CN211275918U - Aluminum profile extruder - Google Patents
Aluminum profile extruder Download PDFInfo
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- CN211275918U CN211275918U CN201921085067.4U CN201921085067U CN211275918U CN 211275918 U CN211275918 U CN 211275918U CN 201921085067 U CN201921085067 U CN 201921085067U CN 211275918 U CN211275918 U CN 211275918U
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Abstract
本实用新型属于铝材挤压技术领域,尤其为一种铝型材挤压机,包括挤压机和底座,以及设置在底座上方的标尺,底座的上表面通过螺栓固定有固定座和固定架,固定座的内部通过螺栓固定有一号电机,一号电机的输出端通过螺栓固定有二号转轮,二号转轮的外表面啮合有一号转轮,一号转轮的一侧一体成型有固定轴,一号电机通过一号转轮和二号转轮转动连接有调节盘,通过设置固定座和固定架,并在固定座和固定架中分别设置一号电机和二号电机,使得通过一号电机和二号电机带动调节盘进行转动,同时在调节盘中设置有四个安装座,使得可以在四个安装座中安装不同形状的模具,从而使得在可以不用更换挤压机就可以压缩出不同类型的铝型材。
This utility model belongs to the field of aluminum extrusion technology, and in particular to an aluminum profile extrusion press, including an extruder and a base, as well as a scale set on the top of the base. The upper surface of the base is fixed with a fixed seat and a fixed frame by bolts. A first motor is fixed inside the fixed seat by bolts. A second rotating wheel is fixed to the output end of the first motor by bolts. The outer surface of the second rotating wheel meshes with the first rotating wheel. A fixed shaft is integrally formed on one side of the first rotating wheel. The first motor is rotatably connected to an adjusting plate through the first and second rotating wheels. By setting the fixed seat and the fixed frame, and setting the first and second motors in the fixed seat and the fixed frame respectively, the first and second motors drive the adjusting plate to rotate. At the same time, four mounting seats are set in the adjusting plate, so that molds of different shapes can be installed in the four mounting seats, thereby enabling the extruder to compress different types of aluminum profiles without changing the extruder.
Description
技术领域technical field
本实用新型属于铝材挤压技术领域,具体涉及一种铝型材挤压机。The utility model belongs to the technical field of aluminum extrusion, in particular to an extrusion machine for aluminum profiles.
背景技术Background technique
铝型材挤压机是轻合金(铝合金、铜合金和镁合金)管、棒、型材生产的主要设备,它的产生和发展不过是一个多世纪的时间,却发生了巨大的变化,从几兆牛手动的水压机,发展成为两百兆牛全自动的油压机,铝型材挤压机的种类也大大增加,铝型材挤压机的能力、数量反映了一个企业的生产技术水平,一个国家拥有铝型材挤压机的能力、数量、生产能力和装备水平,反映了一个国家的工业发展水平,铝型材挤压机主要由三大部分组成:机械部分、液压部分和电气部分,机械部分由底座、预应力框架式张力柱、前横梁、活动横梁、X型导向的挤压筒座、挤压轴、供锭机构、残料分离剪、滑动模座等组成,液压系统主要由主缸、侧缸、锁紧缸、穿孔缸、大容量轴向柱塞变量泵、电液比伺服阀(或电液比例调节阀)、位置传感器、油管、油箱及各种液压开关组成,电气部分主要供电柜、操作台、PLC可编程序控制器、上位工业控制机和显示屏幕等组成。The aluminum extrusion press is the main equipment for the production of light alloy (aluminum alloy, copper alloy and magnesium alloy) tubes, rods and profiles. Its production and development is just over a century, but great changes have taken place. The manual hydraulic press of Mega Niu has developed into a fully automatic hydraulic press of 200 Mega Niu. The types of aluminum extrusion presses have also been greatly increased. The capacity and quantity of aluminum extrusion presses reflect the production technology level of an enterprise. A country has aluminum The capacity, quantity, production capacity and equipment level of the profile extrusion press reflect the industrial development level of a country. The aluminum profile extrusion press is mainly composed of three parts: mechanical part, hydraulic part and electrical part. The mechanical part consists of base, It is composed of prestressed frame tension column, front beam, movable beam, X-guided extrusion cylinder seat, extrusion shaft, ingot feeding mechanism, residual material separation shear, sliding die seat, etc. The hydraulic system is mainly composed of main cylinder, side cylinder , locking cylinder, perforated cylinder, large-capacity axial piston variable pump, electro-hydraulic ratio servo valve (or electro-hydraulic proportional control valve), position sensor, oil pipe, fuel tank and various hydraulic switches. The electrical part is mainly composed of power supply cabinet, It is composed of operation console, PLC programmable controller, upper industrial control machine and display screen.
