CN211279226U - Tile chamfering cutting device - Google Patents
Tile chamfering cutting device Download PDFInfo
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- CN211279226U CN211279226U CN201922305498.3U CN201922305498U CN211279226U CN 211279226 U CN211279226 U CN 211279226U CN 201922305498 U CN201922305498 U CN 201922305498U CN 211279226 U CN211279226 U CN 211279226U
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- 239000000919 ceramic Substances 0.000 claims abstract description 50
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Abstract
Description
技术领域technical field
本实用新型属于建筑装修技术领域,更具体地说,是涉及一种瓷砖倒角切割装置。The utility model belongs to the technical field of building decoration, and more particularly relates to a ceramic tile chamfering cutting device.
背景技术Background technique
瓷砖是一种较为常用的装修材料。为了保证装修质量,经常需要对瓷砖的边沿进行倒角。通过人工控制刀具的切割平面与瓷砖间的夹角,以形成特定角度的倒角十分困难,需要操作人员对切割工具进行长时间的握持以及姿态保持,导致瓷砖倒角切割工作费时费力,且倒角成型质量难以保证。Tile is a more commonly used decoration material. In order to ensure the quality of the decoration, it is often necessary to chamfer the edges of the tiles. It is very difficult to form a chamfer at a specific angle by manually controlling the angle between the cutting plane of the cutter and the tile. It requires the operator to hold the cutting tool for a long time and maintain its posture, resulting in time-consuming and laborious tile chamfer cutting work. The quality of chamfering is difficult to guarantee.
实用新型内容Utility model content
本实用新型的目的在于提供一种瓷砖倒角切割装置,旨在解决瓷砖倒角成型困难,倒角成型角度无法调节的技术问题。The purpose of the utility model is to provide a ceramic tile chamfering cutting device, which aims to solve the technical problems that the ceramic tile chamfering is difficult to form and the chamfering forming angle cannot be adjusted.
为实现上述目的,本实用新型采用的技术方案是:提供一种瓷砖倒角切割装置,包括基体台、切割工具、托板和锁紧机构;In order to achieve the above purpose, the technical scheme adopted by the present invention is to provide a ceramic tile chamfering cutting device, including a base table, a cutting tool, a support plate and a locking mechanism;
所述切割工具滑动设置在所述基体台上并能够直线滑动,所述切割工具的刀具从所述基体台的第一边沿伸出并处于悬空状态;The cutting tool is slidably arranged on the base table and can slide linearly, and the cutter of the cutting tool protrudes from the first edge of the base table and is in a suspended state;
所述托板设置在所述第一边沿外侧且一端与所述基体台铰接,所述托板用于承托瓷砖并使所述瓷砖的待切割端位于所述刀具的移动路径上,所述瓷砖借助所述托板的旋转调整与所述刀具之间的夹角从而调整倒角的成型角度;The support plate is arranged on the outside of the first edge and one end is hinged with the base table, the support plate is used to support the ceramic tile and make the end of the ceramic tile to be cut located on the moving path of the cutter, the The angle between the ceramic tile and the cutter is adjusted by the rotation of the pallet so as to adjust the forming angle of the chamfer;
所述锁紧机构用于将所述托板锁定在旋转路径上的任意位置。The locking mechanism is used to lock the pallet at any position on the rotation path.
作为本申请另一实施例,所述锁紧机构包括第一滑轨、斜撑杆和锁紧部件;As another embodiment of the present application, the locking mechanism includes a first sliding rail, a diagonal strut and a locking member;
所述第一滑轨竖向设置在所述基体台下方且与所述基体台固定连接;the first sliding rail is vertically arranged below the base table and is fixedly connected with the base table;
所述斜撑杆设置在所述托板下方,所述斜撑杆上端与所述托板铰接,所述斜撑杆的下端通过第一滑块与所述第一滑轨滑动连接,所述斜撑杆的下端与所述第一滑块转动连接;The diagonal bracing rod is arranged below the supporting plate, the upper end of the diagonal bracing rod is hinged with the supporting plate, and the lower end of the diagonal bracing rod is slidably connected to the first sliding rail through a first sliding block. The lower end of the diagonal strut is rotatably connected with the first sliding block;
所述锁紧部件用于将所述第一滑块锁定在所述第一滑轨的任意位置。The locking member is used for locking the first sliding block at any position of the first sliding rail.
