CN211279266U - Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer - Google Patents
Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer Download PDFInfo
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- CN211279266U CN211279266U CN201922029717.XU CN201922029717U CN211279266U CN 211279266 U CN211279266 U CN 211279266U CN 201922029717 U CN201922029717 U CN 201922029717U CN 211279266 U CN211279266 U CN 211279266U
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model relates to the technical field of rubber and plastic mixing equipment, in particular to a frequency conversion double-driving belt vacuumizing precise numerical control internal mixer, which comprises a machine base, wherein the machine base is provided with a right support and a left support which are symmetrically arranged, an internal mixing chamber is arranged between the right support and the left support, a material groove return pillar is arranged on the machine base corresponding to the lower part of the internal mixing chamber, the internal mixing chamber comprises a material groove wallboard and an internal mixing material groove which are symmetrically arranged, circulating water channels are arranged on the material groove wallboard and the internal mixing material groove, the internal mixing chamber is tightly attached to a dust cover by adopting vacuum dust absorption, the pollution of dust leakage and special material smell leakage generated in the material mixing process to the environment can be effectively controlled, the internal mixing shaft adopts separate driving and separate frequency conversion intelligent control, the rotating speeds of two internal mixing driving motors can be arbitrarily adjusted according to different requirements, full-automatic high-speed rapid material, so as to achieve the most efficient dispersion speed and banburying effect and meet the requirements of innovative research and development of customers and dust-free production.
Description
The technical field is as follows:
the utility model relates to a rubber and plastic mixing equipment technical field refers in particular to a frequency conversion double drive area evacuation precision numerical control banbury mixer.
Background art:
in the rubber and plastic banburying processing process, the banbury mixer is widely used production equipment, the types of the banbury mixers in the market are various, the structure adopts manual material pouring, the production efficiency is low, the labor cost is increased, and potential safety hazards exist; the structure of the cooling water flow is unreasonable, and the temperature can not be quickly reduced, so that the banburying temperature is difficult to control, and the hot-mixing material and the cold-mixing material can not be quickly switched; the dustproof structure is not closed, so that the dust cannot be sucked in a vacuum manner, and the dust cannot be effectively prevented from leaking; the double banburying shafts rotate at a constant speed by adopting gear engagement, so that high-speed and low-speed mixing and reasonable banburying of rubber materials cannot be carried out; with the continuous enhancement of the requirements of environmental protection, technology and quality, the current internal mixer can not meet the requirements of innovative research and development and dust-free production of customers,
the utility model has the following contents:
the utility model aims at prior art not enough, and provide a frequency conversion double drive area evacuation precision numerical control banbury mixer, its structural design science, closely laminate mixing chamber and dust cover and adopt vacuum cleaner, the dust that can effectively the mixing in-process of management and control sizing material produces leaks and special sizing material smell leaks pollution etc. to the environment, the banburying axle adopts separately the drive, separately frequency conversion intelligent control, can adjust two banburying driving motor's rotational speed wantonly according to different demands, can realize full-automatic high-speed quick ramming material, adapt to the accurate banburying of various sizing materials, in order to reach the most efficient dispersion rate and the banburying effect, accomplish the demand of customer innovation research and development and dustless production.
