CN211268619U - Vertical roller press for tobacco - Google Patents
Vertical roller press for tobacco Download PDFInfo
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- CN211268619U CN211268619U CN201922091866.9U CN201922091866U CN211268619U CN 211268619 U CN211268619 U CN 211268619U CN 201922091866 U CN201922091866 U CN 201922091866U CN 211268619 U CN211268619 U CN 211268619U
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Abstract
The utility model discloses a tobacco vertical roller press, which comprises a base, a side support plate, a roller pressing mechanism, a transmission mechanism and a motor; the side support plates are connected to the left side and the right side of the upper surface of the base; the compression roller mechanism is connected with the side supporting plate; the transmission mechanism is arranged on the outer side surface of the side supporting plate and is connected and matched with the compression roller mechanism; the motor is arranged on one side of the base and is connected with the transmission mechanism. The device uses servo electric cylinder to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, solved the prior art and need artifical spacing of adjusting, lead to the lower problem of tobacco sheet quality, have cohesion between the reinforcing material, improve the grammes per square metre, thin slice finished product integrality is high, has very strong resistant characteristics of processing nature.
Description
Technical Field
The utility model belongs to the field of tobacco processing equipment, in particular to tobacco vertical roller press.
Background
In the tobacco production and processing, the tobacco sheet production process by the rolling method is mature, but the problems of poor sheet forming integrity, insufficient sheet product strength, low production efficiency and the like exist in the traditional rolling method process, wherein the tobacco sheet forming technology is the most important and difficult process. The traditional sheet forming has the technical problems of poor uniformity, insufficient binding force between materials, low gram weight, poor integrity and the like, and the technical problem is great to the production of novel tobacco shreds, so that the quality of novel tobacco products is seriously influenced, the precedent of a system for researching a vertical rolling method for preparing the tobacco products by a rolling method is not existed at present, the traditional rolling method generally adopts horizontal rolling, manual adjustment operation is carried out, so that the quality of the tobacco sheets is low, the strength of the sheets is not enough and the like, and the development speed of the internal novel tobacco industry is hindered to a certain degree. In order to solve the problem, the invention provides a novel tobacco vertical roller press. This device is through optimizing and upgrading on traditional roll-in device, new equipment still contains a neotype intelligent compression roller clearance adjusting device, adjust through automated control and replaced manual operation, it is more meticulous to tobacco sheet processing, the fashioned homogeneity of thin slice has further been improved, the cohesion between the reinforcing material, improve gram weight, guarantee that the thin slice finished product integrality is high and have very strong resistance to processing, special thin slice production stability of tobacco and product quality stability have been improved to a great extent, the fashioned quality of thin slice preparation and efficiency have been guaranteed.
Disclosure of Invention
The utility model aims to solve the technical problem that a tobacco vertical roller press is provided, the device uses servo electric cylinder to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, solved original technique and needed artifical spacing, lead to the lower problem of tobacco sheet quality, have reinforcing material cohesion within a definite time, improve the gram weight, thin slice finished product integrality is high, has very strong resistant characteristics of processing nature.
In order to realize the above design, the utility model adopts the following technical scheme: a tobacco vertical roller press comprises a base, a side supporting plate, a press roller mechanism, a transmission mechanism and a motor; the side support plates are connected to the left side and the right side of the upper surface of the base; the compression roller mechanism is connected with the side supporting plate; the transmission mechanism is arranged on the outer side surface of the side supporting plate and is connected and matched with the compression roller mechanism; the motor is arranged on one side of the base and is connected with the transmission mechanism.
The base surface is provided with a waist-shaped hole, and the waist-shaped hole is connected with an external processing device through a bolt.
The lower half part of the side branch plate is provided with a groove of an n-shaped structure, and sliding grooves are formed in two sides of the inner wall of the groove.
The compression roller mechanism comprises an upper compression roller and a lower compression roller which are vertically arranged from top to bottom; the upper compression roller and the lower compression roller are parallel to each other, and both ends of the upper compression roller and the lower compression roller are connected with the side supporting plate through bearings.
