CN211275624U - A cleaning device for hardware processing - Google Patents

A cleaning device for hardware processing Download PDF

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Publication number
CN211275624U
CN211275624U CN201922397897.7U CN201922397897U CN211275624U CN 211275624 U CN211275624 U CN 211275624U CN 201922397897 U CN201922397897 U CN 201922397897U CN 211275624 U CN211275624 U CN 211275624U
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cleaning
water receiving
plate
box
tank
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张大春
王向东
张训波
许宽州
叶明东
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Wuhu Kaisen Jingsi Automation Technology Co ltd
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Wuhu Kaisen Jingsi Automation Technology Co ltd
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Abstract

本实用新型公开了一种用于五金件加工的清洗装置,包括机架、清洗机构、冲淋机构和干燥机构,清洗机构、冲淋机构与干燥机构均位于机架的内部,冲淋机构位于清洗机构和干燥机构之间;清洗机构包括清洗箱、网框和清洗刷,清洗箱内腔的底部设置有除屑机构,网框通过滑动升降机构安装在机架的顶板的底部,清洗刷位于清洗箱的正上方;冲淋机构包括第一接水箱、喷洒板和储水箱;干燥机构包括第二接水箱和干燥风机;清洗箱、网框、第一接水箱与第二接水箱的截面均为圆形。本实用新型针对现有技术中清洗装置清洗效果差,不能进行干燥,不能去除金属碎屑等问题进行改进,本实用新型具有清洗效果好、干燥效果好、可以除去污水中的金属碎屑等优点。

Figure 201922397897

The utility model discloses a cleaning device for hardware processing, which comprises a rack, a cleaning mechanism, a shower mechanism and a drying mechanism. The cleaning mechanism, the shower mechanism and the drying mechanism are all located inside the rack, and the shower mechanism is located in the Between the cleaning mechanism and the drying mechanism; the cleaning mechanism includes a cleaning box, a screen frame and a cleaning brush. The bottom of the inner cavity of the cleaning box is provided with a chip removal mechanism, and the screen frame is installed at the bottom of the top plate of the rack through a sliding lifting mechanism. Just above the cleaning box; the shower mechanism includes a first water tank, a spray plate and a water storage tank; the drying mechanism includes a second water tank and a drying fan; the sections of the cleaning box, the screen frame, the first water tank and the second water tank are all is circular. The utility model is improved for the problems of poor cleaning effect of the cleaning device in the prior art, inability to perform drying, and inability to remove metal debris. The utility model has the advantages of good cleaning effect, good drying effect, and can remove metal debris in sewage. .

Figure 201922397897

Description

一种用于五金件加工的清洗装置A cleaning device for hardware processing

技术领域technical field

本实用新型涉及五金件加工技术领域,尤其涉及一种用于五金件加工的清洗装置。The utility model relates to the technical field of hardware processing, in particular to a cleaning device used for processing hardware.

背景技术Background technique

五金件,是指用金、银、铜、铁、锡等金属通过加工,铸造得到的零件,主要起到固定、加工和装饰等作用,五金件广泛应用于我们生活中的各个领域,包括家用电器、家具、汽车配件、装潢装修等众多领域。五金件在车间生产加工时要经过冲压、折弯、打磨等多个步骤,因此,五金件在加工的过程中不可避免会粘附上油污、金属碎屑、灰尘等杂质,为了提高五金件的品质以及便于后期的装配,在五金件加工成型后需要对五金件进行清洗,除去五金件表面粘附的杂质。Hardware refers to the parts obtained by processing and casting with metals such as gold, silver, copper, iron, tin, etc., which mainly play the role of fixing, processing and decoration. Hardware is widely used in various fields of our life, including household Electrical appliances, furniture, auto parts, decoration and many other fields. During the production and processing of hardware in the workshop, it has to go through multiple steps such as stamping, bending, and grinding. Therefore, the hardware will inevitably adhere to impurities such as oil, metal chips, dust, etc. during the processing. Quality and ease of assembly in the later stage, after the hardware is processed and formed, it is necessary to clean the hardware to remove the impurities adhering to the surface of the hardware.

现有技术中用于五金件的清洗装置清洗效果差,通过搅拌清洗易损伤五金件,清洗装置在清洗完成后不能对五金件进行干燥处理,五金件上长时间粘附水渍容易生锈,降低了五金件的质量,在清洗时五金件表面粘附的金属碎屑等其他杂质会掉落,从而混在清洗的污水中,现有的清洗装置不能对污水中混入的金属碎屑进行去除,金属碎屑随着污水排出易造成污染。The cleaning device used for hardware in the prior art has poor cleaning effect. It is easy to damage the hardware by stirring and cleaning. The quality of the hardware is reduced, and other impurities such as metal debris adhering to the surface of the hardware will fall off during cleaning, and thus be mixed in the cleaning sewage. The existing cleaning device cannot remove the metal debris mixed in the sewage. Metal debris can easily cause pollution when discharged with sewage.