作为本申请另一实施例,所述第一滑轨包括固定部和卡接部,所述固定部与所述基体台固定连接,所述卡接部与所述第一滑块上的第一卡槽滑动连接。As another embodiment of the present application, the first slide rail includes a fixing part and a clamping part, the fixing part is fixedly connected to the base table, and the clamping part is connected to the first sliding part on the first slider. Card slot sliding connection.
作为本申请另一实施例,所述第一滑块上设有第一螺纹孔,所述锁紧部件为第一锁紧螺栓,所述第一锁紧螺栓用于拧入所述第一螺纹孔中并压紧所述固定部。As another embodiment of the present application, the first sliding block is provided with a first threaded hole, the locking component is a first locking bolt, and the first locking bolt is used for screwing into the first thread into the hole and press the fixing part.
作为本申请另一实施例,所述刀具为圆形刀片,所述托板的旋转轴线穿过所述圆形刀片所在平面,所述旋转轴线的高度不低于所述圆形刀片的最低点且不高于所述圆形刀片的圆心。As another embodiment of the present application, the cutter is a circular blade, the rotation axis of the pallet passes through the plane where the circular blade is located, and the height of the rotation axis is not lower than the lowest point of the circular blade and not higher than the center of the circular blade.
作为本申请另一实施例,所述托板在所述旋转轴线处设有缺口槽,所述托板借助所述缺口槽避免与所述刀具接触,所述瓷砖的待切割端位于所述缺口槽的上方。As another embodiment of the present application, the pallet is provided with a notch groove at the rotation axis, the pallet avoids contact with the cutter by means of the notch groove, and the to-be-cut end of the tile is located in the notch above the slot.
作为本申请另一实施例,所述托板上设有用于对所述瓷砖进行限位的挡块。As another embodiment of the present application, the pallet is provided with a stopper for limiting the position of the tiles.
作为本申请另一实施例,所述挡块包括相互垂直的第一挡块和第二挡块,所述第一挡块和第二挡块中的至少一个位置可调。As another embodiment of the present application, the stopper includes a first stopper and a second stopper that are perpendicular to each other, and at least one of the first stopper and the second stopper is adjustable in position.
作为本申请另一实施例,所述第一挡块位置可调,所述第一挡块上固设有第二卡槽,所述第二卡槽与固设在所述托板上的第二滑轨滑动连接,所述第一挡块上设有与所述第二卡槽连通的第二螺纹孔,所述第二螺纹孔内设有第二锁紧螺栓,所述第二锁紧螺栓的顶端用于压紧所述第二滑轨。As another embodiment of the present application, the position of the first stopper is adjustable, a second slot is fixed on the first stopper, and the second slot is connected to the first stopper fixed on the support plate. The two slide rails are slidably connected, the first stopper is provided with a second threaded hole communicating with the second slot, and the second threaded hole is provided with a second locking bolt, the second locking The top end of the bolt is used for pressing the second slide rail.
作为本申请另一实施例,所述基体台上固设有角度指示板,所述角度指示板位于所述托板的外侧,所述角度指示板用于显示所述托板与所述基体台之间的夹角。As another embodiment of the present application, an angle indicating plate is fixed on the base table, the angle indicating plate is located on the outer side of the supporting plate, and the angle indicating plate is used to display the supporting plate and the base table the angle between.