铝型材挤压机在现代工业生产中有着广泛的作用,但现有的铝型材挤压机在使用时任存在有一定的不便性,挤压机的挤压孔形状不能根据需要随时调整,使得挤压机生产出来的铝型材的规格单一,当要生产其他规格的铝型材的时候则需要借助其他的挤压机,从而导致生产力下降,生产费用增加,且在使用挤压机时,对挤压头的磨损较大,在长时间使用挤压机时,往往需要多次更换挤压头,从而增加工作人员的劳动量,同时也使得生产效率降低。Aluminum extrusion presses have a wide range of functions in modern industrial production, but the existing aluminum extrusion presses have certain inconveniences in use. The aluminum profiles produced by the extruder have a single specification. When other specifications of aluminum profiles are to be produced, other extruders are required, resulting in a decrease in productivity and an increase in production costs. The wear of the indenter is large. When the extruder is used for a long time, it is often necessary to replace the extruder several times, thereby increasing the labor of the staff and reducing the production efficiency.
实用新型内容Utility model content
为解决现有技术中存在的上述问题,本实用新型提供了一种铝型材挤压机,具有多种形状挤压和便于使用的特点。In order to solve the above problems existing in the prior art, the utility model provides an aluminum profile extrusion machine, which has the characteristics of extrusion in various shapes and convenient use.
为实现上述目的,本实用新型提供如下技术方案:一种铝型材挤压机,包括挤压机和底座,以及设置在底座上方的标尺,底座的上表面通过螺栓固定有固定座和固定架,固定座的内部通过螺栓固定有一号电机,一号电机的输出端通过螺栓固定有二号转轮,二号转轮的外表面啮合有一号转轮,一号转轮的一侧一体成型有固定轴,一号电机通过一号转轮和二号转轮转动连接有调节盘,固定架的内部通过螺栓固定有二号电机,调节盘的内部开设有若干个安装座。In order to achieve the above purpose, the present utility model provides the following technical solutions: an aluminum profile extrusion machine, including an extrusion machine and a base, and a ruler arranged above the base, the upper surface of the base is fixed with a fixing seat and a fixing frame by bolts, The inside of the fixed seat is fixed with the No. 1 motor by bolts, the output end of the No. 1 motor is fixed with the No. 2 runner, the outer surface of the No. 2 runner is engaged with the No. 1 runner, and one side of the No. 1 runner is integrally formed with a fixed The shaft, the No. 1 motor is connected with the adjusting disc through the No. 1 runner and the No. 2 runner, the No. 2 motor is fixed inside the fixing frame by bolts, and the inside of the adjusting disc is provided with several mounting seats.
作为本实用新型的一种铝型材挤压机优选技术方案,底座的上表面滑动连接有活动架,活动架的一侧通过螺栓固定有限位座,限位座的内部卡合有挤压头。As a preferred technical solution of an aluminum profile extrusion machine of the present invention, a movable frame is slidably connected to the upper surface of the base, one side of the movable frame is fixed with a limit seat by bolts, and an extrusion head is engaged with the inside of the limit seat.
作为本实用新型的一种铝型材挤压机优选技术方案,安装座共设置有四个,且四个安装座均以调节盘对称分布,安装座的内部开设有若干个固定孔。As the preferred technical solution of the aluminum profile extrusion machine of the present invention, there are four mounting seats in total, and the four mounting seats are symmetrically distributed by adjusting discs, and several fixing holes are opened inside the mounting seat.
作为本实用新型的一种铝型材挤压机优选技术方案,调节盘的外表面一体成型四个限定块,且四个限定块均以调节盘对称分布。As a preferred technical solution of an aluminum profile extrusion machine of the present invention, four limiting blocks are integrally formed on the outer surface of the adjusting disk, and the four limiting blocks are symmetrically distributed on the adjusting disk.
作为本实用新型的一种铝型材挤压机优选技术方案,挤压头的外表面开设有若干个螺纹孔。As a preferred technical solution of an aluminum profile extrusion machine of the present invention, the outer surface of the extrusion head is provided with a number of threaded holes.