针对以上技术问题,本实用新型公开了一种用于五金件加工的清洗装置,本实用新型具有清洗效果好、可以对清洗后的五金件进行干燥、提高五金件的质量、可以去除清洗污水中的金属碎屑、减小污染等优点。In view of the above technical problems, the utility model discloses a cleaning device for processing hardware, the utility model has the advantages of good cleaning effect, can dry the cleaned hardware, improve the quality of the hardware, and can remove the cleaning sewage metal debris, reduce pollution and other advantages.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供了一种用于五金件加工的清洗装置,以解决现有技术中用于五金件的清洗装置清洗效果差,不能对清洗后的五金件进行干燥,从而影响了五金件的质量,清洗时产生的金属碎屑不能很好的去除,金属碎屑随着污水排放易造成污染等技术问题,本实用新型具有清洗效果好、可以对清洗后的五金件进行干燥、提高五金件的质量、可以去除清洗污水中的金属碎屑、减小污染等优点。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a cleaning device for hardware processing, so as to solve the problem that the cleaning device used for hardware in the prior art has poor cleaning effect and cannot clean the cleaned hardware. Drying is carried out, thereby affecting the quality of the hardware, the metal debris generated during cleaning cannot be removed well, and the metal debris is likely to cause technical problems such as pollution along with sewage discharge. It has the advantages of drying the hardware, improving the quality of the hardware, removing metal debris in the cleaning sewage, and reducing pollution.

本实用新型通过以下技术方案实现:本实用新型公开了一种用于五金件加工的清洗装置,包括机架、清洗机构、冲淋机构和干燥机构,清洗机构、冲淋机构与干燥机构均位于机架的内部,并且冲淋机构位于清洗机构和干燥机构之间;机架包括竖板和顶板,竖板分别竖直安装在顶板底部的左右两端;清洗机构包括清洗箱、网框和清洗刷,清洗箱内腔的底部设置有除屑机构,网框位于除屑机构的上部,并且网框通过滑动升降机构安装在顶板的底部,顶板底端的中部固定安装有第一气缸,第一气缸的活塞杆朝下与电机安装板固定连接,电机安装板的底端固定安装有第一电机,第一电机的转轴朝下与清洗刷顶端的中部固定连接,清洗刷位于清洗箱的正上方;冲淋机构包括第一接水箱、喷洒板和储水箱,第一接水箱位于清洗箱的侧部,喷洒板通过第一连接柱固定安装在顶板的底部,并且喷洒板位于第一接水箱的正上方,喷洒板的内部设置有支管,喷洒板的底端间隔开设有安装槽,安装槽内安装有喷嘴,喷嘴与支管连接,喷洒板的顶端设置有干管,干管的一端与支管连接,干管的另一端与水泵连接,水泵固定安装在储水箱内腔的底部,储水箱位于第一接水箱的侧部;干燥机构包括第二接水箱和干燥风机,第二接水箱位于第一接水箱的侧部,干燥风机通过第二连接柱固定安装在顶板的底部,并且干燥风机位于第二接水箱的正上方;清洗箱、网框、第一接水箱与第二接水箱的截面均为圆形,并且清洗箱、第一接水箱与第二接水箱位于同一直线上。The utility model is realized through the following technical solutions: The utility model discloses a cleaning device for hardware processing, comprising a frame, a cleaning mechanism, a shower mechanism and a drying mechanism, and the cleaning mechanism, the shower mechanism and the drying mechanism are all located in The inside of the rack, and the shower mechanism is located between the cleaning mechanism and the drying mechanism; the rack includes a vertical plate and a top plate, and the vertical plates are vertically installed at the left and right ends of the bottom of the top plate; the cleaning mechanism includes a cleaning box, a screen frame and a cleaning mechanism. Brush, the bottom of the inner cavity of the cleaning box is provided with a chip removal mechanism, the screen frame is located on the upper part of the chip removal mechanism, and the screen frame is installed on the bottom of the top plate through a sliding lifting mechanism, and the middle of the bottom end of the top plate is fixedly installed with a first cylinder, the first cylinder The piston rod faces down and is fixedly connected with the motor mounting plate, the bottom end of the motor mounting plate is fixedly installed with the first motor, the rotating shaft of the first motor is facing down and is fixedly connected with the middle of the top of the cleaning brush, and the cleaning brush is located directly above the cleaning box; The shower mechanism includes a first water receiving tank, a spraying plate and a water storage tank. The first water receiving tank is located on the side of the cleaning box, the spraying plate is fixedly installed on the bottom of the top plate through the first connecting column, and the spraying plate is located at the front of the first water receiving tank. Above, the inside of the spraying plate is provided with a branch pipe, the bottom end of the spraying plate is spaced with installation grooves, a nozzle is installed in the installation groove, the nozzle is connected with the branch pipe, the top of the spray plate is provided with a main pipe, and one end of the main pipe is connected with the branch pipe, The other end of the dry pipe is connected with the water pump, the water pump is fixedly installed at the bottom of the inner cavity of the water storage tank, and the water storage tank is located on the side of the first water receiving tank; the drying mechanism includes a second water receiving tank and a drying fan, and the second water receiving tank is located in the first On the side of the water tank, the drying fan is fixedly installed at the bottom of the top plate through the second connecting column, and the drying fan is located directly above the second water receiving tank; It is circular, and the cleaning tank, the first water receiving tank and the second water receiving tank are located on the same straight line.

进一步的,为了更好的实现网框的升降以及在顶板的底部滑动,滑动升降机构包括转动杆、第二电机、滑板和第二气缸,转动杆通过支座安装在顶板顶端的中部,支座位于转动杆的两端,并且转动杆的两端与支座通过轴承连接,第二电机固定安装在顶板顶部的一端,第二电机的转轴与转动杆的端部通过联轴器固定连接,滑板与转动杆螺纹连接,顶板的前后两侧分别开设有滑槽,滑板底端的前后两侧分别设置有滑杆,滑杆的底端穿过滑槽与气缸安装板的顶端固定连接,第二气缸的底端固定安装在气缸安装板的底端,网框前后两个侧壁的顶部分别设置有连接块,第二气缸的活塞杆朝下与连接块的顶端固定连接。Further, in order to better realize the lifting and lowering of the screen frame and the sliding at the bottom of the top plate, the sliding lifting mechanism includes a rotating rod, a second motor, a sliding plate and a second air cylinder, and the rotating rod is installed in the middle of the top of the top plate through a support. It is located at both ends of the rotating rod, and the two ends of the rotating rod are connected with the support through bearings. The second motor is fixedly installed at one end of the top of the top plate. The rotating shaft of the second motor is fixedly connected with the end of the rotating rod through a coupling. It is threadedly connected with the rotating rod, the front and rear sides of the top plate are respectively provided with sliding grooves, and the front and rear sides of the bottom end of the sliding plate are respectively provided with sliding rods. The bottom end of the air cylinder is fixedly installed on the bottom end of the cylinder mounting plate, the top of the front and rear side walls of the screen frame is respectively provided with a connecting block, and the piston rod of the second air cylinder faces downward and is fixedly connected to the top end of the connecting block.