本实用新型提供的瓷砖倒角切割装置,与现有技术相比,能够将瓷砖放置在托板上,通过旋转托板调节刀具与瓷砖之间的夹角,从而调节倒角的成型角度;瓷砖放置好且托板的旋转角度调节完毕后,通过移动切割工具,使刀具切割瓷砖的待切割端即可完成对瓷砖的倒角的切割作业;通过本实用新型提供的切割装置切割瓷砖形成倒角时,托板与刀具之间的夹角保持固定,因此倒角的成型质量好,同时通过调节托板的旋转角度,可方便地调节倒角的成型角度,满足多样化的倒角角度的需求,提高了瓷砖的倒角切割效率。Compared with the prior art, the ceramic tile chamfering cutting device provided by the utility model can place the tiles on a pallet, and adjust the angle between the cutter and the tile by rotating the pallet, so as to adjust the forming angle of the chamfer; After being placed and the rotation angle of the support plate is adjusted, by moving the cutting tool, the cutter can cut the to-be-cut end of the ceramic tile to complete the chamfering operation of the ceramic tile; the ceramic tile is cut by the cutting device provided by the utility model to form a chamfering At the same time, by adjusting the rotation angle of the pallet, the forming angle of the chamfer can be easily adjusted to meet the needs of various chamfering angles. , which improves the chamfer cutting efficiency of tiles.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present utility model. For some new embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本实用新型实施例提供的瓷砖倒角切割装置一个视角的结构示意图;1 is a schematic structural diagram of a viewing angle of a tile chamfering cutting device provided by an embodiment of the present invention;
图2为本实用新型实施例提供的瓷砖倒角切割装置另一视角的结构示意图;2 is a schematic structural diagram of another perspective of a tile chamfering cutting device provided by an embodiment of the present invention;
图3为图1中A处的放大视图;Fig. 3 is the enlarged view of A place in Fig. 1;
图4为本实用新型实施例提供的瓷砖倒角切割装置中托板的结构示意图;4 is a schematic structural diagram of a pallet in a tile chamfering cutting device provided by an embodiment of the present invention;
图5为图4中B处的放大视图;Fig. 5 is the enlarged view of the place B in Fig. 4;
图6为刀具切割瓷砖形成倒角的示意图。Figure 6 is a schematic diagram of a cutter cutting a tile to form a chamfer.
图中:1、基体台;11、支腿;12、第一滑轨;121、固定部;122、卡接部;13、斜撑杆;14、锁紧部件;15、第一滑块;16、连接块;17、铰接板;2、切割工具;21、刀具;3、托板;31、缺口槽;32、第一挡块;33、第二挡块;34、第二滑轨;35、第二锁紧螺栓;4、瓷砖;5、角度指示板。In the figure: 1. Base table; 11. Outriggers; 12. First sliding rail; 121. Fixed part; 122. Clamping part; 13. Diagonal strut; 16, connecting block; 17, hinge plate; 2, cutting tool; 21, cutter; 3, pallet; 31, notched groove; 32, first stop; 33, second stop; 34, second slide rail; 35. Second locking bolt; 4. Ceramic tile; 5. Angle indicator plate.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请一并参阅图1及图2,现对本实用新型提供的瓷砖倒角切割装置进行说明。