In order to realize the purpose, the utility model adopts the following technical proposal, a frequency conversion double-driving belt vacuumizing precise numerical control internal mixer, which comprises a frame, one side of the frame is provided with a cooling water inlet and outlet pipe, the frame is provided with two symmetrically arranged right supports and left supports, an internal mixing chamber is arranged between the right supports and the left supports, a material groove return pillar is arranged on the frame corresponding to the lower part of the internal mixing chamber, the internal mixing chamber comprises two symmetrically arranged material groove wall plates and an internal mixing groove, the material groove wall plates and the internal mixing groove are both provided with circulating water channels, each material groove wall plate is provided with two bearing seat components with equal height, the first two bearing seat components with left and right symmetry are provided with a front internal mixing shaft, the left end of the left support is provided with a material pouring flange and a front shaft reducer, one surface of the material pouring flange is connected with the material groove wall plate, the other surface is, the bearing block subassembly that two back bilateral symmetry set up still is equipped with back banburying axle, and the right-hand member of the epaxial right branch seat of back banburying is equipped with rear axle flange and rear axle speed reducer, and the one side and the silo wallboard of rear axle flange are connected, and the another side of connecting is connected with the rear axle speed reducer, is equipped with rear axle driving motor on the rear axle speed reducer, the leftmost end of preceding banburying axle and the rightmost end of back banburying axle all are equipped with cooling tube rotary joint, still be equipped with down the material cylinder block on the frame, be equipped with down the material cylinder on the frame of falling the material cylinder, the piston rod of the cylinder of falling the material and the marginal swing joint of the flange.
The machine base is further provided with an arm, an air inlet triple component is arranged on the side face of the vertical arm, a material beating cylinder is arranged at the top of the vertical arm, heavy hammer guide rods are arranged on two sides of the material beating cylinder, a material beating heavy hammer is connected onto a piston rod of the material beating cylinder, the lower portion of the heavy hammer guide rod is connected with the material beating heavy hammer, the material beating heavy hammer does up-and-down reciprocating motion through the power of the material beating cylinder and the positioning of the heavy hammer guide rods, and the lower edge of the protective cover cylinder is tightly attached to the upper edge of the mixing chamber.
The front of the vertical arm is provided with a protective cover guide column, a vacuum protective cover is arranged on the protective cover guide column, the top of the vertical arm is not provided with a vacuum dust suction opening and a protective cover cylinder, a piston rod of the protective cover cylinder is connected with the vacuum protective cover, and the vacuum protective cover reciprocates up and down on the protective cover guide column through the power of the protective cover cylinder.
The base on still be equipped with the control box, be equipped with on the control box and control the screen.
The rear of the vertical arm is provided with an electric box, a control system is arranged in the electric box, the frequency conversion control comprises two frequency converters for respectively controlling a front shaft driving motor and a rear shaft driving motor, and the control system is respectively electrically connected with the control box, the control panel, the front shaft driving motor and the rear shaft driving motor.
The heavy hammer guide rod and the protective cover guide post are both perpendicular to the table surface of the machine base, and the ramming heavy hammer and the banburying chamber are arranged in an up-and-down corresponding mode.
The internal mixing chamber can rotate 0-135 degrees on the right support and the left support by the power of the material pouring cylinder.
And the cooling water inlet and outlet pipe is respectively connected with the mixing chamber, the cooling pipe rotary joint at the end of the front mixing shaft and the cooling pipe rotary joint at the end of the rear mixing shaft and the heavy hammer guide rod through pipelines.
The utility model discloses beneficial effect does: a frequency conversion double-driving belt vacuumizing precise numerical control internal mixer comprises a base, wherein a cooling water inlet and outlet pipe is arranged on one side of the base, the base is provided with a right support and a left support which are symmetrically arranged, an internal mixing chamber is arranged between the right support and the left support, a material groove return pillar is arranged on the base corresponding to the lower part of the internal mixing chamber, the internal mixing chamber comprises two material groove wall plates and an internal mixing groove which are symmetrically arranged, circulating water channels are respectively arranged on the material groove wall plates and the internal mixing groove, each material groove wall plate is provided with two bearing seat assemblies which are arranged at equal height, a front internal mixing shaft and a rear internal mixing shaft are arranged on each bearing seat assembly, an arm is also arranged on the base, a material beating cylinder is arranged at the top of each vertical arm, guide rods are arranged on two sides of the material beating cylinder, a material beating heavy hammer is connected on a piston rod of the material beating cylinder, the internal mixing chamber and a dust cover are tightly attached to adopt, the banburying axle adopts separately drive, separately frequency conversion intelligent control, can adjust two banburying driving motor's rotational speed wantonly according to different demands, realizes full-automatic high-speed rapid knockout, adapts to the accurate banburying of various sizing materials to reach the most efficient dispersion velocity and banburying effect, accomplish the demand of customer innovation research and development and dustless production.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view in another direction of the present invention;
fig. 3 is a schematic structural view of the dual-drive mixing chamber part of the present invention.