进一步的,为了更好的对清洗污水中的金属碎屑进行去除,减小污染,除屑机构包括底板和磁棒,底板的底端开设有凹槽,清洗箱内腔的底部对应设置有凸块,凸块卡合在凹槽内,底板的顶端间隔设置有固定套,磁棒的底端固定插接在固定套内。Further, in order to better remove the metal debris in the cleaning sewage and reduce pollution, the debris removal mechanism includes a bottom plate and a magnetic rod, the bottom end of the bottom plate is provided with a groove, and the bottom of the inner cavity of the cleaning box is correspondingly provided with a convex. The convex block is clamped in the groove, the top end of the bottom plate is provided with a fixed sleeve at intervals, and the bottom end of the magnetic rod is fixedly inserted into the fixed sleeve.

进一步的,为了防止网框在清洗箱、第一接水箱和第二接水箱之间移动时,污水滴落到地面上,造成地面污染以及湿滑,从而防止工人滑倒,清洗箱与第一接水箱之间以及第一接水箱与第二接水箱之间均设置有接水盒,接水盒的两侧均呈弧形,清洗箱与第一接水箱相对的侧壁上以及第一接水箱与第二接水箱相对的侧壁上均设置有卡块,接水盒中部的两侧均设置有卡槽,卡块分别卡合在卡槽内,接水盒与清洗箱、第一接水箱和第二接水箱之间通过卡块和卡槽固定安装,从而接水盒便于拆卸与安装,便于对接水盒承接的污水进行处理,接水盒的两侧均为弧形,从而可以与与清洗箱、第一接水箱和第二接水箱的侧壁紧密贴附。Further, in order to prevent the sewage from dripping onto the ground when the screen frame moves between the cleaning tank, the first water receiving tank and the second water receiving tank, causing the ground to be polluted and slippery, so as to prevent workers from slipping, the cleaning tank is connected to the first water tank. A water receiving box is arranged between the water receiving boxes and between the first water receiving box and the second water receiving box, and both sides of the water receiving box are arc-shaped. The opposite side walls of the water tank and the second water receiving tank are provided with clamping blocks, both sides of the middle of the water receiving box are provided with clamping grooves, and the clamping blocks are respectively clamped in the clamping grooves, and the water receiving box is connected to the cleaning box, the first connection The water tank and the second water receiving tank are fixedly installed by the clamping block and the card slot, so that the water receiving box is easy to disassemble and install, and it is convenient to handle the sewage received by the docking water box. It is closely attached to the side walls of the cleaning tank, the first water receiving tank and the second water receiving tank.

进一步的,为了对清洗过程中从五金件上掉落的杂质进行过滤,清洗箱的内部还设置有过滤网,过滤网位于除屑机构的上部。Further, in order to filter the impurities dropped from the hardware during the cleaning process, a filter screen is also arranged inside the cleaning box, and the filter screen is located on the upper part of the chip removal mechanism.

进一步的,为了便于对过滤网进行拆卸与安装,清洗箱左右内壁上均设置有垫块,过滤网底部的左右两端位于垫块上,过滤网顶部的左右两端分别设置有把手。Further, in order to facilitate the disassembly and installation of the filter screen, the left and right inner walls of the cleaning box are provided with cushion blocks, the left and right ends of the bottom of the filter screen are located on the cushion blocks, and the left and right ends of the top of the filter screen are respectively provided with handles.

进一步的,为了使清洗刷平稳的上升与下降,第一气缸的个数为四个,四个第一气缸呈矩形分布在顶板的底端。Further, in order to make the cleaning brush rise and fall smoothly, the number of the first cylinders is four, and the four first cylinders are distributed at the bottom end of the top plate in a rectangular shape.

本实用新型具有以下优点:The utility model has the following advantages:

(1)本实用新型在清洗机构的侧部设置有冲淋机构,清洗完成后通过滑动升降机构将网框移动至第一接水箱的上部,通过喷洒板对网框内的五金件进行冲淋,除去五金件表面粘附的污水,提高清洗效果;(1) The utility model is provided with a shower mechanism on the side of the cleaning mechanism. After the cleaning is completed, the screen frame is moved to the upper part of the first water receiving tank by the sliding lifting mechanism, and the hardware in the screen frame is showered by the spray plate. , remove the sewage adhering to the surface of the hardware and improve the cleaning effect;

(2)本实用新型在冲淋机构的侧壁设置有干燥机构,冲淋完成后通过滑动升降机构将网框移动至第二接水箱的上部,通过干燥风机对网框内的五金件进行干燥,防止五金件的表面粘附水渍而生锈腐蚀,提高五金件的品质;(2) The utility model is provided with a drying mechanism on the side wall of the shower mechanism. After the shower is completed, the screen frame is moved to the upper part of the second water receiving tank by the sliding lifting mechanism, and the hardware in the screen frame is dried by the drying fan. , to prevent the surface of the hardware from adhering to water stains and rust and corrosion, and to improve the quality of the hardware;