瓷砖倒角切割装置,包括基体台1、切割工具2、托板3和锁紧机构;切割工具2滑动设置在基体台1上并能够直线滑动,切割工具2的刀具21从基体台1的第一边沿伸出并处于悬空状态;托板3设置在第一边沿外侧且一端与基体台1铰接,托板3用于承托瓷砖4并使瓷砖4的待切割端位于刀具21的移动路径上,瓷砖4借助托板3的旋转调整与刀具21之间的夹角从而调整倒角的成型角度;锁紧机构用于将托板3锁定在旋转路径上的任意位置。Please refer to FIG. 1 and FIG. 2 together, and now the ceramic tile chamfering cutting device provided by the present invention will be described. The ceramic tile chamfering cutting device includes a base table 1, a
本实用新型提供的瓷砖倒角切割装置,与现有技术相比,能够将瓷砖4放置在托板3上,通过旋转托板3调节刀具21与瓷砖4之间的夹角,从而调节倒角的成型角度;瓷砖4放置好且托板3的旋转角度调节完毕后,通过移动切割工具2,使刀具21切割瓷砖4的待切割端即可完成对瓷砖4的倒角的切割作业;通过本实用新型提供的切割装置切割瓷砖4形成倒角时,托板3与刀具21之间的夹角保持固定,因此倒角的成型质量好,同时通过调节托板3的旋转角度,可方便地调节倒角的成型角度,满足多样化的倒角角度的需求,提高了瓷砖4的倒角切割效率。Compared with the prior art, the ceramic tile chamfering cutting device provided by the present invention can place the
具体的,上述倒角的成型角度是指瓷砖4的待切割端被切除后,形成的切割平面与瓷砖4表面间的夹角,如图6所示,图中角A即为倒角的成型角度;基体台1为水平放置的平台;切割工具2设置在基体台1的边沿,占据基体台1的台面空间较小,基体台1剩余的空间可以用来放置待切割的瓷砖4或工具;基体台1的下方设有支腿11;第一边沿为直线,内侧设有第三滑轨,与设置在切割工具2底部的第三滑块滑动连接;切割工具可以通过人力驱动实现移动,也可以通过电机作为动力源,齿轮齿条作为传动机构进行自动化驱动实现移动。Specifically, the forming angle of the above-mentioned chamfer refers to the angle formed between the cutting plane and the surface of the
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图1和图3,锁紧机构包括第一滑轨12、斜撑杆13和锁紧部件14;第一滑轨12竖向设置在基体台1下方且与基体台1固定连接;斜撑杆13设置在托板3下方,斜撑杆13上端与托板3铰接,斜撑杆13的下端通过第一滑块15与第一滑轨12滑动连接,斜撑杆13的下端与第一滑块15转动连接;锁紧部件14用于将第一滑块15锁定在第一滑轨12的任意位置。通过本实施例提供的锁紧机构的具体结构组成,通过沿第一滑轨12移动第一滑块15能够实现托板3旋转角度的连续调节,利用本装置切割瓷砖4的倒角时,倒角的角度具有较大的可选范围,增强了本装置的适用性。具体的,斜撑杆13为双杆结构,包括两个子杆,且两个子杆连为一体,保证斜撑杆13具有足够的强度;斜撑杆13的两端设有铰接轴,上端的铰接轴通过固设在托板3底面上的耳座与托板3铰接,下端的铰接轴穿设在第一滑块15上的通孔内,实现与第一滑块15的铰接;斜撑杆13、第一滑块15、第一滑轨12和锁紧部件14的数量均为两个,分别设置在托板3的两侧,保证托板3顺利旋转及能够被稳定支撑。As a specific embodiment of the tile chamfering cutting device provided by the present invention, please refer to FIG. 1 and FIG. 3 , the locking mechanism includes a first sliding
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图3,第一滑轨12包括固定部121和卡接部122,固定部121与基体台1固定连接,卡接部122与第一滑块15上的第一卡槽滑动连接。具体的,第一滑轨12与一个支腿11并排且平行设置,固定部121通过布设在第一滑轨12和支腿11之间的若干个连接块16固定连接;第一卡槽为燕尾槽,卡接部122的截面形状与第一卡槽适配,卡接部122通过第一卡槽不仅与第一滑块15滑动连接,还与第一滑块15卡接,使第一滑块15只能沿第一滑轨12的长度方向移动。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 3 , the
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图3,第一滑块15上设有第一螺纹孔,锁紧部件14为第一锁紧螺栓,第一锁紧螺栓用于拧入第一螺纹孔中并压紧固定部121。具体的,第一锁紧螺栓设置在第一滑块15的侧面,且只在外侧设置;第一滑块15的固定部121内侧因设有连接块16,因此无法设置第一锁紧螺栓,单侧设置第一锁紧螺栓即可提供足够的锁紧力。将托板3旋转到所需位置后,拧紧第一锁紧螺栓,使其穿过第一螺纹孔,顶端顶紧第一滑轨12的固定部121即可将第一滑块15锁定,简单方便。第一滑块15的位置锁定后,斜撑杆13处于固定状态,可对托板3进行稳定的支撑。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 3 , the first sliding
