CN211274153U - A boiler flue gas dewhitening device - Google Patents
A boiler flue gas dewhitening device Download PDFInfo
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- CN211274153U CN211274153U CN201922121061.4U CN201922121061U CN211274153U CN 211274153 U CN211274153 U CN 211274153U CN 201922121061 U CN201922121061 U CN 201922121061U CN 211274153 U CN211274153 U CN 211274153U
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 239000003546 flue gas Substances 0.000 title claims abstract description 75
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 21
- 230000023556 desulfurization Effects 0.000 claims abstract description 21
- 239000000779 smoke Substances 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 238000005516 engineering process Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 229920006395 saturated elastomer Polymers 0.000 abstract description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 6
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 6
- 239000002918 waste heat Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000009388 chemical precipitation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chimneys And Flues (AREA)
- Treating Waste Gases (AREA)
Abstract
本实用新型涉及一种锅炉烟气脱白装置,包括脱硫湿电设备和尾部烟囱以及两者之间设有烟气脱白装置,烟气脱白装置设有的换热器上部通过烟气管道连接脱硫湿电设备,换热器一侧连接有冷却风机,换热器靠近尾部烟囱一侧设有冷却风出口,冷却风出口通过冷却风出风管连接尾部烟囱,冷却风出风管下方设有再加热器,再加热器的一侧通过管道连通换热器下部的管道,用于排出湿含量低的烟气,再加热器靠近尾部烟囱一侧设有热风出口,热风出口通过热风出风管连接尾部烟囱;本实用新型设计的烟气脱白装置先冷凝再加热,使烟气远离饱和状态,含湿量降低后的烟气经烟气再热器后升温引入烟囱末端与降温脱水后的烟气相混合,排烟过程就看不到白烟。
The utility model relates to a boiler flue gas dewhitening device, which comprises a desulfurization wet electric device and a tail chimney, and a flue gas dewhitening device is arranged between them. The upper part of the heat exchanger provided in the flue gas dewhitening device passes through a flue gas pipeline Connect the desulfurization wet-electric equipment, the side of the heat exchanger is connected with a cooling fan, and the side of the heat exchanger near the rear chimney is provided with a cooling air outlet. There is a re-heater, one side of the re-heater is connected to the pipeline at the lower part of the heat exchanger through a pipeline, which is used to discharge the flue gas with low moisture content. The pipe is connected to the tail chimney; the flue gas dewhitening device designed by the utility model is condensed and then heated to keep the flue gas away from the saturated state. The flue gas phase is mixed, and no white smoke can be seen during the exhaust process.
Description
技术领域technical field
本实用新型涉及烟气处理技术领域,具体涉及一种锅炉烟气脱白装置。The utility model relates to the technical field of flue gas treatment, in particular to a boiler flue gas dewhitening device.
背景技术Background technique
由于锅炉烟气中含有大量的水蒸气,当锅炉的热烟气排到大气中遇到环境冷空气时,会发生热交换;当烟气温度降低到饱和温度时,烟气中的水蒸气就开始凝结成微小的水珠,随着烟气温度的进一步降低,更多的水蒸气会凝结成大量的微小水珠,肉眼看上去就是冒白烟。为了消除“白烟”现象、降低烟囱内凝结的可能性,并提高烟气抬升高度加强烟气扩散,在尾部烟囱前、脱硫湿式静电装置后,加装烟气脱白装置,使排烟湿度降低,使排烟温度高于该湿度下的饱和温度,从而消除视觉白烟,同时在烟气冷凝的过程中,进一步降低烟气中的有害物质(SO2、粉尘等)。Since the boiler flue gas contains a large amount of water vapor, when the hot flue gas of the boiler is discharged into the atmosphere and encounters the ambient cold air, heat exchange will occur; when the flue gas temperature drops to the saturation temperature, the water vapor in the flue gas will It begins to condense into tiny water droplets. As the temperature of the flue gas decreases further, more water vapor will condense into a large number of tiny water droplets, which looks like white smoke to the naked eye. In order to eliminate the phenomenon of "white smoke", reduce the possibility of condensation in the chimney, and increase the elevation of the flue gas to enhance the diffusion of the flue gas, a flue gas dewhitening device is installed in front of the tail chimney and after the desulfurization wet electrostatic device to make the exhaust humidity. The temperature of the exhaust gas is lowered to make the exhaust gas temperature higher than the saturation temperature under the humidity, thereby eliminating the visual white smoke, and at the same time, during the condensation process of the flue gas, the harmful substances (SO2, dust, etc.) in the flue gas are further reduced.
