CN211275429U - Vibrating screen with high screening efficiency - Google Patents
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- 238000012216 screening Methods 0.000 title claims abstract description 47
- 238000013016 damping Methods 0.000 claims description 16
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Abstract
本实用新型公开了一种筛分效率高的振动筛,包括箱体,箱体的一侧外壁上开设有呈上下结构分布的矩形槽,且箱体靠近矩形槽外壁的中心处焊接有支撑架,支撑架的底部焊接有底座,且底座远离支撑架的顶部外壁上通过螺栓固定安装有电机,电机的输出端键连接有主动轮,且支撑架靠近矩形槽的内壁上设置有呈上下结构分布的轴杆,轴杆通过轴承与支撑架之间呈转动连接,且轴杆的两端键连接有凸轮。本实用新型从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗,使得物料的筛分更加高效,从而大大提升了筛斗的筛分效率,提高了筛分的准确性,节省了人力,减轻了劳动力。
The utility model discloses a vibrating screen with high screening efficiency, which comprises a box body. An outer wall of one side of the box body is provided with rectangular grooves distributed in an upper and lower structure, and a support frame is welded at the center of the box body near the outer wall of the rectangular groove. The bottom of the support frame is welded with a base, and a motor is fixed on the top outer wall of the base away from the support frame by bolts. The shaft rod is rotatably connected with the support frame through the bearing, and the two ends of the shaft rod are keyed with cams. The utility model thus greatly improves the screening efficiency of materials, makes the whole machine of the vibrating screen have a good stress state and high structural strength, can greatly save energy consumption, and makes the screening of materials more efficient, thereby greatly improving The screening efficiency of the screening bucket is improved, the screening accuracy is improved, manpower is saved, and labor is reduced.
Description
技术领域technical field
本实用新型涉及振动筛技术领域,尤其涉及一种筛分效率高的振动筛。The utility model relates to the technical field of vibrating screens, in particular to a vibrating screen with high screening efficiency.
背景技术Background technique
振动筛是一种高效的筛分设备,广泛应用于采矿、冶金、水利电力、建筑等领域;振动筛一般由筛体、激振器及电机组成,电机带动激振器主轴转动,在激振器上不平衡配重所产生的离心惯性力作用下,驱动筛体进行振动;振动筛工作时是将颗粒大小不同的碎散物料群,多次通过均匀布孔的单层或多层筛面,分成若干不同级别的过程成为筛分;大于筛孔的颗粒留在筛面上,称为该筛面的筛上物,小于筛孔的颗粒透过筛孔,称为该筛面的筛下物。Vibrating screen is a kind of high-efficiency screening equipment, which is widely used in mining, metallurgy, water conservancy and electric power, construction and other fields; vibrating screen is generally composed of screen body, exciter and motor. The motor drives the main shaft of the exciter to rotate. Under the action of the centrifugal inertial force generated by the unbalanced weight on the screen, the screen body is driven to vibrate; when the vibrating screen works, the broken and scattered materials with different particle sizes pass through the single-layer or multi-layer screen surface with uniform holes for many times. , the process of dividing into several different levels is called sieving; the particles larger than the sieve hole stay on the sieve surface, which is called the oversize of the sieve surface, and the particles smaller than the sieve hole pass through the sieve hole, which is called the sieve under the sieve surface. thing.
