CN211282800U

CN211282800U - Efficient automatic basket closing machine

Info

Publication number: CN211282800U
Application number: CN201922470186.8U
Authority: CN
Inventors: 敬维钊; 徐东
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-08-18
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses an automatic basket machine of closing of efficient for the problem of closing basket inefficiency among the solution prior art, its structure includes: frame, close a basket subassembly, frame include support and working plane, and the working plane passes through the support to be supported on the ground, and the turnover basket is placed on the working plane to along with the conveyer belt motion on the working plane and quick movement, close a basket subassembly and install on the working plane, include: close basket push pedal, close a basket wheel, the two is folded in proper order with two sets of opposite sides of turnover basket on the conveyer belt, and whole process passes through the cylinder control motion, and is quicker, high-efficient, when handling the folding of a large amount of turnover baskets, compares in traditional manual processing, and work efficiency is higher to reduce working strength, reduce the human cost.

Description

Efficient automatic basket closing machine

Technical Field

The utility model belongs to the technical field of collapsible turnover basket, concretely relates to automatic basket machine of closing of efficient.

Background

The plastic turnover basket is a container which is widely applied to circulation of an industrial production line and storage stacking at present, plays roles of transportation, distribution, storage, circulation and the like in storage and various occasions, is low in manufacturing cost and convenient to use, can be widely applied, can be folded in the conventional turnover basket, can be compressed into a flat plate only by sequentially pressing two groups of opposite sides of the turnover basket towards a bottom plate, namely closing the basket, and greatly saves space and is convenient to store; however, in the process of large-scale use, the number of turnover baskets is large, the baskets are completely closed by manpower, the labor intensity is high, the working efficiency is low, and the labor cost is increased when the speed is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic basket machine of closing of efficient can close the basket automatically, and work efficiency is higher.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an efficient automatic basket closing machine comprising: the frame comprises a support and a working plane, wherein the support is connected below the working plane, the working plane is a horizontally arranged rectangular frame, the middle of the working plane is hollow, two conveying belts are arranged in a long-edge frame of the working plane in parallel with a long edge, one end of each long edge of the working plane is provided with a positioning baffle, each positioning baffle is a short plate which is opened outwards, a positioning cylinder is also arranged on the short edge of one side, close to the positioning baffle, of the working plane, and the positioning cylinder is parallel to the long edge of the working plane; the basket closing component comprises basket closing wheels and a basket closing push plate, wherein the basket closing push plate is close to the positioning baffle and comprises a side push plate and a push plate cylinder, the side push plate is connected with the output end of the push plate cylinder and moves outwards under the action of the push plate cylinder, two basket closing push plates are arranged at the same position outside the long edge of the working plane, two groups of basket closing wheels are arranged, the two groups of basket closing wheels are in mirror symmetry, and the planes of the two basket closing wheels are parallel to the conveying belt, the basket closing wheels comprise rotating wheels, rotating shafts, connecting rod groups and pressing cylinders, wherein the lower air cylinder is fixed on the working plane through a support frame, the motion direction of the output end of the lower air cylinder is vertical to the horizontal plane, one end of the connecting rod group is connected with the rotating wheel, the other end of the connecting rod group is connected with the pressing cylinder, the middle of the connecting rod is further fixed on the rotating shaft, and the movement of the pressing cylinder is converted into movement in the opposite direction.

Furthermore, the connecting rod group is composed of a movable rod and a connecting rod, the movable rod is a straight rod, one end of the movable rod is hinged to the output end of the pressing cylinder, the other end of the movable rod is hinged to one end of the connecting rod, the connecting rod is formed by connecting the end portions of two long straight rods and one short straight rod in an obtuse angle mode, the middle portion of the connecting rod is rotatably connected with the rotating shaft, and the rotating wheel is installed at the other end of the connecting rod.

And the candidate station is a rectangular frame with the same height as the basket closing push plate and is arranged on a working plane between the basket closing push plate and the basket closing wheel.

Furthermore, an auxiliary cylinder and an auxiliary pressing plate are installed on the top surface of the candidate station, the output end of the auxiliary cylinder is connected with the auxiliary pressing plate, and the motion direction of the auxiliary cylinder is perpendicular to the horizontal plane.

The utility model discloses following beneficial effect has at least:

(1) through the conveyer belt with the turnover basket in proper order through closing basket push pedal and closing the basket wheel, fold two sets of sides of turnover basket in proper order, close the whole automation of basket process, be connected the back with basket washing machine exit end, can be directly folding the basket of having washed, degree of automation is higher.