(3)本实用新型在清洗箱内设置有过滤网和除屑机构,对在清洗过程中,五金件上掉落的金属碎屑及其他杂质进行过滤和吸附,从而防止金属碎屑随污水排放造成污染;(3) The utility model is provided with a filter screen and a chip removal mechanism in the cleaning box to filter and adsorb the metal chips and other impurities that fall off the hardware during the cleaning process, thereby preventing the metal chips from being discharged with the sewage. create pollution;

(4)本实用新型在清洗箱、第一接水箱和第二接水箱之间设置有接水盒,对网框在顶板底部滑动时滴落的污水进行收集,防止污水滴落到地面上造成地面污染和湿滑以及防止工人滑倒。(4) The utility model is provided with a water receiving box between the cleaning box, the first water receiving box and the second water receiving box, to collect the sewage dripping down when the screen frame slides on the bottom of the top plate, so as to prevent the sewage from dripping on the ground. Contaminated and slippery floors and prevent workers from slipping.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为除屑机构结构示意图;Figure 2 is a schematic structural diagram of a chip removal mechanism;

图3为清洗箱结构示意图;Fig. 3 is a schematic diagram of the structure of the cleaning box;

图4为过滤网结构示意图;Fig. 4 is a schematic diagram of a filter screen structure;

图5为顶板结构示意图;5 is a schematic view of the top plate structure;

图6为喷洒板结构示意图;Figure 6 is a schematic view of the structure of the spray plate;

图7为储水箱结构示意图;Figure 7 is a schematic diagram of the structure of the water storage tank;

图8为接水盒俯视图;Figure 8 is a top view of the water box;

图9为图1中A处结构放大示意图;Fig. 9 is the enlarged schematic diagram of the structure at place A in Fig. 1;

图10为接水盒侧视图。Figure 10 is a side view of the water box.

具体实施方式Detailed ways

下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例,在本实用新型的描述中,类似于“前”、“后”等指示方位或位置关系的词语仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。The embodiments of the present utility model are described in detail below. The present embodiment is implemented on the premise of the technical solution of the present utility model, and provides detailed implementation methods and specific operation processes, but the protection scope of the present utility model is not limited to the following In the description of the present invention, words similar to "front" and "rear" indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying what is indicated. A device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