The bearing at the left end and the right end of the lower pressing roller is connected with a sliding plate, and the sliding plate slides in a matched manner with a sliding groove in a groove at the lower half part of the side supporting plate.
And a servo electric cylinder is further arranged on the other side of the base, and an output rod of the servo electric cylinder is connected with the sliding plate and moves in the vertical direction.
The transmission mechanism comprises a first gear and a second gear which are meshed with each other; the first gear is connected to one side of the side supporting plate and is coaxially connected with one end of the upper press roll; the second gear is connected to the outer side of the sliding plate on one side of the side support plate and penetrates through the sliding plate to be coaxially connected with one end of the lower pressing roller.
The transmission mechanism further comprises a driving wheel and a belt; the driving wheel is coaxially connected to the outer side of the second gear and is matched with a rotating wheel at the output end of the motor through a belt.
The inner side of the side supporting plate is connected with a scraper; the scraper is arranged at the rear side of the transmission direction of the compression roller mechanism and is matched with the compression roller mechanism; the two ends of the scraper are connected with the inner surfaces of the side supporting plates at the two sides.
The scraper comprises an upper cutting edge, a lower cutting edge and a slotted hole in the middle; the upper cutting edge is matched with the upper compression roller, and the lower cutting edge is matched with the lower compression roller; the pressed tobacco passes through the slotted hole.
A tobacco vertical roller press comprises a base, a side supporting plate, a press roller mechanism, a transmission mechanism and a motor; the side support plates are connected to the left side and the right side of the upper surface of the base; the compression roller mechanism is connected with the side supporting plate; the transmission mechanism is arranged on the outer side surface of the side supporting plate and is connected and matched with the compression roller mechanism; the motor is arranged on one side of the base and is connected with the transmission mechanism. The device uses servo electric cylinder to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, the cohesion between the reinforcing material improves the grammes per square metre, and thin slice finished product integrality is high, has very strong resistant processing nature.
In the preferred scheme, a waist-shaped hole is formed in the surface of the base and is connected with external processing equipment through a bolt. Simple structure, during the use, waist type hole can be convenient for the device and the outside production facility of multiple different models be connected the cooperation, has improved the suitability of device.
In the preferred scheme, the lower half part of the side supporting plate is provided with a groove with an n-shaped structure, and sliding grooves are formed in two sides of the inner wall of the groove. Simple structure, during the use, the spout is used for the lift of compression roller down, can further accomplish the interval adjustment between compression roller mechanism.
In a preferred scheme, the compression roller mechanism comprises an upper compression roller and a lower compression roller which are vertically arranged from top to bottom; the upper compression roller and the lower compression roller are parallel to each other, and both ends of the upper compression roller and the lower compression roller are connected with the side supporting plate through bearings. Simple structure, during the use, the tobacco material is sent to between the upper and lower compression roller through transport mechanism, and the suppression is into the sheet structure, easy operation.
In the preferred scheme, both ends bearing connection has the slide about the lower compression roller, and the slide cooperates the slip in with collateral branch board the latter half recess. Simple structure, during the use, the slide spout is mutually supported, makes down the compression roller can follow the spout and be the linear motion of vertical direction to adjust compression roller mechanism's interval, improved the suitability of device.
In the preferred scheme, a servo electric cylinder is further arranged on the other side of the base, and an output rod of the servo electric cylinder is connected with the sliding plate and moves in the vertical direction. The structure is simple, and when the servo electric cylinder is used, the QDA-80 model with strong force is selected; the servo electric cylinder can be matched with a control system to carry out automatic operation, the manual disassembly of the compression roller for adjusting the distance is avoided, the working efficiency is greatly improved, and the labor intensity is reduced.
In a preferred scheme, the transmission mechanism comprises a first gear and a second gear which are meshed with each other; the first gear is connected to one side of the side supporting plate and is coaxially connected with one end of the upper press roll; the second gear is connected to the outer side of the sliding plate on one side of the side support plate and penetrates through the sliding plate to be coaxially connected with one end of the lower pressing roller. Simple structure, during the use, the gear structure can guarantee that compression roller and lower compression roller are opposite direction, and the circular motion that angular velocity is the same has avoided producing sliding friction because of the rotational speed is asynchronous, causes the tobacco piece to pull tearing phenomenon.