作为本实用新型的一种铝型材挤压机优选技术方案,挤压头为圆柱形,且挤压头的外表面贯穿活动架的内部。As a preferred technical solution of an aluminum profile extrusion machine of the present invention, the extrusion head is cylindrical, and the outer surface of the extrusion head penetrates the interior of the movable frame.
作为本实用新型的一种铝型材挤压机优选技术方案,限位座的内部旋合有若干个固定栓,且固定栓的外表面与螺纹孔的内壁紧密旋合。As a preferred technical solution of an aluminum profile extrusion machine of the present invention, a number of fixing bolts are screwed inside the limit seat, and the outer surface of the fixing bolts is tightly screwed with the inner wall of the threaded hole.
与现有技术相比,本实用新型的有益效果是:通过设置固定座和固定架,并在固定座和固定架中分别设置一号电机和二号电机,使得通过一号电机和二号电机带动调节盘进行转动,同时在调节盘中设置有四个安装座,使得可以在四个安装座中安装不同形状的模具,从而使得在可以不用更换挤压机就可以压缩出不同类型的铝型材,且设置有限位座和活动架,使得在挤压头作业磨损无法完成正常工作时,可以通过松动固定栓,使得挤压头在限位座和活动架的内部能够进行滑动,然后将挤压头向调节盘的一侧滑动一段距离,并通过限位座将挤压头进行固定,同时通过若干个固定栓和螺纹孔对挤压头进行二次固定,从而使得挤压头能够快速进行更正完成作业。Compared with the prior art, the beneficial effect of the present utility model is: by setting the fixing seat and the fixing frame, and setting the No. 1 motor and the No. 2 motor respectively in the fixing seat and the fixing frame, so that the No. 1 motor and the No. Drive the adjusting disc to rotate, and at the same time, there are four mounting seats in the adjusting disc, so that different shapes of molds can be installed in the four mounting seats, so that different types of aluminum profiles can be compressed without replacing the extruder. , and set a limit seat and a movable frame, so that when the extrusion head is worn out and cannot complete the normal work, the fixing bolt can be loosened, so that the extrusion head can slide inside the limit seat and the movable frame, and then the extrusion head can slide. The head slides to one side of the adjustment disc for a certain distance, and the extrusion head is fixed by the limit seat, and the extrusion head is fixed twice through several fixing bolts and threaded holes, so that the extrusion head can be quickly corrected. finish homework.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型中的调节盘转动结构示意图;2 is a schematic diagram of the rotating structure of the adjusting disc in the utility model;
图3为本实用新型中的调节盘平面结构示意图;3 is a schematic diagram of the plane structure of the adjusting disc in the utility model;
图4为本实用新型中的活动架结构示意图;Fig. 4 is the structure schematic diagram of the movable frame in the utility model;
图5为本实用新型中的挤压头结构示意图;Fig. 5 is the structural schematic diagram of the extrusion head in the utility model;
图中:1、挤压机;2、固定座;3、调节盘;4、固定架;5、标尺;6、底座;7、限位座;8、活动架;9、螺纹孔;10、固定轴;11、一号电机;12、二号电机;13、一号转轮;14、二号转轮;15、安装座;16、限定块;17、固定孔;18、挤压头;19、固定栓。In the picture: 1. Extruder; 2. Fixed seat; 3. Adjustment disc; 4. Fixed frame; 5. Ruler; 6. Base; 7. Limit seat; 8. Active frame; 9. Tapped hole; 10. Fixed shaft; 11, No. 1 motor; 12, No. 2 motor; 13, No. 1 wheel; 14, No. 2 wheel; 15, Mounting seat; 16, Limit block; 17, Fixed hole; 18, Extrusion head; 19. Fixed bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例Example