The specific implementation mode is as follows:
see fig. 1-3 for: the utility model relates to a frequency conversion double-drive belt vacuumizing precise numerical control internal mixer, which comprises a machine base 1, one side of the machine base 1 is provided with a cooling water inlet and outlet pipe 2, the machine base 1 is provided with a right support 3 and a left support 4 which are symmetrically arranged, an internal mixing chamber 100 is arranged between the right support 3 and the left support 4, the machine base 1 corresponding to the lower part of the internal mixing chamber 100 is provided with a trough return pillar 17, the internal mixing chamber 100 comprises a trough wallboard 11 and an internal mixing trough 12 which are symmetrically arranged, the trough wallboard 11 and the internal mixing trough 12 are both provided with a circulating water channel, each trough wallboard 11 is provided with two bearing seat components 5 which are arranged at equal height, the front internal mixing shafts 6 are arranged on the first two bearing seat components 5 which are symmetrically arranged, the left end of the left support 4 is provided with a material pouring flange 10 and a front shaft speed reducer 8, one surface of the material pouring flange, the front axle speed reducer 8 is provided with a front axle driving motor 9, the bearing seat assemblies 5 which are symmetrically arranged at the back are further provided with a back mixing axle 14, the right end of a right support 4 on the back mixing axle 14 is provided with a back axle flange 13 and a back axle speed reducer 15, one surface of the back axle flange 13 is connected with a trough wallboard 11, the other surface of the back axle flange is connected with the back axle speed reducer 15, the back axle speed reducer 15 is provided with a back axle driving motor 16, the leftmost end of the front mixing axle 6 and the rightmost end of the back mixing axle 14 are both provided with a cooling pipe rotary joint 7, the machine base 1 is further provided with a material pouring cylinder seat 18, the material pouring cylinder seat 18 is provided with a material pouring cylinder 19, and the piston rod of the material pouring cylinder 19 is movably connected with the edge of the material.
The machine base 1 is further provided with an arm 20, the side surface of the vertical arm 20 is provided with an air inlet triple component 23, the top of the vertical arm 20 is provided with a material beating cylinder 26, two sides of the material beating cylinder 26 are provided with weight guide rods 28, a piston rod of the material beating cylinder 26 is connected with a material beating weight 27, the lower part of the weight guide rod 28 is connected with the material beating weight 27, and the material beating weight 27 reciprocates up and down through the power of the material beating cylinder 26 and the positioning of the weight guide rods 28.
The front of the vertical arm 20 is provided with a protective cover guide post 21, the protective cover guide post 21 is provided with a vacuum protective cover 22, the top of the vertical arm 20 is not provided with a vacuum dust suction opening 24 and a protective cover cylinder 25, a piston rod of the protective cover cylinder 25 is connected with the vacuum protective cover 22, the vacuum protective cover 22 reciprocates up and down on the protective cover guide post 21 through the power of the protective cover cylinder 25, the lower edge of the protective cover cylinder 25 is tightly attached to the upper edge of the mixing chamber 100, and the dust leakage and the pollution of special sizing material odor leakage to the environment and the like generated in the sizing material mixing process can be effectively controlled by adopting vacuum dust suction.
The machine base 1 on still be equipped with control box 29, be equipped with on the control box 29 and control screen 30, adopt digital intelligent control, banburying time and knockout precision are accurate.
The rear of the vertical arm 20 is provided with an electric box 31, a control system is arranged in the electric box 31, the frequency conversion control comprises two frequency converters for respectively controlling the front shaft driving motor 9 and the rear shaft driving motor 16, the control system is respectively electrically connected with the control box 29, the control screen 30, the front shaft driving motor 9 and the rear shaft driving motor 16, the mixing shaft is driven separately and controlled separately in frequency conversion intelligent mode, the rotating speed of the two mixing driving motors can be adjusted freely according to different requirements, and full-automatic high-speed rapid material beating is achieved.