现有的技术中,振动筛传动力不好,经常发生故障,振动效果较差,从而降低了振动筛的工作效率,同时,多个振动电机的搭配使用导致了能源的浪费。因此,亟需设计一种筛分效率高的振动筛来解决上述问题。In the prior art, the transmission force of the vibrating screen is not good, failures often occur, and the vibration effect is poor, thereby reducing the working efficiency of the vibrating screen. Therefore, it is urgent to design a vibrating screen with high screening efficiency to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决现有技术中存在的振动筛传动力不好,经常发生故障,振动效果较差,从而降低了振动筛的工作效率,同时,多个振动电机的搭配使用导致了能源浪费的缺点,而提出的一种筛分效率高的振动筛。The purpose of this utility model is to solve the problems in the prior art that the vibrating screen has poor transmission force, frequent failures, and poor vibration effect, thereby reducing the working efficiency of the vibrating screen. The disadvantage of energy waste, and a vibrating screen with high screening efficiency is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:一种筛分效率高的振动筛,包括箱体,箱体的一侧外壁上开设有呈上下结构分布的矩形槽,且箱体靠近矩形槽外壁的中心处焊接有支撑架,所述支撑架的底部焊接有底座,且底座远离支撑架的顶部外壁上通过螺栓固定安装有电机,所述电机的输出端键连接有主动轮,且支撑架靠近矩形槽的内壁上设置有呈上下结构分布的轴杆,所述轴杆通过轴承与支撑架之间呈转动连接,且轴杆的两端键连接有凸轮,所述凸轮远离轴杆的一侧外壁上设置有连杆。In order to achieve the above purpose, the utility model adopts the following technical scheme: a vibrating screen with high screening efficiency, comprising a box body, one side outer wall of the box body is provided with rectangular grooves distributed in an upper and lower structure, and the box body is close to the rectangular A support frame is welded at the center of the outer wall of the groove, a base is welded at the bottom of the support frame, and a motor is fixed and installed on the top outer wall of the base away from the support frame by bolts, and the output end of the motor is keyed with a driving wheel, and supports The inner wall of the frame close to the rectangular slot is provided with shaft rods distributed in an upper and lower structure, the shaft rod is rotatably connected between the bearing and the support frame, and the two ends of the shaft rod are keyed with cams, and the cams are far away from the shaft. A connecting rod is arranged on the outer wall of one side.
上述技术方案的关键构思在于:电机工作时,主动轮通过第一同步带带动从动轮转动,从而实现轴杆之间的同步转动,而轴杆通过凸轮带动连杆做圆周运动,很好的实现了初筛网和精筛网的振动分筛,从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。The key idea of the above technical solution is: when the motor is working, the driving wheel drives the driven wheel to rotate through the first synchronous belt, so as to realize the synchronous rotation between the shafts, and the shaft drives the connecting rod to do circular motion through the cam, which is well realized. The vibrating screen of the primary screen and the fine screen is adopted, which greatly improves the screening efficiency of materials, and makes the whole machine of the vibrating screen have a good stress state and high structural strength, which can greatly save energy consumption.
进一步的,所述轴杆位于支撑架内部的外壁上键连接有呈L型结构分布的三个从动轮,且三个从动轮互相垂直两个的外壁上套接有第二同步带,三个所述从动轮靠近主动轮的一个与主动轮的外壁上套接有第一同步带。Further, the outer wall of the shaft located inside the support frame is keyed with three driven wheels distributed in an L-shaped structure, and a second timing belt is sleeved on the outer walls of the three driven wheels that are perpendicular to each other, and the three A first synchronous belt is sleeved on the outer wall of the driven wheel close to the driving wheel and the outer wall of the driving wheel.
进一步的,所述箱体顶部外壁的轴心处焊接有进料斗,且箱体正面外壁上开设有呈上下结构分布的出料口,所述箱体靠近出料口的外壁上焊接有导流板,且出料口的内部分别设置有初筛网和精筛网。Further, a feeding hopper is welded at the axial center of the outer wall of the top of the box body, and the outer wall of the front of the box body is provided with a discharge port distributed in an upper and lower structure, and a guide is welded on the outer wall of the box body close to the discharge port. flow plate, and the inside of the discharge port is respectively provided with a primary screen and a fine screen.
进一步的,所述初筛网和精筛网包括筛斗,所述筛斗两侧外壁的底部焊接有耳板,且筛斗一侧的耳板顶部焊接有连接块,所述连接块通过轴套与连杆之间呈活动连接,且筛斗靠近连接块底部外壁的两侧均焊接有减振组件,所述减振组件的外部套接有滑道,且滑道与箱体之间呈固定连接。Further, the primary screen and the fine screen include a screen bucket, the bottom of the outer walls on both sides of the screen bucket is welded with lugs, and the top of the ear plate on one side of the screen bucket is welded with a connecting block, and the connecting block passes through the shaft. The sleeve and the connecting rod are movably connected, and both sides of the sieve bucket close to the bottom outer wall of the connecting block are welded with damping components. Fixed connection.