请参阅图1-5,本实用新型提供以下技术方案:一种铝型材挤压机,包括挤压机1和底座6,以及设置在底座6上方的标尺5,底座6的上表面通过螺栓固定有固定座2和固定架4,固定座2的内部通过螺栓固定有一号电机11,一号电机11的输出端通过螺栓固定有二号转轮14,二号转轮14的外表面啮合有一号转轮13,一号转轮13的一侧一体成型有固定轴10,一号电机11通过一号转轮13和二号转轮14转动连接有调节盘3,固定架4的内部通过螺栓固定有二号电机12,调节盘3的内部开设有若干个安装座15,本实施例中通过设置固定座2和固定架4,并在固定座2和固定架4中分别设置一号电机11和二号电机12,使得通过一号电机11和二号电机12带动调节盘3进行转动,同时在调节盘3中设置有四个安装座15,使得可以在四个安装座15中安装不同形状的模具,从而使得在可以不用更换挤压机1就可以压缩出不同类型的铝型材。Please refer to FIGS. 1-5, the present utility model provides the following technical solutions: an aluminum profile extrusion machine, including an
具体的,底座6的上表面滑动连接有活动架8,活动架8的一侧通过螺栓固定有限位座7,限位座7的内部卡合有挤压头18,本实施例中通过设置有限位座7和活动架8,使得在挤压头18作业磨损无法完成正常工作时,可以通过松动固定栓19,使得挤压头18在限位座7和活动架8的内部能够进行滑动,然后将挤压头18向调节盘3的一侧滑动一段距离,并通过限位座7将挤压头18进行固定,同时通过若干个固定栓19和螺纹孔9对挤压头18进行二次固定,从而使得挤压头18能够快速进行更正完成作业。Specifically, a
具体的,安装座15共设置有四个,且四个安装座15均以调节盘3对称分布,安装座15的内部开设有若干个固定孔17,本实施例中通过设置四个安装座15均以调节盘3对称分布,安装座15的内部开设有若干个固定孔17,使得在对调节盘3进行转动调节时,安装座15上安装的模具才能够与挤压头18相对应,从而完成挤压作业。Specifically, there are four mounting
具体的,调节盘3的外表面一体成型四个限定块16,且四个限定块16均以调节盘3对称分布,本实施例中通过设置四个限定块16均以调节盘3对称分布,使得在转动调节盘3时,能够通过限定块16对调节盘3具有卡合限位作用。Specifically, four limiting
具体的,挤压头18的外表面开设有若干个螺纹孔9,本实施例中通过设置挤压头18的外表面开设有若干个螺纹孔9,使得限位座7内的固定栓19能够与螺纹孔9相对应,从而使得能够通过固定栓19对挤压头18进行二次固定。Specifically, the outer surface of the
具体的,挤压头18为圆柱形,且挤压头18的外表面贯穿活动架8的内部。Specifically, the
具体的,限位座7的内部旋合有若干个固定栓19,且固定栓19的外表面与螺纹孔9的内壁紧密旋合。Specifically, a plurality of fixing
本实施例中一号电机11和二号电机12型号为YE-2已经公开的广泛运用于日常生活的已知技术。In this embodiment, the models of the No. 1
本实用新型的工作原理及使用流程:本实用新型在使用过程中,在对铝型材进行挤压成型时,若需要对不同的铝型材需要挤压出不同形状时,通过在调节盘3的外表面的安装座15中安装不同形状的模具,同时通过安装座15内的固定孔17对模具进行固定,然后启动一号电机11和二号电机12,通过一号电机11和二号电机12输出端固定的二号转轮14带动二号转轮14外表面啮合的一号转轮13进行转动,从而通过一号转轮13带动固定轴10和调节盘3进行转动,进而将安装座15内安装好的模具对准挤压头18的输出端,从而使得通过挤压头18能够挤压出不同种类的铝型材,同时在调节盘3的外表面设置有多个限定块16,并在固定座2和固定架4的外表面均设置有卡槽,使得限定块16和固定座2和固定架4外表面的卡槽向贴合,从而使得在对调节盘3进行调节和挤压作业时,调节盘3能够稳固的安装在固定座2和固定架4的中间位置处,不会产生松动,且在底座6的上方设置有限位座7和活动架8,使得在挤压头18作业磨损无法完成正常工作时,可以通过松动固定栓19,使得挤压头18在限位座7和活动架8的内部能够进行滑动,然后将挤压头18向调节盘3的一侧滑动一段距离,并通过限位座7将挤压头18进行固定,同时通过若干个固定栓19和螺纹孔9对挤压头18进行二次固定,从而使得挤压头18能够快速进行更正完成作业。The working principle and use process of the present utility model: during the use of the present utility model, when extruding aluminum profiles, if different shapes need to be extruded for different aluminum profiles, the external Different shapes of molds are installed in the mounting
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, its The technical solutions described in the foregoing embodiments can still be modified, or some technical features thereof can be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (7)
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| CN112692092A (en) * | 2020-11-24 | 2021-04-23 | 刁明稳 | Moulding device in aluminium alloy processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112692092A (en) * | 2020-11-24 | 2021-04-23 | 刁明稳 | Moulding device in aluminium alloy processing |
| CN112692092B (en) * | 2020-11-24 | 2022-11-22 | 河南天子铝业有限公司 | Moulding device in aluminium alloy processing |
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