In a preferred scheme, the transmission mechanism further comprises a driving wheel and a belt; the driving wheel is coaxially connected to the outer side of the second gear and is matched with a rotating wheel at the output end of the motor through a belt. Simple structure, during the use, drive wheel and belt are used for transmitting power, transmit the power of motor to compression roller mechanism.
In a preferable scheme, a scraper is connected to the inner side of the side supporting plate; the scraper is arranged at the rear side of the transmission direction of the compression roller mechanism and is matched with the compression roller mechanism; the two ends of the scraper are connected with the inner surfaces of the side supporting plates at the two sides. Simple structure, during the use, the scraper is used for striking off the tobacco sheet of adhesion on the compression roller after the roll-in, avoids causing the product quality problem because of the windrow.
In a preferred embodiment, the scraper blade comprises an upper blade edge, a lower blade edge, and a central slot; the upper cutting edge is matched with the upper compression roller, and the lower cutting edge is matched with the lower compression roller; the pressed tobacco passes through the slotted hole. Simple structure, during the use, the slotted hole is used for the tobacco sheet after the roll-in to pass, prevents that the scraper from hindering the material transportation.
A tobacco vertical roller press comprises a base, a side supporting plate, a press roller mechanism, a transmission mechanism and a motor; the side support plates are connected to the left side and the right side of the upper surface of the base; the compression roller mechanism is connected with the side supporting plate; the transmission mechanism is arranged on the outer side surface of the side supporting plate and is connected and matched with the compression roller mechanism; the motor is arranged on one side of the base and is connected with the transmission mechanism. The device uses servo electric cylinder to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, solved the prior art and need artifical spacing of adjusting, lead to the lower problem of tobacco sheet quality, have cohesion between the reinforcing material, improve the grammes per square metre, thin slice finished product integrality is high, has very strong resistant characteristics of processing nature.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the structure of the present invention.
Fig. 3 is a left side view structure diagram of the present invention.
The reference numbers in the figures are: the device comprises a base 1, a kidney-shaped hole 11, a side supporting plate 2, a sliding chute 21, a press roller mechanism 3, an upper press roller 31, a lower press roller 32, a sliding plate 33, a first gear 41, a second gear 42, a driving wheel 43, a belt 44, a motor 5, a rotating wheel 51, a servo electric cylinder 6, an upper blade 71, a lower blade 72 and a slotted hole 73.
Detailed Description
As shown in fig. 1 to 3, a tobacco vertical roller press comprises a base 1, a side support plate 2, a roller mechanism 3, a transmission mechanism and a motor 5; the side support plates 2 are connected to the left side and the right side of the upper surface of the base 1; the compression roller mechanism 3 is connected with the side support plate 2; the transmission mechanism is arranged on the outer side surface of the side supporting plate 2 and is connected and matched with the compression roller mechanism 3; the motor 5 is arranged on one side of the base 1 and is connected with the transmission mechanism. The device uses servo electric cylinder 6 to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, the cohesion between the reinforcing material improves the grammes per square metre, and thin slice finished product integrality is high, has very strong resistant processing nature.
In the preferred scheme, waist type hole 11 has been seted up on base 1 surface, and waist type hole 11 and external processing equipment bolted connection. Simple structure, during the use, waist type hole 11 can be convenient for the device and the outside production facility of multiple different models be connected the cooperation, has improved the suitability of device.
In the preferred scheme, the lower half part of the side support plate 2 is provided with a groove with an n-shaped structure, and two sides of the inner wall of the groove are provided with sliding grooves 21. Simple structure, during the use, spout 21 is used for the lift of lower roll 32, can further accomplish the interval adjustment between compression roller mechanism 3.