进一步的,所述减振组件包括滑筒,所述滑筒的内部设置有第一弹簧,且第一弹簧的两端均贴合有顶柱,所述顶柱通过第一弹簧活动连接在滑筒的内部,且顶柱的内部上套接有第二弹簧。Further, the vibration damping assembly includes a sliding cylinder, the interior of the sliding cylinder is provided with a first spring, and both ends of the first spring are fitted with a top post, and the top post is movably connected to the slide through the first spring. The inside of the cylinder and the inside of the top post are sleeved with a second spring.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1.本实用新型在电机工作时,主动轮通过第一同步带带动从动轮转动,从而实现轴杆之间的同步转动,而轴杆通过凸轮带动连杆做圆周运动,很好的实现了初筛网和精筛网的振动分筛,从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。1. When the motor of the present utility model is working, the driving wheel drives the driven wheel to rotate through the first synchronous belt, thereby realizing the synchronous rotation between the shafts, and the shafts drive the connecting rods to do circular motion through the cam, which well realizes the initial The vibrating screen of the screen and the fine screen greatly improves the screening efficiency of the material, so that the whole machine of the vibrating screen has a good stress state and high structural strength, which can greatly save energy consumption.
2.通过设置的滑道,在连杆通过连接块带动筛斗沿滑道往复运动,可有效提升筛斗的振动效率,使得物料的筛分更加高效,提高了筛分的准确性,节省了人力,减轻了劳动力。2. Through the set slideway, the connecting rod drives the screen bucket to reciprocate along the slideway through the connecting block, which can effectively improve the vibration efficiency of the screen bucket, make the screening of materials more efficient, improve the accuracy of screening, and save money. manpower, lightening the labor force.
3.通过设置的减振组件,在滑筒沿滑道内部经连杆作用往复运动时,顶柱顶持在箱体两侧的内壁上,而顶柱经第一弹簧和第二弹簧的作用,可提升筛斗的振动效果,从而大大提升了筛斗的筛分效率,结构简单,操作方便,实用性强。3. Through the set vibration damping components, when the sliding cylinder reciprocates along the inside of the slideway through the action of the connecting rod, the top column is supported on the inner walls on both sides of the box body, and the top column is acted by the first spring and the second spring. , which can improve the vibration effect of the screen bucket, thereby greatly improving the screening efficiency of the screen bucket, with simple structure, convenient operation and strong practicability.
附图说明Description of drawings
图1为本实用新型提出的一种筛分效率高的振动筛的结构示意图;Fig. 1 is the structural representation of a kind of vibrating screen with high screening efficiency proposed by the utility model;