(2) Through the cooperation of connecting rod and movable rod, the runner that the connecting rod other end set up takes place to rotate with the axis of rotation as the axis of rotation, and whole pushing process is a circular orbit, consequently closes the basket in-process and can not damage turnover basket and with working plane direction of motion parallel arrangement, does not increase the width of equipment.

(3) The closing of the first group of relative surfaces of the turnover basket is realized through the basket closing push plate and the alternate station, the basket closing push plate presses the turnover basket again through the alternate station after closing the turnover basket, the tilting phenomenon is avoided after the basket closing push plate, the motion of a basket closing wheel is further influenced, and the use process is smoother.

Drawings

The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.

In the drawings:

fig. 1 schematically shows a schematic structural view of the present invention;

fig. 2 schematically shows a structural schematic diagram of a main viewing angle of the present invention;

fig. 3 schematically shows a structural diagram of a side view angle of the present invention;

fig. 4 schematically shows a structural schematic view of a top view angle of the present invention;

wherein the figures include the following reference numerals:

11-support, 12-working plane, 121-positioning baffle, 122-conveyor belt, 123-positioning cylinder, 21-side push plate, 22-push plate cylinder, 31-rotating wheel, 32-rotating shaft, 33-movable rod, 34-connecting rod, 35-pressing cylinder, 4-alternate station, 41-auxiliary cylinder and 42-auxiliary pressure plate.

Detailed Description

It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure; unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application; as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Spatially relative terms, such as "above … …," "above … …," "above … …, above," "overlying" and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures; it will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures.

Examples

As shown in fig. 1, an efficient automatic basket closing machine is used for solving the problem of low basket closing efficiency in the prior art, an outlet of a basket washing machine which can be directly arranged on the prior art is used for closing a washed turnover basket, the automation degree of the whole process is higher, and the automatic basket closing machine structurally comprises: frame, basket closing assembly, frame include support 11 and work plane 12, work plane 12 passes through support 11 and supports on the ground, and the turnover basket is placed in work plane 12, and along with the conveyer belt 122 motion on work plane 12 moves and quick motion, basket closing assembly installs on work plane 12, include: close basket push pedal, close a basket wheel, the two is folded two sets of opposite sides of turnover basket on with conveyer belt 122 in proper order, and whole process passes through the cylinder control motion, and is quicker, high-efficient, when handling the folding of a large amount of turnover baskets, compares in traditional manual basket of closing, and work efficiency is higher to reduce working strength, reduce the human cost.

As shown in fig. 1-2, the frame includes a support 11 and a working plane 12, the support 11 is connected below the working plane 12, and supports the working plane 12 and keeps the working plane 12 horizontal, the working plane 12 is a rectangular frame, the middle of the rectangular frame is hollow, two conveyor belts 122 parallel to the long sides are arranged in the long side frames of the working plane 12, the conveyor belts 122 are located in the hollow portion of the working plane 12, the height of the conveyor belts 122 does not exceed the working plane 12, two ends of the conveyor belts 122 are parallel to the short sides of the working plane 12, and shaft rods for driving the conveyor belts 122 to move are arranged in parallel to the short sides of the working plane 12 and drive the conveyor belts 122 to move under the driving of a motor.

Further, one short side of the work plane 12 is used for placing a basket for turnover, and for convenience of description, this position is referred to as a basket placing position, as shown in fig. 4, a positioning cylinder 123 is arranged at the middle point of the short side of the working plane 12 at the basket entering position, the positioning cylinder 123 is parallel to the long side of the working plane 12, therefore, the moving direction of the output end of the positioning cylinder 123 is also parallel to the long edge of the working plane 12, the long edges of the two working planes 12 forming the basket entering position are provided with the positioning baffle 121, the positioning baffle 121 is a short plate which is opened outwards, the turnover basket is conveniently placed on the conveying belt 122 of the working plane 12, and when the turnover basket falls from the basket washing machine to the working plane in the using process, the turnover basket falls into the basket entering position, part of the bottom surface is not in contact with the conveyor belt 122, so that the transfer basket is pushed towards the conveyor belt 122 by the positioning cylinder 123, the bottom surface of the transfer basket is completely positioned on the conveyor belt 122, and the transfer basket is driven to move by the conveyor belt 122.

