the mechanical disassembly of the slump bucket, so as to prevent the normal slump of concrete during disassembly due to hand shaking during manual disassembly.
本实用新型进一步设置为:所述安装板上一体成型有放置板,所述电缸底部抵接在放置板上。The utility model is further provided that: the mounting plate is integrally formed with a placing plate, and the bottom of the electric cylinder abuts on the placing plate.
通过采用上述技术方案,放置板的设置能够增加电缸的固定强度,防止电缸的掉落。By adopting the above technical solution, the arrangement of the placing plate can increase the fixing strength of the electric cylinder and prevent the electric cylinder from falling.
本实用新型进一步设置为:所述检测平台通过螺栓固定在机体上,所述螺栓沉头设置。The utility model is further provided as follows: the detection platform is fixed on the body by bolts, and the bolts are provided with countersunk heads.
通过采用上述技术方案,螺栓沉头设置,能够在固定检测平台的同时不影响混凝土堆的正常坍落和坍落度桶的正常拆除。By adopting the above technical solution, the bolts are provided with countersunk heads, and the detection platform can be fixed without affecting the normal slump of the concrete pile and the normal removal of the slump bucket.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
通过红外线发射器配合红外线接收器,红外线接收器和红外线发射器同时滑移,当红外线接收器移动至混凝土堆时,混凝土堆使红外线接收器无法接收红外线,此时距离传感器将距离读出,计算坍落度,无需抵接混凝土堆,防止混凝土堆二次坍落,提高检测精度;Through the infrared transmitter and the infrared receiver, the infrared receiver and the infrared transmitter slide at the same time. When the infrared receiver moves to the concrete pile, the concrete pile makes the infrared receiver unable to receive infrared rays. At this time, the distance sensor will read the distance and calculate Slump, no need to contact the concrete pile, prevent the concrete pile from slumping twice, and improve the detection accuracy;
滑移机构用于控制红外线发射器和红外线接收器在机体上滑移;The sliding mechanism is used to control the infrared transmitter and infrared receiver to slide on the body;
联动机构能够联动两组滑移机构的滑移丝杠转动,从而实现了红外线发射器和红外线接收器的同步滑移,防止因滑移速度不同而导致的红外线接收器接收不到红外线发射器发射的红外线信号,同时也能节省一组驱动件,节约能源和成本;The linkage mechanism can link the rotation of the sliding screws of the two groups of sliding mechanisms, thereby realizing the synchronous sliding of the infrared transmitter and the infrared receiver, preventing the infrared receiver from not receiving the infrared transmitter transmission due to different sliding speeds. It can also save a set of driving components, saving energy and cost;
常规的坍落度桶均从混凝土堆上方抽出,而混凝土贴合在坍落度桶上,从上方抽出时由于摩擦力会带动混凝土向上移动,从而影响混凝土的坍落,从侧边打开坍落度桶,能够防止坍落度桶拆卸时对混凝土堆的影响;The conventional slump buckets are drawn from the top of the concrete pile, and the concrete is attached to the slump bucket. When it is drawn out from above, the friction will drive the concrete to move upwards, which will affect the slump of the concrete, and the slump will be opened from the side. It can prevent the impact on the concrete pile when the slump bucket is disassembled;
螺栓沉头设置,能够在固定检测平台的同时不影响混凝土堆的正常坍落和坍落度桶的正常拆除。The bolt countersunk head setting can fix the detection platform without affecting the normal slump of the concrete pile and the normal removal of the slump bucket.
附图说明Description of drawings
图1是现有技术的结构示意图。FIG. 1 is a schematic structural diagram of the prior art.
图2是本实用新型的整体结构示意图。Figure 2 is a schematic diagram of the overall structure of the present invention.
图3是本实用新型的整体结构另一视角示意图。3 is a schematic diagram of the overall structure of the present invention from another perspective.