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图1和图2,刀具21为圆形刀片,托板3的旋转轴线穿过圆形刀片所在平面,旋转轴线的高度不低于圆形刀片的最低点且不高于圆形刀片的圆心。上述结构能够保证瓷砖4放置到托板3上后,其待切割端能够恰好位于刀具21的切割位置;同时,由于托板3的旋转轴线穿过刀具21所在平面,因此无论托板3怎样旋转,平放在托板3上的瓷砖4伸入刀具21下方的待切割端均能与刀具21相交,不会出现刀具21与带切割端分离,无法切割的情况。具体的,基体台1的端角处有两个相对设置的铰接板17,铰接板17伸出基体台1之外;托板3通过铰接板17与基体台1铰接,其旋转轴线能够穿过同样伸出基体台1之外的刀具21所在平面。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 1 and FIG. 2 , the
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图4,托板3在旋转轴线处设有缺口槽31,托板3借助缺口槽31避免与刀具21接触,瓷砖4的待切割端位于缺口槽31的上方。具体的,基体台1上可拆卸的固设有废料槽,废料槽位于缺口槽31的下方,用于收集切割瓷砖4时产生的粉末状废料;刀具21的上方设置有保护罩,保护罩固连在切割工具2的外壳上,用于放置废料乱飞,对操作人员的安全产生威胁;废料在保护罩的抵挡下,能够向下落入废料槽中,保证作业现场的环境整洁。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 4 , the supporting
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图1、图2和图4,托板3上设有用于对瓷砖4进行限位的挡块。挡块用于限制瓷砖4沿托板3表面的滑动。尤其是当托板3倾斜后,瓷砖4因自重,有滑出托板3的趋势,利用挡块即可将托板3挡在托板3的承托区域内。因瓷砖4的重量较大,一般可通过自重压紧在托板3上;对于重量较小的瓷砖4,可在挡块上同时设置压紧部件,垂直于托板3的表面,对瓷砖4施加压紧力,从而将瓷砖4压紧在托板3上。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 1 , FIG. 2 and FIG. The stopper is used to limit the sliding of the
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图1、图2和图4,挡块包括相互垂直的第一挡块32和第二挡块33,第一挡块32和第二挡块33中的至少一个位置可调。瓷砖4一般为矩形,第一挡块32和第二挡块33分别与瓷砖4的两个相邻的边沿即可实现对瓷砖4的限位。第一挡块32或第二挡块33的位置可调可以实现对不同尺寸的瓷砖4的限位,增强了本装置的适用性。具体的,第一挡块32和第二挡块33为长条形且截面为矩形,第一挡块32和第二挡块33的底面与托板3的表面间的距离不大于2毫米。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 1 , FIG. 2 and FIG. 4 . The stopper includes a
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图4和图5,第一挡块32位置可调,第一挡块32上设有第二卡槽,第二卡槽与固设在托板3上的第二滑轨34滑动连接,第一挡块32上设有与第二卡槽连通的第二螺纹孔,第二螺纹孔内设有第二锁紧螺栓35,第二锁紧螺栓35的顶端用于压紧第二滑轨34,从而将第一挡块32锁定在第二滑轨34的任意位置。具体的,第二卡槽的数量为两个,分别设置在第一挡块32的两端;第二卡槽为燕尾槽,第一挡块32通过第二卡槽与第二滑轨34滑动连接的同时也进行卡接;第二锁紧螺栓35设置在第一挡块32的顶面,第二锁紧螺栓35穿过第二螺纹孔后压紧第二滑轨34的顶面,实现第一挡块32与第二滑轨34的锁定。需要注意的是,第二挡块33固设在托板3的表面,且位于两个第二滑轨34的之间,第一挡块32上设有供第二挡块33穿过的通槽。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 4 and FIG. 5 , the position of the
作为本实用新型提供的瓷砖倒角切割装置的一种具体实施方式,请参阅图1,基体台1上固设有角度指示板5,角度指示板5位于托板3的外侧,角度指示板5用于显示托板3与基体台1之间的夹角。具体的,角度指示板5为弧形且表面设有刻度线以及角度值。操作人员可通过角度指示板5方便的读出托板3与基体台1之间的夹角,然后根据刀具21与基体台1之间的夹角即可方便的得出刀具21与平放在托板3上的瓷砖4之间的夹角,从而得出倒角的成型角度,方便快捷,提高了倒角的切割效率。As a specific embodiment of the ceramic tile chamfering cutting device provided by the present invention, please refer to FIG. 1 , an
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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