In a preferred scheme, the press roller mechanism 3 comprises an upper press roller 31 and a lower press roller 32 which are vertically arranged from top to bottom; the upper press roll 31 and the lower press roll 32 are parallel to each other, and both ends of the upper press roll and the lower press roll are connected with the side support plate 2 through bearings. Simple structure, during the use, the tobacco material is sent to between the upper and lower compression roller 32 through transport mechanism, and the suppression is into the sheet structure, easy operation.
In a preferable scheme, sliding plates 33 are connected to the left end and the right end of the lower pressing roller 32 in a bearing mode, and the sliding plates 33 are matched with the sliding grooves 21 in the grooves of the lower half portions of the side support plates 2 to slide. Simple structure, during the use, slide 33 spout 21 mutually supports, makes the straight-line motion that vertical direction can be done along spout 21 to lower roll 32 to adjust compression roller mechanism 3's interval, improved the suitability of device.
In the preferred scheme, the other side of the base 1 is also provided with a servo electric cylinder 6, and an output rod of the servo electric cylinder 6 is connected with the sliding plate 33 and moves in the vertical direction. The structure is simple, and when the servo electric cylinder 6 is used, the QDA-80 model with strong force is selected; the servo electric cylinder 6 can be matched with a control system to carry out automatic operation, the manual disassembly of the compression roller for adjusting the distance is avoided, the working efficiency is greatly improved, and the labor intensity is reduced.
In a preferred embodiment, the transmission mechanism comprises a first gear 41 and a second gear 42 which are meshed with each other; the first gear 41 is connected to one side of the side support plate 2 and is coaxially connected with one end of the upper pressing roller 31; the second gear 42 is connected to the outside of the slide plate 33 on the side of the side stay 2, and passes through the slide plate 33 to be coaxially connected to one end of the lower press roller 32. Simple structure, during the use, the gear structure can guarantee that compression roller 31 and lower compression roller 32 do opposite direction, and the circular motion that angular velocity is the same, has avoided because of the rotational speed is asynchronous, produces sliding friction, causes the tobacco piece to drag tearing phenomenon.
In a preferred embodiment, the transmission mechanism further comprises a driving wheel 43 and a belt 44; the driving wheel 43 is coaxially connected to the outside of the second gear 42 and is engaged with a rotating wheel 51 at the output end of the motor 5 through a belt 44. The structure is simple, and when the roller mechanism is used, the driving wheel 43 and the belt 44 are used for transmitting power to transmit the power of the motor 5 to the roller mechanism 3.
In a preferable scheme, the inner side of the side supporting plate 2 is connected with a scraper; the scraper is arranged at the rear side of the transmission direction of the compression roller mechanism 3 and is matched with the compression roller mechanism 3; the two ends of the scraper are connected with the inner surfaces of the side supporting plates 2 at the two sides. Simple structure, during the use, the scraper is used for striking off the tobacco sheet of adhesion on the compression roller after the roll-in, avoids causing the product quality problem because of the windrow.
In a preferred embodiment, the scraper blade comprises an upper blade edge 71, a lower blade edge 72, and a central slot 73; the upper blade 71 is matched with the upper press roller 31, and the lower blade 72 is matched with the lower press roller 32; the compressed tobacco is passed through the slot 73. Simple structure, during the use, slotted hole 73 is used for the tobacco sheet after the roll-in to pass, prevents that the scraper from hindering the material transportation.
When the tobacco vertical roller press is installed and used, the side supporting plates 2 are connected to the left side and the right side of the upper surface of the base 1; the compression roller mechanism 3 is connected with the side support plate 2; the transmission mechanism is arranged on the outer side surface of the side supporting plate 2 and is connected and matched with the compression roller mechanism 3; the motor 5 is arranged on one side of the base 1 and is connected with the transmission mechanism. The device uses servo electric cylinder 6 to adjust the compression roller interval through setting up a vertically a pair of compression roller to set up the scraper and strike off the tobacco leaf of adhesion on the compression roller, the cohesion between the reinforcing material improves the grammes per square metre, and thin slice finished product integrality is high, has very strong resistant processing nature.