实用新型内容Utility model content
本实用新型是为解决现有技术中的问题而提出的,其目的在于,提供一种锅炉烟气脱白装置,实现了操作简便,清洗耗时短,节能减排。The utility model is proposed to solve the problems in the prior art, and its purpose is to provide a boiler flue gas dewhitening device, which realizes simple operation, short cleaning time, energy saving and emission reduction.
一种锅炉烟气脱白装置,包括脱硫湿电设备和尾部烟囱,脱硫湿电设备和尾部烟囱之间设有烟气脱白装置,所述烟气脱白装置设有的换热器上部通过烟气管道连接脱硫湿电设备,所述换热器一侧连接有冷却风机,所述换热器靠近尾部烟囱一侧设有冷却风出口,所述冷却风出口通过冷却风出风管连接尾部烟囱,所述换热器底部的管道上设有用于排出冷凝水的排水口,所述排水口连接有外部的冷凝水收集系统,所述冷却风出风管下方设有再加热器,所述再加热器的一侧通过管道连通所述换热器下部的管道,用于排出湿含量低的烟气,所述再加热器靠近尾部烟囱一侧设有热风出口,所述热风出口通过热风出风管连接尾部烟囱。A boiler flue gas dewhitening device includes desulfurization wet electric equipment and a tail chimney, a flue gas dewhitening device is arranged between the desulfurization wet electric equipment and the tail chimney, and the upper part of the heat exchanger provided in the flue gas dewhitening device passes through the upper part of the heat exchanger. The flue gas pipeline is connected to the desulfurization wet electric equipment, the cooling fan is connected to one side of the heat exchanger, the cooling air outlet is provided on the side of the heat exchanger close to the tail chimney, and the cooling air outlet is connected to the tail through the cooling air outlet pipe The chimney, the pipe at the bottom of the heat exchanger is provided with a water outlet for discharging condensed water, the water outlet is connected with an external condensed water collection system, a reheater is arranged below the cooling air outlet pipe, the One side of the reheater is connected to the pipeline at the lower part of the heat exchanger through a pipeline, which is used to discharge the flue gas with low moisture content. The reheater is provided with a hot air outlet on the side close to the chimney at the rear, and the hot air outlet exits through the hot air. The air duct is connected to the rear chimney.
优选的是,所述换热器采用板式换热器,且采用全焊接技术构造。Preferably, the heat exchanger adopts a plate heat exchanger, and is constructed using an all-welding technology.
优选的是,所述换热器外部设有的管道呈锥台型,且管道的上部连接烟气管道。Preferably, the pipe provided outside the heat exchanger is in the shape of a frustum, and the upper part of the pipe is connected to the flue gas pipe.
优选的是,所述换热器外部的管道的底部为向排水口方向倾斜,用于冷凝水快速完全的进入冷凝水收集系统。Preferably, the bottom of the pipe outside the heat exchanger is inclined toward the drain port, so that the condensed water can quickly and completely enter the condensed water collection system.
优选的是,所述脱硫湿电设备内部设有多个用于加湿的喷淋装置。Preferably, a plurality of spray devices for humidification are provided inside the desulfurization wet electric equipment.
优选的是,所述脱硫湿电设备底部设有用于烟气进入的进烟口。Preferably, the bottom of the desulfurization wet electric equipment is provided with a flue gas inlet for entering the flue gas.
优选的是,所述尾部烟囱包括外部的混合尾气外烟囱和内部的尾气内烟囱,尾气内烟囱位于混合尾气外烟囱的内部,且尾气内烟囱的高度和直径均小于混合尾气外烟囱。Preferably, the tail chimney includes an external mixed tail gas outer chimney and an internal tail gas inner chimney, the tail gas inner chimney is located inside the mixed tail gas outer chimney, and the height and diameter of the tail gas inner chimney are smaller than the mixed tail gas outer chimney.
优选的是,所述冷却风出风管连通混合尾气外烟囱,热风出风管连通尾气内烟囱。Preferably, the cooling air outlet duct is connected to the outer chimney of the mixed exhaust gas, and the hot air outlet duct is connected to the inner chimney of the exhaust gas.