The basket closing component comprises basket closing wheels and basket closing push plates, the basket closing push plates and the basket closing push plates are arranged on the working plane 12, the basket closing push plates are close to the basket entering position and comprise side push plates 21 and push plate cylinders 22, the side push plates 21 are perpendicular to the horizontal plane and parallel to the conveying belt 122, one surface of each side push plate 21 faces the working plane, the other surface of each side push plate 21 is connected with the output end of each push plate cylinder 22 and moves towards the inner side of the working plane 12 under the action of the push plate cylinders 22, the stroke of each push plate cylinder 22 is not more than half of the short side of the working plane, the two basket closing push plates are arranged at the same position on the outer side of the long side of the working plane 12, namely, the connecting line of the positions of the two basket closing push plates is perpendicular to the long side of the working plane 12, in the working process, the side push plates 21 simultaneously move towards the inner side, because the turnover basket side that side push pedal 21 is folding is the biggest two sides of area on the turnover basket, so area of contact undersize can make the power that is used in the turnover basket side inhomogeneous, can lead to the damage of turnover basket, and after having set up side push pedal 21, the area that is used in the turnover basket side is bigger so power just also more balanced, be difficult to cause the damage to the turnover basket, according to the variation in size of turnover basket, can adjust the size of side push pedal 21 according to particular case.

It should be noted that: the push plate cylinder 22 is not directly fixed on the working plane 12, but fixed on a cuboid frame on the working plane 12, the frame is a cuboid without side plates, the side of the frame is placed, one side face of the frame faces downwards and is fixed on the working plane 12, two bottom faces of the frame are parallel to the direction of the conveyor belt 122, and the plane for installing the push plate cylinder 22 is arranged, the plane is detachably connected with the frame through bolts, a plurality of threaded holes are further formed in different heights of the frame, and the height of the push plate cylinder 22 can be flexibly adjusted according to different sizes of the turnover basket.

As shown in fig. 2 to 3, the basket closing wheel comprises a rotating wheel 31, a rotating shaft 32, a connecting rod group and a pressing cylinder 35, the basket closing wheel is arranged on the working plane 12, the basket closing wheel is positioned above the turnover basket through a support frame which is arranged on the working plane 12, a lower air cylinder 35 is vertically arranged on the support frame, the moving direction is vertical downwards, the output end of the lower air cylinder 35 is connected with the rotating wheel 31 through a connecting rod group, the middle part of the connecting rod group is also fixed on a rotating shaft 32, the downward movement of the lower air cylinder 35 is converted into the upward movement of the rotating wheel 31 by utilizing the lever law, otherwise, the output end of the lower air cylinder 35 moves upwards, the wheel 31 moves downward, the trajectory of the downward movement of the wheel 31 is a circle centered on the rotation axis 32, during the downward movement, the other set of opposite sides of the turnaround basket are folded onto the floor and can be adapted to the closing of turnaround baskets of different sizes.

Further, as shown in fig. 2, the two groups of connecting rod groups are provided, the two groups of connecting rods form mirror symmetry, the planes of the two groups of connecting rod groups are parallel to the conveyor belt, the connecting rod group is composed of a movable rod 33 and a connecting rod 34, the connecting rod group on one side in fig. 3 is taken as an example for explanation, the movable rod 33 is a straight rod, one end of the movable rod 33 is hinged to the output end of the down-pressing cylinder 35, the other end of the movable rod is hinged to one end of the connecting rod 34, the connecting rod 34 is formed by connecting the end portions of two straight rods, one long rod and one short rod, at an obtuse angle, the connecting portion of the connecting rod is penetrated by the rotating shaft 32, and the penetrating portion is provided with a bearing, so: the end of the short rod of the connecting rod is hinged with the movable rod 33, the end of the long rod is provided with the rotating wheel 31, when the pressing cylinder 35 moves downwards, the movable rod 33 also moves along with the pressing cylinder, the connecting rod 34 rotates around the rotating shaft 32, the rotating wheel 31 takes the rotating shaft 32 as the center of a circle, the long rod of the connecting rod 34 rotates upwards as a circular track with the radius, otherwise, the rotating basket moves downwards, the rotating basket contacts and presses the rotating basket to the bottom surface in the downward movement process, and the other group of opposite side surfaces of the rotating basket are folded.