During the use, waist type hole 11 has been seted up on base 1 surface, waist type hole 11 and external processing equipment bolted connection, and waist type hole 11 can be convenient for the device and the cooperation of being connected of the outside production facility of multiple different models, has improved the suitability of device.
During the use, the recess of n type structure is seted up to collateral branch board 2 lower half, and recess inner wall both sides are provided with spout 21, and spout 21 is used for the lift of lower compression roller 32, can further accomplish the interval adjustment between compression roller mechanism 3.
When in use, the press roller mechanism 3 comprises an upper press roller 31 and a lower press roller 32 which are vertically arranged from top to bottom; go up compression roller 31 and holding down roller 32 and be parallel to each other, both ends all pass through the bearing with collateral branch board 2 and are connected, and the tobacco material is sent to between the compression roller 32 from top to bottom through transport mechanism, and the pressing is into the sheet structure, easy operation.
During the use, both ends bearing connection has slide 33 about lower compression roller 32, and slide 33 and the spout 21 cooperation slip in the recess of side extension board 2 the latter half, and slide 33 spout 21 mutually supports, makes lower compression roller 32 can be along spout 21 straight line motion of vertical direction to adjust compression roller mechanism 3's interval, improved the suitability of device.
When the device is used, the other side of the base 1 is also provided with the servo electric cylinder 6, the output rod of the servo electric cylinder 6 is connected with the sliding plate 33 and moves in the vertical direction, and the servo electric cylinder 6 is of a high-strength QDA-80 model; the servo electric cylinder 6 can be matched with a control system to carry out automatic operation, the manual disassembly of the compression roller for adjusting the distance is avoided, the working efficiency is greatly improved, and the labor intensity is reduced.
In use, the transmission mechanism comprises a first gear 41 and a second gear 42 which are engaged with each other; the first gear 41 is connected to one side of the side support plate 2 and is coaxially connected with one end of the upper pressing roller 31; the second gear 42 is connected to the outer side of the sliding plate 33 on one side of the side support plate 2, penetrates through the sliding plate 33 and is coaxially connected with one end of the lower press roller 32, the gear structure can ensure that the upper press roller 31 and the lower press roller 32 do opposite directions and do circular motion with the same angular velocity, and the phenomenon that the tobacco sheets are pulled and torn due to sliding friction caused by asynchronous rotating speeds is avoided.
When in use, the transmission mechanism further comprises a driving wheel 43 and a belt 44; the driving wheel 43 is coaxially connected to the outer side of the second gear 42 and is engaged with a rotating wheel 51 at the output end of the motor 5 through a belt 44, and the driving wheel 43 and the belt 44 are used for transmitting power to transmit the power of the motor 5 to the press roller mechanism 3.
When in use, the inner side of the side branch plate 2 is connected with a scraper; the scraper is arranged at the rear side of the transmission direction of the compression roller mechanism 3 and is matched with the compression roller mechanism 3; the 2 internal surfaces of collateral branch boards in both sides are connected at the scraper both ends, and the scraper is used for striking off the tobacco sheet of adhesion on the compression roller after to the roll-in, avoids causing the product quality problem because of the windrow.
In use, the scraper comprises an upper blade 71, a lower blade 72, and a middle slot 73; the upper blade 71 is matched with the upper press roller 31, and the lower blade 72 is matched with the lower press roller 32; the pressed tobacco passes through the slot 73, and the slot 73 is used for the rolled tobacco sheets to pass through, so that the scraper is prevented from obstructing material transportation.
The above embodiments are merely preferred technical solutions of the present invention, and should not be considered as limitations of the present invention, and the features in the embodiments and the examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be defined by the claims and the technical solutions described in the claims, including the technical features of the equivalent alternatives as the protection scope. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (10)
1. A tobacco vertical roller press is characterized in that: the device comprises a base (1), a side supporting plate (2), a press roller mechanism (3), a transmission mechanism and a motor (5); the side support plates (2) are connected to the left side and the right side of the upper surface of the base (1); the compression roller mechanism (3) is connected with the side supporting plate (2); the transmission mechanism is arranged on the outer side surface of the side support plate (2) and is connected and matched with the compression roller mechanism; the motor (5) is arranged on one side of the base (1) and is connected with the transmission mechanism.