实施例1Example 1

实施例1公开了一种用于五金件加工的清洗装置,如图1所示,包括机架1、清洗机构2、冲淋机构3和干燥机构4,清洗机构2、冲淋机构3与干燥机构4均位于机架1的内部,并且冲淋机构3位于清洗机构2和干燥机构4之间;机架1包括竖板11和顶板12,竖板11分别竖直安装在顶板12底部的左右两端;清洗机构2包括清洗箱21、网框22和清洗刷23,清洗箱21内腔的底部设置有除屑机构5;如图2所示,除屑机构5包括底板51和磁棒52,底板51的底端开设有凹槽511;如图3所示,清洗箱21内腔的底部对应设置有凸块211,凸块211卡合在凹槽511内;如图2所示,底板51的顶端间隔设置有固定套512,磁棒52的底端固定插接在固定套512内;如图1、图3和图4所示,清洗箱21的内部还设置有过滤网6,过滤网6位于除屑机构5的上部,清洗箱21左右内壁上均设置有垫块212,过滤网6底部的左右两端位于垫块212上,过滤网6顶部的左右两端分别设置有把手61,网框22位于除屑机构5的上部,并且网框22通过滑动升降机构7安装在顶板12的底部,通过滑动升降机构7驱动网框22升降以及在顶板12的底部来回滑动,滑动升降机构7包括转动杆71、第二电机72、滑板73和第二气缸74,第二电机72的型号为YL90S-2-1.1KW,第二气缸74的型号为SC63-500,转动杆71通过支座75安装在顶板12顶端的中部,支座75位于转动杆71的两端,并且转动杆71的两端与支座75通过轴承751连接,第二电机72固定安装在顶板12顶部的一端,第二电机72的转轴与转动杆71的端部通过联轴器76固定连接,滑板73与转动杆71螺纹连接;如图5所示,顶板12的前后两侧分别开设有滑槽121;如图1所示,滑板73底端的前后两侧分别设置有滑杆731,滑杆731的底端穿过滑槽121与气缸安装板77的顶端固定连接,第二气缸74的底端固定安装在气缸安装板77的底端,网框22前后两个侧壁的顶部分别设置有连接块221,第二气缸74的活塞杆朝下与连接块221的顶端固定连接,顶板12底端的中部固定安装有第一气缸122,第一气缸122的型号为SC63-600,第一气缸122的活塞杆朝下与电机安装板8固定连接,第一气缸122的个数为四个,四个第一气缸122呈矩形分布在顶板12的底端,四个第一气缸122位于两个滑槽121之间,电机安装板8的底端固定安装有第一电机81,第一电机81的型号为YL90S-2-1.1KW,第一电机81的转轴朝下与清洗刷23顶端的中部固定连接,清洗刷23位于清洗箱21的正上方;如图1、图6和图7所示,冲淋机构3包括第一接水箱31、喷洒板32和储水箱33,第一接水箱31位于清洗箱21的侧部,喷洒板32通过第一连接柱34固定安装在顶板12的底部,并且喷洒板32位于第一接水箱31的正上方;喷洒板32的内部设置有支管35,喷洒板32的底端间隔开设有安装槽321,安装槽321内安装有喷嘴9,喷嘴9与支管35连接,喷洒板32的顶端设置有干管36,干管36的一端与支管35连接,干管36的另一端与水泵37连接,水泵37固定安装在储水箱33内腔的底部,储水箱33位于第一接水箱31的侧部;干燥机构4包括第二接水箱41和干燥风机42,干燥风机42的型号为PF-50BT,第二接水箱41位于第一接水箱31的侧部,干燥风机42通过第二连接柱43固定安装在顶板12的底部,并且干燥风机42位于第二接水箱41的正上方;清洗箱21、网框22、第一接水箱31与第二接水箱41的截面均为圆形,并且清洗箱21、第一接水箱31与第二接水箱41位于同一直线上,清洗箱21侧壁的底部、第一接水箱31侧壁的底部与第二接水箱41侧壁的底部均设置有出水口(图中未标出);如图1所示,清洗箱21与第一接水箱31之间以及第一接水箱31与第二接水箱41之间均设置有接水盒10;如图8所示,接水盒10的两侧均呈弧形;如图1和图9所示,清洗箱21与第一接水箱31相对的侧壁上以及第一接水箱31与第二接水箱41相对的侧壁上均设置有卡块100;如图10所示,接水盒10中部的两侧均设置有卡槽101,卡块100分别卡合在卡槽101内,接水盒10与清洗箱21、第一接水箱31和第二接水箱41之间通过卡块100和卡槽101固定安装,从而接水盒10便于拆卸与安装,便于对接水盒10承接的污水进行处理,接水盒10的两侧均为弧形,从而可以与与清洗箱21、第一接水箱31和第二接水箱41的侧壁紧密贴附。Embodiment 1 discloses a cleaning device for hardware processing, as shown in Figure 1, including a rack 1, a cleaning mechanism 2, a shower mechanism 3 and a drying mechanism 4, a cleaning mechanism 2, a shower mechanism 3 and a drying mechanism. The mechanisms 4 are all located inside the rack 1, and the shower mechanism 3 is located between the cleaning mechanism 2 and the drying mechanism 4; the rack 1 includes a vertical plate 11 and a top plate 12, and the vertical plates 11 are installed vertically on the left and right sides of the bottom of the top plate 12 respectively. Both ends; the cleaning mechanism 2 includes a cleaning box 21, a screen frame 22 and a cleaning brush 23, and the bottom of the inner cavity of the cleaning box 21 is provided with a chip removal mechanism 5; as shown in Figure 2, the chip removal mechanism 5 includes a bottom plate 51 and a magnetic bar 52 , the bottom end of the bottom plate 51 is provided with a groove 511; as shown in FIG. 3, the bottom of the inner cavity of the cleaning box 21 is correspondingly provided with a bump 211, and the bump 211 is engaged in the groove 511; as shown in FIG. 2, the bottom plate The top of the 51 is provided with a fixed sleeve 512 at intervals, and the bottom end of the magnetic rod 52 is fixedly inserted into the fixed sleeve 512; as shown in Figure 1, Figure 3 and Figure 4, the cleaning box 21 The net 6 is located on the upper part of the chip removal mechanism 5, the left and right inner walls of the cleaning box 21 are provided with pad blocks 212, the left and right ends of the bottom of the filter screen 6 are located on the pad blocks 212, and the left and right ends of the top of the filter screen 6 are respectively provided with handles 61 , the screen frame 22 is located on the upper part of the chip removal mechanism 5, and the screen frame 22 is installed at the bottom of the top plate 12 through the sliding lifting mechanism 7, and the screen frame 22 is driven to lift and slide back and forth at the bottom of the top plate 12 through the sliding lifting mechanism 7, and the sliding lifting mechanism 7. It includes a rotating rod 71, a second motor 72, a slide plate 73 and a second cylinder 74. The model of the second motor 72 is YL90S-2-1.1KW, the model of the second cylinder 74 is SC63-500, and the rotating rod 71 passes through the support 75 is installed in the middle of the top of the top plate 12, the support 75 is located at both ends of the rotating rod 71, and the two ends of the rotating rod 71 are connected with the support 75 through the bearing 751, the second motor 72 is fixedly installed at one end of the top of the top plate 12, the first The rotating shaft of the second motor 72 is fixedly connected with the end of the rotating rod 71 through the coupling 76, and