图中,0、控制面板;1、检测平台;2、坍落度桶;3、机体;4、检测装置;401、红外线发射器;402、红外线接收器;403、距离传感器;5、滑移机构;501、滑移架;502、滑移丝杠;503、滑移块;6、联动机构;601、驱动电机;602、主动带轮;603、从动带轮;604、同步带;7、拆卸组件;701、安装板;702、电缸;8、放置板;9、螺栓。In the figure, 0, control panel; 1, detection platform; 2, slump barrel; 3, body; 4, detection device; 401, infrared transmitter; 402, infrared receiver; 403, distance sensor; 5, slip Mechanism; 501, sliding frame; 502, sliding screw; 503, sliding block; 6, linkage mechanism; 601, driving motor; 602, driving pulley; 603, driven pulley; 604, timing belt; 7 701, mounting plate; 702, electric cylinder; 8, placing plate; 9, bolt.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图2,为本实用新型公开的一种坍落度检测设备,包括一个检测平台1,检测平台1上放置有坍落度桶2,检测平台1安装在机体3上,机体3上设置有检测装置4,检测装置4包括红外线发射器401、红外线接收器402和距离传感器403,红外线发射器401和红外线接收器402分别于坍落度桶2两侧设置在机体3上,红外线发射器401和红外线接收器402相互对应设置,红外线发射器401和红外线接收器402在机体3上沿竖直方向滑移,距离传感器403安装在机体3上,距离传感器403朝向红外线发射器401,距离传感器403的发射点和检测平台1台面水平;通过红外线发射器401配合红外线接收器402,红外线接收器402和红外线发射器401同时滑移,当红外线接收器402移动至混凝土堆时,混凝土堆使红外线接收器402无法接收红外线,此时距离传感器403将距离读出,计算坍落度,无需抵接混凝土堆,防止混凝土堆二次坍落,提高检测精度。2, it is a slump detection device disclosed by the utility model, including a
参照图2,机体3上设置有滑移机构5,滑移机构5有两组,分别于坍落度桶2两侧设置在机体3上,红外线发射器401和红外线接收器402分别通过滑移机构5在机体3上滑移,滑移机构5用于控制红外线发射器401和红外线接收器402在机体3上滑移;滑移机构5包括固设在机体3上的滑移架501、转动设置在滑移架501上的滑移丝杠502和滑移设置在滑移架501上的滑移块503,滑移丝杠502两端分别转动在滑移架501和机体3上,滑移块503与滑移丝杠502螺纹连接,红外线发射器401和所述红外线接收器402分别安装在两组滑移机构5的滑移块503上,滑移丝杠502转动带动滑移块503在滑移架501上滑移,从而实现红外线发射器401和红外线接收器402的滑移。Referring to FIG. 2 , the
参照图3,机体3内设置有联动机构6,联动机构6同时驱动两组滑移机构5的滑移丝杠502转动,联动机构6能够联动两组滑移机构5的滑移丝杠502转动,从而实现了红外线发射器401和红外线接收器402的同步滑移,防止因滑移速度不同而导致的红外线接收器402接收不到红外线发射器401发射的红外线信号,同时也能节省一组驱动件,节约能源和成本;联动机构6包括于机体3内固设在机体3上的驱动电机601、固设在驱动电机601的转轴上的主动带轮602、两个分别于机体3内固设在滑移丝杠502上的从动带轮603和套设在主动带轮602和从动带轮603上的同步带604,同步带604带动从动带轮603跟着主动带轮602同步转动,驱动电机601带动主动带轮602,主动带轮602配合同步带604带动两个从动带轮603从而实现两组滑移机构5的滑移丝杠502联动转动。3 , a
参照图2,坍落度桶2竖直分成两半,机体3上设置有两组拆卸组件7,拆卸组件7垂直于红外线发射器401和红外线接收器402设置在机体3上,两组拆卸组件7分别带动一半坍落度桶2朝向远离或靠近另一半坍落度桶2方向滑移,常规的坍落度桶2均从混凝土堆上方抽出,而混凝土贴合在坍落度桶2上,从上方抽出时由于摩擦力会带动混凝土向上移动,从而影响混凝土的坍落,从侧边打开坍落度桶2,能够防止坍落度桶2拆卸时对混凝土堆的影响;拆卸组件7包括安装于机体3上的安装板701和安装于安装板701上的电缸702,电缸702活塞杆安装在坍落度桶2,安装板701用于安装电缸702,电缸702用于实现坍落度桶2的机械拆卸,防止手动拆卸时因手抖动而在拆卸时影响混凝土的正常坍落;安装板701上一体成型有放置板8,电缸702底部抵接在放置板8上,放置板8的设置能够增加电缸702的固定强度,防止电缸702的掉落。2, the
参照图2,检测平台1通过螺栓9固定在机体3上,所述螺栓9沉头设置,螺栓9沉头设置,能够在固定检测平台1的同时不影响混凝土堆的正常坍落和坍落度桶2的正常拆除。Referring to Figure 2, the
参照图2,机体3上设置有控制面板0,控制面板0接通电源,为红外线发射器401、红外线接收器402、距离传感器403、驱动电机601和电缸702提供电力,同时能够对驱动电机601和电缸702进行控制,控制面板0上有显示器,显示器显示距离传感器403检测出的数值。2, the
本实施例的实施原理为:将坍落度桶2放在检测平台1上,灌入混凝土分三次填装,每次填装后用捣锤沿桶壁均匀由外向内击25下,捣实后,抹平,启动,启动电缸702使两半坍落度桶2相背滑移分离,之后等待混凝土坍落完固定后启动驱动电机601驱动红外线发射器401和红外线接收器402滑移,当红外线接收器402无法接收到红外线发射器401的红外线信号时,关闭驱动电机601,并启动距离传感器403检测红外线发射器401到检测平台1的距离,通过坍落度桶2减去检测出的距离得出坍落度数值。The implementation principle of this embodiment is as follows: put the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
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