2. The tobacco vertical roller press of claim 1, wherein: waist-shaped holes (11) are formed in the surface of the base (1), and the waist-shaped holes (11) are connected with external processing equipment through bolts.
3. The tobacco vertical roller press of claim 1, wherein: the lower half part of the side support plate (2) is provided with a groove with an n-shaped structure, and two sides of the inner wall of the groove are provided with sliding grooves (21).
4. The tobacco vertical roller press of claim 1, wherein: the press roll mechanism (3) comprises an upper press roll (31) and a lower press roll (32) which are vertically arranged from top to bottom; the upper pressing roll (31) and the lower pressing roll (32) are parallel to each other, and two ends of the upper pressing roll and the lower pressing roll are connected with the side supporting plate (2) through bearings.
5. The tobacco vertical roller press of claim 4, wherein: both ends bearing is connected with slide (33) about lower roll (32), and slide (33) slide with the spout (21) cooperation in the recess of collateral branch board (2) the latter half.
6. The tobacco vertical roller press of claim 1, wherein: the other side of the base (1) is also provided with a servo electric cylinder (6), and an output rod of the servo electric cylinder (6) is connected with the sliding plate (33) and moves in the vertical direction.
7. The tobacco vertical roller press of claim 1, wherein: the transmission mechanism comprises a first gear (41) and a second gear (42) which are meshed with each other; the first gear (41) is connected to one side of the side support plate (2) and is coaxially connected with one end of the upper pressing roller (31); the second gear (42) is connected to the outer side of the sliding plate (33) on one side of the side support plate (2) and penetrates through the sliding plate (33) to be coaxially connected with one end of the lower pressing roller (32).
8. The tobacco vertical roller press of claim 1, wherein: the transmission mechanism further comprises a driving wheel (43) and a belt (44); the driving wheel (43) is coaxially connected to the outer side of the second gear (42) and is matched with a rotating wheel (51) at the output end of the motor (5) through a belt (44).
9. The tobacco vertical roller press of claim 4, wherein: the inner side of the side support plate (2) is connected with a scraper; the scraper is arranged at the rear side of the transmission direction of the compression roller mechanism (3) and is matched with the compression roller mechanism (3); the two ends of the scraper are connected with the inner surfaces of the side supporting plates (2) at the two sides.
10. The tobacco vertical roller press of claim 9, wherein: the scraper comprises an upper blade (71), a lower blade (72), and a middle slot (73); the upper blade (71) is matched with the upper pressing roller (31), and the lower blade (72) is matched with the lower pressing roller (32); the pressed tobacco passes through the slot (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922091866.9U CN211268619U (en) | 2019-11-28 | 2019-11-28 | Vertical roller press for tobacco |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922091866.9U CN211268619U (en) | 2019-11-28 | 2019-11-28 | Vertical roller press for tobacco |
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| Publication Number | Publication Date |
|---|---|
| CN211268619U true CN211268619U (en) | 2020-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922091866.9U Active CN211268619U (en) | 2019-11-28 | 2019-11-28 | Vertical roller press for tobacco |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112641127A (en) * | 2021-01-18 | 2021-04-13 | 河南中烟工业有限责任公司 | Control method for automatically adjusting thickness of tobacco sheet |
| CN115450194A (en) * | 2022-09-20 | 2022-12-09 | 哈尔滨商业大学 | Wind-proof sand-fixation grass grid laying all-in-one machine |
-
2019
- 2019-11-28 CN CN201922091866.9U patent/CN211268619U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112641127A (en) * | 2021-01-18 | 2021-04-13 | 河南中烟工业有限责任公司 | Control method for automatically adjusting thickness of tobacco sheet |
| CN115450194A (en) * | 2022-09-20 | 2022-12-09 | 哈尔滨商业大学 | Wind-proof sand-fixation grass grid laying all-in-one machine |
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