the sliding plate 73 is threadedly connected with the rotating rod 71; as shown in FIG. 1, sliding rods 731 are respectively provided on the front and rear sides of the bottom end of the sliding plate 73, the bottom end of the sliding rod 731 is fixedly connected with the top end of the cylinder mounting plate 77 through the chute 121, and the bottom end of the second cylinder 74 is fixedly mounted on the cylinder. The bottom end of the mounting plate 77 and the top of the front and rear side walls of the screen frame 22 are respectively provided with a connecting block 221, the piston rod of the second air cylinder 74 is downwardly connected to the top of the connecting block 221, and the middle of the bottom end of the top plate 12 is fixedly installed with a connecting block 221. The first cylinder 122, the model of the first cylinder 122 is SC63-600, the piston rod of the first cylinder 122 is fixedly connected to the motor mounting plate 8 with the piston rod facing down, the number of the first cylinder 122 is four, and the four first cylinders 122 Rectangularly distributed at the bottom end of the top plate 12, four first cylinders 122 are located between the two chutes 121, and the bottom end of the motor mounting plate 8 is fixedly mounted with the first motor 8 1. The model of the first motor 81 is YL90S-2-1.1KW, and the rotating shaft of the first motor 81 is fixedly connected to the middle of the top of the cleaning brush 23, and the cleaning brush 23 is located directly above the cleaning box 21; 6 and FIG. 7 , the shower mechanism 3 includes a first water receiving tank 31 , a spraying plate 32 and a water storage tank 33 , the first water receiving tank 31 is located on the side of the cleaning box 21 , and the spraying plate 32 is fixedly installed through the first connecting column 34 . At the bottom of the top plate 12, and the spray plate 32 is located just above the first water receiving tank 31; the inside of the spray plate 32 is provided with a branch pipe 35, and the bottom end of the spray plate 32 is spaced with an installation groove 321, and the nozzle is installed in the installation groove 321 9. The nozzle 9 is connected with the branch pipe 35, the top of the spray plate 32 is provided with a main pipe 36, one end of the main pipe 36 is connected with the branch pipe 35, the other end of the main pipe 36 is connected with the water pump 37, and the water pump 37 is fixedly installed in the water storage tank 33 At the bottom of the cavity, the water storage tank 33 is located at the side of the first water receiving tank 31; the drying mechanism 4 includes a second water receiving tank 41 and a drying fan 42, the model of the drying fan 42 is PF-50BT, and the second water receiving tank 41 is located in the first connecting On the side of the water tank 31, the drying fan 42 is fixedly installed on the bottom of the top plate 12 through the second connecting column 43, and the drying fan 42 is located directly above the second water receiving tank 41; The section with the second water receiving tank 41 is circular, and the cleaning tank 21 , the first water receiving tank 31 and the second water receiving tank 41 are located on the same line, the bottom of the side wall of the cleaning tank 21 and the side wall of the first water receiving tank 31 are on the same line. The bottom and the bottom of the side wall of the second water receiving tank 41 are provided with water outlets (not marked in the figure); as shown in FIG. 1 , between the cleaning tank 21 and the first water receiving tank 31 and the A water receiving box 10 is arranged between the water receiving boxes 41; as shown in FIG. 8, both sides of the water receiving box 10 are arc-shaped; as shown in FIG. 1 and FIG. 9, the cleaning box 21 is opposite to the first water receiving box 31 The side walls of the water receiving box 31 and the side walls opposite to the second water receiving box 41 are provided with clamping blocks 100; as shown in FIG. The blocks 100 are respectively engaged in the card slots 101, and the water receiving box 10 and the cleaning box 21, the first water receiving box 31 and the second water receiving box 41 are fixedly installed through the locking blocks 100 and the card grooves 101, so that the water receiving box 10 is convenient for The disassembly and installation are convenient for the treatment of sewage received by the docking water box 10. Both sides of the water receiving box 10 are arc-shaped, so that they can be closely connected with the side walls of the cleaning box 21, the first water receiving box 31 and the second water receiving box 41. attached.