本实用新型的锅炉烟气脱白装置,该装置先冷凝再加热,先冷凝一部分烟气中的水蒸气,目的是降低烟气的饱和温度,再稍微加热一下烟气,使烟气远离饱和状态,含湿量降低后的烟气经烟气再热器后升温引入烟囱末端与降温脱水后的烟气相混合,排烟过程就看不到白烟,结构简单、易于实现;设计的板式换热器换热效果更好,板式换热器的板与板之间的空隙相对较大,大大降低了堵塞机率,也方便后期清洗;设计的冷凝水收集系统实现预热回用,废物利用,节能减排;并且能有效去除烟去中的二氧化硫、氮氧化物、悬浮颗粒物等有物质。In the boiler flue gas dewhitening device of the utility model, the device first condenses and then heats up, first condenses a part of the water vapor in the flue gas, the purpose is to reduce the saturation temperature of the flue gas, and then slightly heat the flue gas to keep the flue gas away from the saturated state , the flue gas with reduced moisture content is heated through the flue gas reheater and introduced into the end of the chimney to mix with the flue gas after cooling and dehydration. No white smoke can be seen during the exhaust process, and the structure is simple and easy to implement; The heat exchange effect of the heat exchanger is better, and the gap between the plates of the plate heat exchanger is relatively large, which greatly reduces the probability of blockage and facilitates later cleaning; the designed condensate water collection system realizes preheating and recycling, waste utilization, Energy saving and emission reduction; and can effectively remove sulfur dioxide, nitrogen oxides, suspended particulate matter and other substances in the smoke.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
附图标记说明Description of reference numerals
1-脱硫湿电设备;2-烟气管道;3-喷淋设备;4-冷却风机;5-换热器;6-冷却风出风管;7-冷凝水收集系统;8-再加热器;9-热风出风管;10-尾气内烟囱;11-混合尾气外烟囱。1- Desulfurization wet electric equipment; 2- Flue gas pipeline; 3- Spray equipment; 4- Cooling fan; 5- Heat exchanger; 6- Cooling air outlet pipe; 7- Condensate collection system; 8- Reheater ; 9- hot air outlet pipe; 10- tail gas inner chimney; 11- mixed tail gas outer chimney.
具体实施方式Detailed ways
以下将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型的实施方式,参见图1,一种锅炉烟气脱白装置,包括脱硫湿电设备1和尾部烟囱,脱硫湿电设备1和尾部烟囱之间设有烟气脱白装置,烟气脱白装置设有的换热器5上部通过烟气管道2连接脱硫湿电设备1,换热器5一侧连接有冷却风机4,换热器5靠近尾部烟囱一侧设有冷却风出口,冷却风出口通过冷却风出风管6连接尾部烟囱,用于排出降温脱水后的烟气,换热器5底部的管道上设有用于排出冷凝水的排水口,排水口连接有外部的冷凝水收集系统7,冷却风出风管6下方设有再加热器8,再加热器8的一侧通过管道连通换热器5下部的管道,用于排出湿含量低的烟气,再加热器8靠近尾部烟囱一侧设有热风出口,热风出口通过热风出风管9连接尾部烟囱。The embodiment of the present utility model, referring to FIG. 1, a boiler flue gas dewhitening device, including desulfurization wet electric equipment 1 and a tail chimney, a flue gas dewhitening device is arranged between the desulfurization wet electric equipment 1 and the tail chimney, and the flue gas The upper part of the
尾部烟囱包括外部的混合尾气外烟囱11和内部的尾气内烟囱10,尾气内烟囱10位于混合尾气外烟囱11的内部,且尾气内烟囱10的高度和直径均小于混合尾气外烟囱11;冷却风出风管6连通混合尾气外烟囱11,热风出风管9连通尾气内烟囱10,用于含湿量降低后的烟气经烟气再热器后升温引入烟囱末端与降温脱水后的烟气相混合。The rear chimney includes an outer mixed
换热器采用板式换热器,且采用全焊接技术构造;换热器外部设有的管道呈锥台型,且管道的上部连接烟气管道;换热器外部的管道的底部为向排水口方向倾斜,用于冷凝水快速完全的进入冷凝水收集系统。脱硫湿电设备内部设有多个用于加湿的喷淋装置,脱硫湿电设备底部设有用于烟气进入的进烟口。The heat exchanger adopts a plate heat exchanger and is constructed by all-welding technology; the pipes provided outside the heat exchanger are truncated cones, and the upper part of the pipes is connected to the flue gas pipe; the bottom of the pipes outside the heat exchanger is a drain port The direction is inclined to allow the condensate to enter the condensate collection system quickly and completely. The desulfurization wet electric equipment is equipped with a plurality of spray devices for humidification, and the bottom of the desulfurization wet electric equipment is provided with a flue gas inlet.