图2为本实用新型提出的一种筛分效率高的振动筛的筛斗结构示意图;Fig. 2 is the sieve bucket structure schematic diagram of a kind of vibrating screen with high screening efficiency proposed by the utility model;
图3为本实用新型提出的一种筛分效率高的振动筛的减振组件结构示意图。FIG. 3 is a schematic structural diagram of a vibration damping assembly of a vibrating screen with high screening efficiency proposed by the utility model.
图中:1箱体、2进料斗、3出料口、4导流板、5初筛网、6精筛网、7矩形槽、8支撑架、9轴杆、10凸轮、11连杆、12底座、13电机、14主动轮、15第一同步带、16从动轮、17第二同步带、18筛斗、19连接块、20耳板、21减振组件、22滑道、23滑筒、24第一弹簧、25顶柱、26第二弹簧。In the picture: 1 box, 2 feed hopper, 3 discharge port, 4 deflector, 5 primary screen, 6 fine screen, 7 rectangular groove, 8 support frame, 9 shaft rod, 10 cam, 11 connecting rod , 12 bases, 13 motors, 14 driving wheels, 15 first timing belts, 16 driven wheels, 17 second timing belts, 18 screen buckets, 19 connecting blocks, 20 lugs, 21 damping components, 22 slideways, 23 slides Cylinder, 24 first spring, 25 top post, 26 second spring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请同时参见图1至图3,一种筛分效率高的振动筛,包括箱体1,箱体1的一侧外壁上开设有呈上下结构分布的矩形槽7,且箱体1靠近矩形槽7外壁的中心处焊接有支撑架8,支撑架8的底部焊接有底座12,且底座12远离支撑架8的顶部外壁上通过螺栓固定安装有电机13,电机13的输出端键连接有主动轮14,且支撑架8靠近矩形槽7的内壁上设置有呈上下结构分布的轴杆9,轴杆9通过轴承与支撑架8之间呈转动连接,且轴杆9的两端键连接有凸轮10,凸轮10远离轴杆9的一侧外壁上设置有连杆11,电机13工作时,主动轮14通过第一同步带15带动从动轮16转动,从而实现轴杆9之间通过第二同步带17的同步转动,而轴杆9通过凸轮10带动连杆11做圆周运动,连杆11通过连接块19带动筛斗18沿滑道22往复运动,很好的实现了初筛网5和精筛网6的振动分筛,从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。Please refer to Fig. 1 to Fig. 3 at the same time, a vibrating screen with high screening efficiency includes a box body 1. One side outer wall of the box body 1 is provided with a
从上述描述可知,本实用新型具有以下有益效果:电机13工作时,主动轮14通过第一同步带15带动从动轮16转动,从而实现轴杆9之间通过第二同步带17的同步转动,而轴杆9通过凸轮10带动连杆11做圆周运动,很好的实现了初筛网5和精筛网6的振动分筛,从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。As can be seen from the above description, the present invention has the following beneficial effects: when the
进一步的,轴杆9位于支撑架8内部的外壁上键连接有呈L型结构分布的三个从动轮16,且三个从动轮16互相垂直两个的外壁上套接有第二同步带17,三个从动轮16靠近主动轮14的一个与主动轮14的外壁上套接有第一同步带15,主动轮14同步第一同步带15带动其中一个从动轮16转动时,使得轴杆9很好的实现了转动,很好的实现了振动筛的单头传动,避免了使用过多振动电机所带来的能源消耗。Further, the outer wall of the
进一步的,箱体1顶部外壁的轴心处焊接有进料斗2,且箱体1正面外壁上开设有呈上下结构分布的出料口3,箱体1靠近出料口3的外壁上焊接有导流板4,且出料口3的内部分别设置有初筛网5和精筛网6,初筛网5和精筛网6可对物料更加精确化的筛分,从而提升物料筛分过后的品质,提升物料的市场竞争力。Further, a
进一步的,初筛网5和精筛网6包括筛斗18,筛斗18两侧外壁的底部焊接有耳板20,且筛斗18一侧的耳板20顶部焊接有连接块19,连接块19通过轴套与连杆11之间呈活动连接,且筛斗18靠近连接块19底部外壁的两侧均焊接有减振组件21,减振组件21的外部套接有滑道22,且滑道22与箱体1之间呈固定连接,在连杆11通过连接块19带动筛斗18沿滑道22往复运动,可有效提升筛斗18的振动效率,使得物料的筛分更加高效,提高了筛分的准确性,节省了人力,减轻了劳动力。Further, the
进一步的,减振组件21包括滑筒23,滑筒23的内部设置有第一弹簧24,且第一弹簧24的两端均贴合有顶柱25,顶柱25通过第一弹簧24活动连接在滑筒23的内部,且顶柱25的内部上套接有第二弹簧26,减振组件21的设置,在滑筒23沿滑道22内部经连杆11作用往复运动时,顶柱25顶持在箱体1两侧的内壁上,而顶柱25经第一弹簧24和第二弹簧26的作用,很好的实现了初筛网5和精筛网6的振动分筛,有利于物料的筛分更加精确化。Further, the damping