本实用新型的工作过程如下:工作时,将待清洗的五金件放入到网框22内,然后启动第二电机72,第二电机72驱动转动杆71转动,转动杆71带动滑板73在顶板12上滑动,从而使网框22移动至清洗箱21的上部,接着,控制第二气缸74的活塞杆伸出,从而第二气缸74驱动网框22下降,直至网框22内的五金件浸没在清洗箱21内的清洗液中,此时,启动第一电机81和第一气缸122,第一电机81驱动清洗刷23转动,第一气缸122驱动清洗刷23下降至与网框22内的五金件接触,从而通过清洗刷23对五金件进行清洗,清洗完成后,关闭第一电机81,通过第一气缸122驱动清洗刷23上升,再通过第二气缸74驱动网框22上升,当网框22离开清洗箱21的顶部时,通过第二电机72驱动网框22移动至第一接水箱31的上部,此时,启动水泵37,水泵37抽取储水箱33内的水,然后水依次经过干管36和支管35,并通过喷嘴9喷出,对五金件进行冲淋,冲淋完成后,通过第二电机72驱动网框22移动至第二接水箱41的上部,此时,启动干燥风机42,通过干燥风机42对五金件进行干燥处理,从而完成五金件的整个清洗流程,清洗箱21的内部设置有过滤网6和除屑机构5,通过过滤网6和除屑机构5对金属碎屑和其他杂质进行过滤和吸附,过滤网6设置在垫块212上,过滤网6顶部的左右两端还分别设置有把手61,从而过滤网6便于拆卸和安装,除屑机构5与清洗箱21内腔的底部通过凸块211和凹槽511连接,从而除屑机构5便于拆卸与安装,清洗箱21与第一接水箱31之间以及第一接水箱31与第二接水箱41之间均设置有接水盒10,通过接水盒10对网框22移动时滴落的污水进行收集,接水盒10与清洗箱21、第一接水箱31和第二接水箱之41间通过卡块100和卡槽101进行固定安装,从而接水盒10便于拆卸和安装。本实用新型具有清洗效果好、可以对清洗后的五金件进行干燥、提高五金件的质量、可以去除清洗污水中的金属碎屑、减小污染等优点。The working process of the utility model is as follows: when working, put the hardware to be cleaned into the screen frame 22, then start the second motor 72, the second motor 72 drives the rotating rod 71 to rotate, and the rotating rod 71 drives the sliding plate 73 on the top plate 12, so that the screen frame 22 moves to the upper part of the cleaning box 21, then, the piston rod of the second air cylinder 74 is controlled to extend, so that the second air cylinder 74 drives the screen frame 22 to descend until the hardware in the screen frame 22 is submerged In the cleaning liquid in the cleaning tank 21 , at this time, the first motor 81 and the first air cylinder 122 are activated, the first motor 81 drives the cleaning brush 23 to rotate, and the first air cylinder 122 drives the cleaning brush 23 to descend to the same level as the screen frame 22 . The hardware contacts, so that the hardware is cleaned by the cleaning brush 23. After the cleaning is completed, the first motor 81 is turned off, the first air cylinder 122 drives the cleaning brush 23 to rise, and then the second air cylinder 74 drives the screen frame 22 to rise. When the frame 22 leaves the top of the cleaning tank 21, the screen frame 22 is driven by the second motor 72 to move to the upper part of the first water receiving tank 31. At this time, the water pump 37 is started, and the water pump 37 extracts the water in the water storage tank 33, and then the water passes through in turn The main pipe 36 and the branch pipe 35 are sprayed through the nozzle 9 to shower the hardware. After the shower is completed, the screen frame 22 is driven by the second motor 72 to move to the upper part of the second water receiving tank 41. At this time, drying is started. The fan 42 is used to dry the hardware through the drying fan 42, thereby completing the entire cleaning process of the hardware. The cleaning box 21 is provided with a filter screen 6 and a chip removal mechanism 5. Debris and other impurities are filtered and adsorbed. The filter screen 6 is arranged on the pad 212. The left and right ends of the top of the filter screen 6 are also provided with handles 61, so that the filter screen 6 is easy to disassemble and install. The bottom of the inner cavity of the tank 21 is connected by the bump 211 and the groove 511, so that the chip removal mechanism 5 is easy to disassemble and install, between the cleaning tank 21 and the first water receiving tank 31 and between the first water receiving tank 31 and the second water receiving tank 41. There is a water receiving box 10 in each room, and the sewage dripping when the screen frame 22 is moved is collected by the water receiving box 10. The clamping block 100 and the clamping slot 101 are fixedly installed, so that the water receiving box 10 is easy to disassemble and install. The utility model has the advantages of good cleaning effect, drying the cleaned hardware, improving the quality of the hardware, removing metal debris in the cleaning sewage, reducing pollution and the like.