在湿电、脱硫的基础上采用降温冷凝的方法,即烟气在换热器内经过冷却风机冷凝,一部风成为冷凝水通过下方的排水口进入冷凝水收集系统、一部分被冷凝后的降温脱水后的烟气通过冷却风出风管6进入混合尾气外烟囱11、还有一部分经过再加热器8将含湿量降低后的烟气升温引入尾气内烟囱10。降低烟气温度的同时使饱和烟气中水蒸气冷凝,凝结出大量的水分,然后采用物理化学沉淀工艺进行处理,将冷凝水进行加碱(氢氧化钠或氢氧化钙)中和后,同步进行沉降,即可排入脱硫水箱循环再利用。含湿量降低后的烟气经烟气再热器后升温引入烟囱末端与降温脱水后的烟气相混合,这样就使混合后的烟气湿含率和相对湿度大大降低,从而降低了排空烟气的露点温度,使排空烟气在排出后很短时间内达不到露点温度,尾气水份不会凝结成水雾,进而达到消减白烟的目的。On the basis of wet power and desulfurization, the method of cooling and condensation is adopted, that is, the flue gas is condensed by the cooling fan in the heat exchanger, and one part of the wind becomes condensed water and enters the condensed water collection system through the drainage port below, and part of it is condensed to cool down. The dehydrated flue gas enters the mixed exhaust gas
采用本实用新型的装置实现板式换热器采用全焊接技术构造,其结构特殊,换热效果与传统的板式换热器相比提高越30%;不易堵塞,方便清洗:该设备板与板之间的空隙相对较大,大大降低了堵塞机率,也方便后期清洗;耐腐蚀性强:针对特殊介质,采用耐腐蚀材料,可耐稀硫酸、HCL气体等,有效解决腐蚀问题;实现余热回用:实现余热回用,根据不同的工况,不同的温度,进行余热利用设计,根据计算,余热利用后每年节省燃料费用,降低投资成本;烟气中其他物质去除率高:经检测烟气通过该脱白装置后,二氧化硫、氮氧化物、悬浮颗粒物都有一定程度的降低,平均去除率在50%以上。The device of the utility model realizes that the plate heat exchanger adopts the all-welding technology structure, and its structure is special, and the heat exchange effect is improved by more than 30% compared with the traditional plate heat exchanger; The gap between them is relatively large, which greatly reduces the probability of blockage and facilitates later cleaning; strong corrosion resistance: for special media, corrosion-resistant materials are used, which are resistant to dilute sulfuric acid, HCL gas, etc., effectively solving corrosion problems; realizing waste heat reuse : Realize waste heat reuse, and design waste heat utilization according to different working conditions and different temperatures. According to calculations, after waste heat is used, fuel costs are saved every year and investment costs are reduced; the removal rate of other substances in flue gas is high: after testing, the flue gas passes through After the whitening device, sulfur dioxide, nitrogen oxides and suspended particulate matter are reduced to a certain extent, and the average removal rate is above 50%.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112665402A (en) * | 2020-12-08 | 2021-04-16 | 四川省达州钢铁集团有限责任公司 | Desulfurization white smoke treatment system and treatment method thereof |
| CN112827329A (en) * | 2021-02-07 | 2021-05-25 | 丁克敬 | White smoke treatment device |
| CN114777147A (en) * | 2022-03-28 | 2022-07-22 | 中国恩菲工程技术有限公司 | Smoke whitening method and device |
| CN117771900A (en) * | 2024-02-01 | 2024-03-29 | 绍兴恒辉节能科技有限公司 | Industrial waste gas tail end whitening equipment and waste gas treatment process |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112665402A (en) * | 2020-12-08 | 2021-04-16 | 四川省达州钢铁集团有限责任公司 | Desulfurization white smoke treatment system and treatment method thereof |
| CN112665402B (en) * | 2020-12-08 | 2023-12-26 | 四川省达州钢铁集团有限责任公司 | Desulfurization white smoke treatment system and treatment method thereof |
| CN112827329A (en) * | 2021-02-07 | 2021-05-25 | 丁克敬 | White smoke treatment device |
| CN114777147A (en) * | 2022-03-28 | 2022-07-22 | 中国恩菲工程技术有限公司 | Smoke whitening method and device |
| CN117771900A (en) * | 2024-02-01 | 2024-03-29 | 绍兴恒辉节能科技有限公司 | Industrial waste gas tail end whitening equipment and waste gas treatment process |
| CN117771900B (en) * | 2024-02-01 | 2024-06-07 | 绍兴恒辉节能科技有限公司 | Industrial waste gas tail end whitening equipment and waste gas treatment process |
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