The working plane 12 is further provided with a candidate station 4, as shown in fig. 1, the candidate station 4 is arranged between the basket closing push plate and the basket closing wheel, and is a cuboid support with the height equal to that of the frame in the basket closing push plate, the structure of the cuboid support is equal to that of the frame in the basket closing push plate, the top of the candidate station is provided with an auxiliary cylinder 41, the output end of the auxiliary cylinder 41 faces the working plane, the moving direction is vertical to the horizontal direction, the output end of the auxiliary cylinder 41 is connected with an auxiliary pressing plate 42, the auxiliary pressing plate 42 is a horizontal plane, and the auxiliary cylinder 41 moves downwards to press the opposite sides of the turnover basket closed by the basket closing push plate on the bottom surface of the turnover basket again, so that the turnover basket is prevented from tilting after being pushed once by the basket closing push plate, and the basket closing wheel can smoothly close the opposite surfaces of the other group.

The work flow of the present invention is explained below with reference to fig. 1: firstly, a turnover basket is placed in a basket entering position, the turnover basket can be correctly placed on a conveying belt 122 by using a positioning baffle plate 121 and a positioning air cylinder 123, the conveying belt 122 conveys the turnover basket to the position of a basket closing push plate and is paused, the basket closing push plate moves towards the direction of the turnover basket, one group of opposite sides of the turnover basket are pressed down to the bottom plate of the turnover basket, the conveying belt 122 continues to move and is paused at a candidate station 4, an auxiliary air cylinder 41 presses an auxiliary pressing plate 42 downwards, one group of opposite sides of the turnover basket which is just closed by the basket closing push plate are pressed on the bottom surface of the turnover basket, the conveying belt 122 continues to move and is paused at a basket closing wheel, an output end of a pressing air cylinder 35 upwards moves, the other group of opposite sides of the turnover basket is folded, so that the turnover basket closing of the turnover basket is finished, and the turnover basket after being closed leaves from a working plane 12 along with the conveying belt 122; therefore, the automatic basket closing of the turnover basket can be realized, and the labor cost is greatly saved.

In this embodiment, the conveyor belt and the driving device, the positioning cylinder, the push plate cylinder, the pressing cylinder and the auxiliary cylinder are all mature prior art and can be purchased directly, and therefore, detailed description is omitted.

Claims

1. An efficient automatic basket closing machine is characterized in that: the method comprises the following steps: the frame comprises a support and a working plane, wherein the support is connected below the working plane, the working plane is a horizontally arranged rectangular frame, the middle of the working plane is hollow, two conveying belts are arranged in a long-edge frame of the working plane in parallel with a long edge, one end of each long edge of the working plane is provided with a positioning baffle, each positioning baffle is a short plate which is opened outwards, a positioning cylinder is also arranged on the short edge of one side, close to the positioning baffle, of the working plane, and the positioning cylinder is parallel to the long edge of the working plane; the basket closing component comprises basket closing wheels and a basket closing push plate, wherein the basket closing push plate is close to the positioning baffle and comprises a side push plate and a push plate cylinder, the side push plate is connected with the output end of the push plate cylinder and moves outwards under the action of the push plate cylinder, two basket closing push plates are arranged at the same position outside the long edge of the working plane, two groups of basket closing wheels are arranged, the two groups of basket closing wheels are in mirror symmetry, and the planes of the two basket closing wheels are parallel to the conveying belt, the basket closing wheels comprise rotating wheels, rotating shafts, connecting rod groups and pressing cylinders, wherein the lower air cylinder is fixed on the working plane through a support frame, the motion direction of the output end of the lower air cylinder is vertical to the horizontal plane, one end of the connecting rod group is connected with the rotating wheel, the other end of the connecting rod group is connected with the pressing cylinder, the middle of the connecting rod is further fixed on the rotating shaft, and the movement of the pressing cylinder is converted into movement in the opposite direction.

2. An efficient automatic basket closing machine according to claim 1, wherein: the connecting rod group is composed of a movable rod and a connecting rod, the movable rod is a straight rod, one end of the movable rod is hinged to the output end of the lower air cylinder, the other end of the movable rod is hinged to one end of the connecting rod, the connecting rod is formed by connecting two long straight rod ends and one short straight rod end in an obtuse angle mode, the middle of the connecting rod is rotatably connected with the rotating shaft, and the rotating wheel is installed at the other end of the connecting rod.

3. An efficient automatic basket closing machine according to claim 1, wherein: the basket closing device further comprises a candidate station, wherein the candidate station is a rectangular frame with the same height as the basket closing push plate and is arranged on a working plane between the basket closing push plate and the basket closing wheel.

4. A high efficiency automatic basket closing machine according to claim 3, wherein: and the top surface of the candidate station is provided with an auxiliary cylinder and an auxiliary pressing plate, the output end of the auxiliary cylinder is connected with the auxiliary pressing plate, and the motion direction of the auxiliary cylinder is vertical to the horizontal plane.