采用上述连杆11通过连接块19带动筛斗18沿滑道22往复运动,在滑筒23沿滑道22内部经连杆11作用往复运动时,顶柱25顶持在箱体1两侧的内壁上,而顶柱25经第一弹簧24和第二弹簧26的作用,很好的实现了初筛网5和精筛网6的振动分筛,有利于物料的筛分更加精确化,节省了人力,减轻了劳动力,结构简单,操作方便,实用性强。The above-mentioned connecting
以下再列举出几个优选实施例或应用实施例,以帮助本领域技术人员更好的理解本实用新型的技术内容以及本实用新型相对于现有技术所做出的技术贡献:List several preferred embodiments or application examples below, to help those skilled in the art to better understand the technical content of the present utility model and the technical contribution made by the present utility model relative to the prior art:
实施例1Example 1
一种筛分效率高的振动筛,包括箱体1,箱体1的一侧外壁上开设有呈上下结构分布的矩形槽7,且箱体1靠近矩形槽7外壁的中心处焊接有支撑架8,支撑架8的底部焊接有底座12,且底座12远离支撑架8的顶部外壁上通过螺栓固定安装有电机13,电机13的输出端键连接有主动轮14,且支撑架8靠近矩形槽7的内壁上设置有呈上下结构分布的轴杆9,轴杆9通过轴承与支撑架8之间呈转动连接,且轴杆9的两端键连接有凸轮10,凸轮10远离轴杆9的一侧外壁上设置有连杆11,电机13工作时,主动轮14通过第一同步带15带动从动轮16转动,从而实现轴杆9之间通过第二同步带17的同步转动,而轴杆9通过凸轮10带动连杆11做圆周运动,连杆11通过连接块19带动筛斗18沿滑道22往复运动,很好的实现了初筛网5和精筛网6的振动分筛,从而很好的提升了物料的筛分效率,使振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。A vibrating screen with high screening efficiency includes a box body 1, one side outer wall of the box body 1 is provided with a
其中,轴杆9位于支撑架8内部的外壁上键连接有呈L型结构分布的三个从动轮16,且三个从动轮16互相垂直两个的外壁上套接有第二同步带17,三个从动轮16靠近主动轮14的一个与主动轮14的外壁上套接有第一同步带15,主动轮14同步第一同步带15带动其中一个从动轮16转动时,使得轴杆9很好的实现了转动,很好的实现了振动筛的单头传动,避免了使用过多振动电机所带来的能源消耗;箱体1顶部外壁的轴心处焊接有进料斗2,且箱体1正面外壁上开设有呈上下结构分布的出料口3,箱体1靠近出料口3的外壁上焊接有导流板4,且出料口3的内部分别设置有初筛网5和精筛网6,初筛网5和精筛网6可对物料更加精确化的筛分,从而提升物料筛分过后的品质,提升物料的市场竞争力;初筛网5和精筛网6包括筛斗18,筛斗18两侧外壁的底部焊接有耳板20,且筛斗18一侧的耳板20顶部焊接有连接块19,连接块19通过轴套与连杆11之间呈活动连接,且筛斗18靠近连接块19底部外壁的两侧均焊接有减振组件21,减振组件21的外部套接有滑道22,且滑道22与箱体1之间呈固定连接,在连杆11通过连接块19带动筛斗18沿滑道22往复运动,可有效提升筛斗18的振动效率,使得物料的筛分更加高效,提高了筛分的准确性,节省了人力,减轻了劳动力;减振组件21包括滑筒23,滑筒23的内部设置有第一弹簧24,且第一弹簧24的两端均贴合有顶柱25,顶柱25通过第一弹簧24活动连接在滑筒23的内部,且顶柱25的内部上套接有第二弹簧26,减振组件21的设置,在滑筒23沿滑道22内部经连杆11作用往复运动时,顶柱25顶持在箱体1两侧的内壁上,而顶柱25经第一弹簧24和第二弹簧26的作用,很好的实现了初筛网5和精筛网6的振动分筛,有利于物料的筛分更加精确化。Wherein, the outer wall of the
工作原理:该筛分效率高的振动筛使用时,操作者首先将需要进行筛分的物料通过进料斗2加入至箱体1的内部,电机13工作时,主动轮14通过第一同步带15带动从动轮16转动,从而实现轴杆9之间通过第二同步带17的同步转动,而轴杆9通过凸轮10带动连杆11做圆周运动,连杆11通过连接块19带动筛斗18沿滑道22往复运动,在滑筒23沿滑道22内部经连杆11作用往复运动时,顶柱25顶持在箱体1两侧的内壁上,而顶柱25经第一弹簧24和第二弹簧26的作用,很好的实现了初筛网5和精筛网6的振动分筛,有利于物料的筛分更加精确化,从而提升了筛分过后物料的品质,使得物料的筛分效率得到了大大的提升,振动筛的整机具有受力状态良好、结构强度高,能够大幅度地节省能源消耗。Working principle: When the vibrating screen with high screening efficiency is used, the operator first adds the material to be screened to the inside of the box 1 through the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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