Claims (7)

1.一种用于五金件加工的清洗装置,其特征在于,包括机架、清洗机构、冲淋机构和干燥机构,所述清洗机构、冲淋机构与所述干燥机构均位于所述机架的内部,并且所述冲淋机构位于所述清洗机构和所述干燥机构之间;1. A cleaning device for hardware processing, characterized in that it comprises a rack, a cleaning mechanism, a shower mechanism and a drying mechanism, and the cleaning mechanism, the shower mechanism and the drying mechanism are all located in the rack inside, and the shower mechanism is located between the cleaning mechanism and the drying mechanism; 所述机架包括竖板和顶板,所述竖板分别竖直安装在所述顶板底部的左右两端;The frame includes a vertical plate and a top plate, and the vertical plates are respectively vertically installed at the left and right ends of the bottom of the top plate; 所述清洗机构包括清洗箱、网框和清洗刷,所述清洗箱内腔的底部设置有除屑机构,所述网框位于所述除屑机构的上部,并且所述网框通过滑动升降机构安装在所述顶板的底部,所述顶板底端的中部固定安装有第一气缸,所述第一气缸的活塞杆朝下与电机安装板固定连接,所述电机安装板的底端固定安装有第一电机,所述第一电机的转轴朝下与清洗刷顶端的中部固定连接,所述清洗刷位于所述清洗箱的正上方;The cleaning mechanism includes a cleaning box, a screen frame and a cleaning brush. The bottom of the inner cavity of the cleaning box is provided with a chip removal mechanism, the screen frame is located on the upper part of the chip removal mechanism, and the screen frame passes through the sliding lifting mechanism. Installed at the bottom of the top plate, a first cylinder is fixedly installed in the middle of the bottom end of the top plate, the piston rod of the first cylinder is downwardly connected to the motor mounting plate, and the bottom end of the motor mounting plate is fixedly mounted with the first cylinder. a motor, the rotating shaft of the first motor is downwardly connected to the middle of the top of the cleaning brush, and the cleaning brush is located just above the cleaning box; 所述冲淋机构包括第一接水箱、喷洒板和储水箱,所述第一接水箱位于所述清洗箱的侧部,所述喷洒板通过第一连接柱固定安装在所述顶板的底部,并且所述喷洒板位于所述第一接水箱的正上方,所述喷洒板的内部设置有支管,所述喷洒板的底端间隔开设有安装槽,所述安装槽内安装有喷嘴,所述喷嘴与所述支管连接,所述喷洒板的顶端设置有干管,所述干管的一端与所述支管连接,所述干管的另一端与水泵连接,所述水泵固定安装在所述储水箱内腔的底部,所述储水箱位于所述第一接水箱的侧部;The shower mechanism includes a first water receiving tank, a spraying plate and a water storage tank, the first water receiving tank is located on the side of the cleaning box, and the spraying plate is fixedly installed on the bottom of the top plate through a first connecting column, And the spraying plate is located right above the first water receiving tank, the inside of the spraying plate is provided with a branch pipe, the bottom end of the spraying plate is spaced with installation grooves, and the nozzles are installed in the installation grooves. The nozzle is connected to the branch pipe, the top of the spray plate is provided with a main pipe, one end of the main pipe is connected to the branch pipe, the other end of the main pipe is connected to a water pump, and the water pump is fixedly installed in the storage tank. the bottom of the inner cavity of the water tank, the water storage tank is located on the side of the first water receiving tank; 所述干燥机构包括第二接水箱和干燥风机,所述第二接水箱位于所述第一接水箱的侧部,所述干燥风机通过第二连接柱固定安装在所述顶板的底部,并且所述干燥风机位于所述第二接水箱的正上方;The drying mechanism includes a second water receiving box and a drying fan, the second water receiving box is located on the side of the first water receiving box, the drying fan is fixedly installed on the bottom of the top plate through the second connecting column, and the The drying fan is located directly above the second water receiving tank; 所述清洗箱、网框、第一接水箱与所述第二接水箱的截面均为圆形,并且所述清洗箱、第一接水箱与所述第二接水箱位于同一直线上。The sections of the cleaning box, the screen frame, the first water receiving box and the second water receiving box are all circular, and the cleaning box, the first water receiving box and the second water receiving box are located on the same straight line. 2.如权利要求1所述的用于五金件加工的清洗装置,其特征在于,所述滑动升降机构包括转动杆、第二电机、滑板和第二气缸,所述转动杆通过支座安装在所述顶板顶端的中部,所述支座位于所述转动杆的两端,并且所述转动杆的两端与所述支座通过轴承连接,所述第二电机固定安装在所述顶板顶部的一端,所述第二电机的转轴与所述转动杆的端部通过联轴器固定连接,所述滑板与所述转动杆螺纹连接,所述顶板的前后两侧分别开设有滑槽,所述滑板底端的前后两侧分别设置有滑杆,所述滑杆的底端穿过所述滑槽与气缸安装板的顶端固定连接,所述第二气缸的底端固定安装在所述气缸安装板的底端,所述网框前后两个侧壁的顶部分别设置有连接块,所述第二气缸的活塞杆朝下与所述连接块的顶端固定连接。2. The cleaning device for hardware processing according to claim 1, wherein the sliding lift mechanism comprises a rotating rod, a second motor, a slide plate and a second air cylinder, and the rotating rod is installed on the In the middle of the top of the top plate, the support is located at both ends of the rotating rod, and the two ends of the rotating rod are connected with the support through bearings, and the second motor is fixedly installed on the top of the top plate. At one end, the rotating shaft of the second motor is fixedly connected to the end of the rotating rod through a coupling, the sliding plate is threadedly connected to the rotating rod, and the front and rear sides of the top plate are respectively provided with sliding grooves. Slide rods are respectively provided on the front and rear sides of the bottom end of the slide plate, the bottom end of the slide rod is fixedly connected with the top end of the cylinder mounting plate through the chute, and the bottom end of the second cylinder is fixedly mounted on the cylinder mounting plate The top of the front and rear side walls of the screen frame is respectively provided with a connecting block, and the piston rod of the second cylinder is downwardly connected to the top of the connecting block. 3.如权利要求1所述的用于五金件加工的清洗装置,其特征在于,所述除屑机构包括底板和磁棒,所述底板的底端开设有凹槽,所述清洗箱内腔的底部对应设置有凸块,所述凸块卡合在所述凹槽内,所述底板的顶端间隔设置有固定套,所述磁棒的底端固定插接在所述固定套内。3. The cleaning device for hardware processing according to claim 1, wherein the chip removing mechanism comprises a bottom plate and a magnetic bar, a groove is formed at the bottom end of the bottom plate, and the inner cavity of the cleaning box is The bottom of the base plate is correspondingly provided with a convex block, the convex block is engaged in the groove, the top end of the bottom plate is provided with a fixed sleeve at intervals, and the bottom end of the magnetic rod is fixedly inserted into the fixed sleeve. 4.如权利要求1所述的用于五金件加工的清洗装置,其特征在于,所述清洗箱与所述第一接水箱之间以及所述第一接水箱与所述第二接水箱之间均设置有接水盒,所述接水盒的两侧均呈弧形,所述清洗箱与所述第一接水箱相对的侧壁上以及所述第一接水箱与所述第二接水箱相对的侧壁上均设置有卡块,所述接水盒中部的两侧均设置有卡槽,所述卡块分别卡合在所述卡槽内。4. The cleaning device for hardware processing according to claim 1, characterized in that, between the cleaning tank and the first water receiving tank and between the first water receiving tank and the second water receiving tank There is a water receiving box in each room, and both sides of the water receiving box are arc-shaped. The opposite side walls of the water tank are provided with clamping blocks, and both sides of the middle part of the water receiving box are provided with clamping grooves, and the clamping blocks are respectively clamped in the clamping grooves. 5.如权利要求1所述的用于五金件加工的清洗装置,其特征在于,所述清洗箱的内部还设置有过滤网,所述过滤网位于所述除屑机构的上部。5 . The cleaning device for hardware processing according to claim 1 , wherein the cleaning box is further provided with a filter screen, and the filter screen is located on the upper part of the chip removing mechanism. 6 . 6.如权利要求5所述的用于五金件加工的清洗装置,其特征在于,所述清洗箱左右内壁上均设置有垫块,所述过滤网底部的左右两端位于所述垫块上,所述过滤网顶部的左右两端分别设置有把手。6 . The cleaning device for hardware processing according to claim 5 , wherein the left and right inner walls of the cleaning box are provided with pads, and the left and right ends of the bottom of the filter are located on the pads 6 . The left and right ends of the top of the filter screen are respectively provided with handles. 7.如权利要求1所述的用于五金件加工的清洗装置,其特征在于,所述第一气缸的个数为四个,四个所述第一气缸呈矩形分布在所述顶板的底端。7 . The cleaning device for hardware processing according to claim 1 , wherein the number of the first cylinders is four, and the four first cylinders are distributed on the bottom of the top plate in a rectangular shape. 8 . end.
CN201922397897.7U 2019-12-27 2019-12-27 A cleaning device for hardware processing Expired - Fee Related CN211275624U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112355849A (en) * 2020-10-15 2021-02-12 深圳市鑫达辉软性电路科技有限公司 Physical oxidation cleaning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112355849A (en) * 2020-10-15 2021-02-12 深圳市鑫达辉软性电路科技有限公司 Physical oxidation cleaning machine

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