The weight guide rod 28 and the guard guide post 21 are both arranged perpendicular to the table-board of the machine base 1, and the ramming weight 27 is arranged corresponding to the banburying chamber 100 up and down.
The banburying chamber 100 can rotate 0-135 degrees on the right support 3 and the left support 4 by the power of the material pouring cylinder 19, the automatic overturning material pouring is adopted, the labor is saved, and the efficiency is improved.
The cooling water inlet and outlet pipe 2 is respectively connected with the internal mixing chamber 100, the cooling pipe rotary joint 7 at the end of the front internal mixing shaft 6 and the end of the rear internal mixing shaft 14 and the heavy hammer guide rod 28 through pipelines, the internal mixing temperature can be effectively controlled by the circulating water pipe in a short time, and the hot mixing and the cold mixing can be exchanged in a short time, so that the internal mixing is suitable for the precise internal mixing of various rubber materials.
The equipment operation flow comprises the following steps: the standby state before the equipment works is that the mixing chamber 100 is attached to the trough return support 17, the mixing chamber 100 and the material beating heavy hammer 27 are in an up-down corresponding state, the material beating cylinder 26 lifts the material beating heavy hammer 27 to the upper end, the vacuum protective cover 22 is arranged on the protective cover guide post 21, and the protective cover cylinder 25 lifts the vacuum protective cover 22 to the upper end; adding the sizing material into the internal mixing chamber 100, pushing the vacuum protective cover 22 by the protective cover cylinder 25 until the lower end is attached to the upper edge of the internal mixing chamber 100, connecting the vacuum cleaner with the vacuum dust collection port 24, setting the banburying speed parameter and banburying time on the control screen 30, inching the start button, starting the equipment, meanwhile, the vacuum dust collector is started, the material beating cylinder 26 pushes the material beating weight 27 to the lower end in the working process, so that the rubber materials are completely mixed under the stirring of the mixing shaft, after the mixing time is over, the material beating heavy hammer 27 rises, the vacuum protective cover 22 rises, the material pouring cylinder 19 pushes the material pouring flange 10 to overturn and pour the materials in the mixing chamber 100, the next procedure takes away the materials which are subjected to mixing, the mixing chamber 100 is reset to be attached to the trough return strut 17 again, the cooling water inlet and outlet pipe 2 is cooled to circulate the inlet and outlet water to cool the mixing procedure, and at the moment, one mixing and material beating circulation is completed.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.
Claims (8)
1. The utility model provides a two driving band evacuation precision numerical control banbury mixers of frequency conversion, includes frame (1), its characterized in that: a cooling water inlet and outlet pipe (2) is arranged on one side of a machine base (1), two right supports (3) and a left support (4) which are symmetrically arranged are arranged on the machine base (1), a mixing chamber (100) is arranged between the right supports (3) and the left support (4), a trough return pillar (17) is arranged on the machine base (1) corresponding to the lower part of the mixing chamber (100), the mixing chamber (100) comprises two symmetrically arranged trough wall plates (11) and a mixing trough (12), circulating water channels are respectively arranged on the trough wall plates (11) and the mixing trough (12), two bearing seat assemblies (5) which are arranged at equal height are respectively arranged on each trough wall plate (11), front mixing shafts (6) are arranged on the first two left and right symmetrical bearing seat assemblies (5), a material pouring flange (10) and a front shaft speed reducer (8) are arranged at the left end of the left support (4), one side of the material pouring flange (10) is connected with the trough wall plates, the other connecting surface is connected with a front shaft speed reducer (8), a front shaft driving motor (9) is arranged on the front shaft speed reducer (8), rear internal mixing shafts (14) are also arranged on the two bearing seat assemblies (5) which are symmetrically arranged at the left and right, a rear shaft flange (13) and a rear shaft speed reducer (15) are arranged at the right end of a right support (3) on each rear internal mixing shaft (14), one surface of each rear shaft flange (13) is connected with a trough wallboard (11), the other connecting surface is connected with the rear shaft speed reducer (15), a rear shaft driving motor (16) is arranged on each rear shaft speed reducer (15), the leftmost end of the front mixing shaft (6) and the rightmost end of the rear mixing shaft (14) are both provided with a cooling pipe rotary joint (7), the machine base (1) is further provided with a material pouring cylinder seat (18), the material pouring cylinder seat (18) is provided with a material pouring cylinder (19), and a piston rod of the material pouring cylinder (19) is movably connected with the edge of the material pouring flange (10).
2. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 1, is characterized in that: the machine base (1) is further provided with a vertical arm (20), the side face of the vertical arm (20) is provided with an air inlet triple component (23), the top of the vertical arm (20) is provided with a material hitting cylinder (26), two sides of the material hitting cylinder (26) are provided with heavy hammer guide rods (28), a piston rod of the material hitting cylinder (26) is connected with a material hitting heavy hammer (27), the lower portion of the heavy hammer guide rod (28) is connected with the material hitting heavy hammer (27), and the material hitting heavy hammer (27) does up-and-down reciprocating motion through the power of the material hitting cylinder (26) and the positioning of the heavy hammer guide rod (28).
3. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 2, is characterized in that: the front of standing arm (20) be equipped with protection casing guide pillar (21), be equipped with vacuum protection casing (22) on protection casing guide pillar (21), the top of standing arm (20) does not still be equipped with vacuum dust absorption mouth (24) and protection casing cylinder (25), the piston rod and the vacuum protection casing (22) of protection casing cylinder (25) are connected, reciprocating motion about vacuum protection casing (22) are done on protection casing guide pillar (21) through the power of protection casing cylinder (25), the lower limb of protection casing cylinder (25) closely laminates the setting with the top edge of mixing chamber (100).
4. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 1, is characterized in that: the machine base (1) is also provided with a control box (29), and the control box (29) is provided with a control screen (30).
5. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 2, is characterized in that: the rear of the vertical arm (20) is provided with an electric box (31), a control system is arranged in the electric box (31), the frequency conversion control comprises two frequency converters for respectively controlling a front shaft driving motor (9) and a rear shaft driving motor (16), and the control system is respectively electrically connected with the control box (29), the control screen (30), the front shaft driving motor (9) and the rear shaft driving motor (16).
6. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 2, is characterized in that: the weight guide rod (28) and the protective cover guide post (21) are both arranged perpendicular to the table surface of the machine base (1), and the ramming weight (27) and the banburying chamber (100) are arranged in an up-and-down corresponding mode.
7. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 1, is characterized in that: the internal mixing chamber (100) can rotate for 0-135 degrees on the right support (3) and the left support (4) by the power of the material pouring cylinder (19).
8. The variable frequency double drive belt vacuumizing precision numerical control internal mixer according to claim 1, is characterized in that: and the cooling water inlet and outlet pipe (2) is respectively connected with a mixing chamber (100), a cooling pipe rotary joint (7) at the end of the front mixing shaft (6) and the end of the rear mixing shaft (14) and a heavy hammer guide rod (28) through pipelines.
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CN201922029717.XU CN211279266U (en) | 2019-11-21 | 2019-11-21 | Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer |
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CN201922029717.XU CN211279266U (en) | 2019-11-21 | 2019-11-21 | Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722694A (en) * | 2019-11-21 | 2020-01-24 | 东莞鸿祥机械有限公司 | Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer |
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2019
- 2019-11-21 CN CN201922029717.XU patent/CN211279266U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722694A (en) * | 2019-11-21 | 2020-01-24 | 东莞鸿祥机械有限公司 | Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer |
CN110722694B (en) * | 2019-11-21 | 2024-10-18 | 东莞鸿祥机械有限公司 | Variable-frequency double-drive vacuum-pumping precise numerical control internal mixer |
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