CN211268581U

CN211268581U - Popped quenching and tempering system of multistage intensification fodder

Info

Publication number: CN211268581U
Application number: CN201921637712.9U
Authority: CN
Inventors: 何祖训; 张亚智; 陈俭
Original assignee: YUNNAN SHENNONG AGRICULTURE INDUSTRY GROUP CO LTD
Current assignee: YUNNAN SHENNONG AGRICULTURE INDUSTRY GROUP CO LTD
Priority date: 2019-09-29
Filing date: 2019-09-29
Publication date: 2020-08-18
Anticipated expiration: 2029-09-29

Abstract

The utility model belongs to the technical field of feed production, concretely relates to popped quenching and tempering system of multistage intensification fodder, including inlet pipe, quenching and tempering device and the popper that connects gradually, quenching and tempering device includes a plurality of unipolar paddle type modulators that connect gradually, connects through the connecting pipe between the feed inlet of the discharge gate of last unipolar paddle type modulator and next unipolar paddle type modulator; each single-shaft paddle type modulator is connected with an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with a steam generator, a plurality of air outlet pipes are communicated with a condenser pipe, and the end part of the condenser pipe extends into a water pool; and simultaneously, the utility model discloses in heat up through the multistage and carry out the quenching and tempering, guarantee the quality of the popped fodder that makes.

Description

Popped quenching and tempering system of multistage intensification fodder

Technical Field

The utility model belongs to the technical field of feed production, concretely relates to improvement on the popped quenching and tempering system of fodder.

Background

The existing common feed in China is mostly prepared from meat, corn or beans and the like in various proportions and has higher protein content. The existing feed granulation mode mainly comprises extrusion granulation and expansion granulation, the feed obtained by extrusion granulation is granulated feed, and the feed obtained by the granulation mode of an expansion machine is expanded feed. The granulated feed is extruded by a die pressing roller of a granulator and is generally cylindrical, and the expanded feed is obtained by instant expansion at high temperature and high pressure and has the advantages of good palatability and high digestibility; the expanded feed is widely used for manufacturing high-grade feed due to good palatability, high digestibility and the like. Expanded feeds are typically produced by an expansion system.

The puffing system is firstly subjected to impurity removal and crushing of raw grains and steam tempering of the tempering device and then enters the puffing machine for puffing, puffed materials enter the cooler, the cooled materials directly enter the finished product bin after being classified, and finally the materials are quantitatively packaged.

The modulator is the main equipment in the process of the modulation technique, and aims to carry out hydrothermal conditioning on materials before granulation or expansion so that the materials fully absorb heat, moisture and liquid and meet the requirements of the granulation or expansion technique. However, the existing tempering feed mostly adopts one-time tempering, and the quality of the expanded feed obtained by the tempering method is poor; and the viscosity of the material formed after the material and steam are quenched and tempered is higher, so that caking is easily formed, the dispersion effect is poorer, and the quality of the product is influenced. Meanwhile, steam exhausted by a modulator in the prior art in the tempering process directly enters the environment, and in the environment of a factory and the like, the steam is in contact with the top of the factory, is cooled to become water and falls onto the ground under the action of gravity, so that the ground environment is wet.

In addition, the pan feeding device of the popped quenching and tempering system of current fodder does not generally have the deironing function, and the puffed fodder of treating of iron content harms the internals of bulking machine easily, and the puffed fodder of iron content is unfavorable to animal's health.

Therefore, the utility model provides a popped quenching and tempering system of multistage intensification fodder.

Disclosure of Invention

The utility model aims at providing a multistage intensification quenching and tempering and the popped fodder of obtaining is of high quality popped quenching and tempering system.

In order to realize the purpose of the utility model, the utility model adopts the technical proposal that:

a multi-section temperature rise feed puffing and conditioning system comprises a feeding pipe, a conditioning device and a puffing device which are sequentially connected, wherein the conditioning device comprises a plurality of single-shaft paddle type modulators which are sequentially connected, and a discharge port of a previous single-shaft paddle type modulator is connected with a feed port of a next single-shaft paddle type modulator through a connecting pipe; every all be connected with intake pipe and outlet duct on the unipolar paddle formula modulator, the intake pipe is connected with steam generator, a plurality of the outlet duct all communicates with the condenser pipe, and the tip of condenser pipe stretches into in the pond.

Preferably, the feeding pipe is arranged at the feeding port of the uppermost single-shaft paddle type modulator, a feeding funnel is fixed at the top of the feeding pipe, rollers are symmetrically arranged on two sides of the discharging end of the feeding funnel, a discharging channel is formed between the two rollers, one end of each roller is rotatably connected with the inner wall of the feeding pipe, and the other end of each roller penetrates through the feeding pipe and is connected with a rotating motor for driving the feeding pipe to rotate; a fixed rod is arranged in the roller along the center of the roller, two ends of the fixed rod are fixedly connected with the inner wall of the feeding pipe, a semicircular magnet is connected onto the fixed rod, the semicircular magnet deflects 10-15 degrees from the vertical center line of the roller along the rotation direction of the roller, and the two semicircular magnets are arranged oppositely; an upward inclined material baffle plate is arranged below the roller, one end of the material baffle plate is fixedly connected with the inner wall of the feeding pipe, the other end of the material baffle plate is suspended in the air, and the end part of the suspended end of the material baffle plate and the vertical central line of the roller are on the same straight line; the inlet pipe wall is equipped with the dodge gate, and the dodge gate sets up in the junction top of striker plate and inlet pipe.

Preferably, two the cylinder below is equipped with first axis of rotation, and the one end and the inlet pipe inner wall of first axis of rotation rotate to be connected, and the other end of first axis of rotation is connected with a driving motor after running through the inlet pipe lateral wall, the even a plurality of blades that are connected with of length direction along first axis of rotation on the first axis of rotation.

Preferably, the lower end of the condensation pipe is S-shaped.

Preferably, a second rotating shaft is arranged in the connecting pipe, the second rotating shaft is perpendicular to the length direction of the single-shaft paddle type modulator, one end of the second rotating shaft is rotatably connected with the inner wall of the connecting pipe, and the other end of the second rotating shaft penetrates through the connecting pipe and then is connected with a second driving motor; the second rotating shaft is connected with a plurality of uniformly arranged spoke plates along the circumferential direction of the second rotating shaft, and the end parts of the spoke plates are connected with crushing hooks.

Preferably, the single-shaft paddle type modulator comprises a third rotating shaft, a plurality of paddles are uniformly arranged on the third rotating shaft along the length direction of the third rotating shaft, and the third rotating shaft is driven by a third driving motor; and a temperature sensor, a humidity sensor and a pressure sensor are arranged in the single-shaft paddle type modulator.

Preferably, the fodder popped quenching and tempering system still includes the controller, is equipped with control button and display screen on the controller, the controller respectively with rotate motor, first driving motor, second driving motor, third driving motor, steam generator, temperature sensor, humidity transducer and pressure sensor electric connection.

The utility model discloses following beneficial effect has:

1. the utility model discloses in, the setting of semi-circular magnet can carry out the deironing to the raw materials in feed process in cylinder and the cylinder, does not contain iron impurity in the raw materials of assurance popped quenching and tempering processing to reduce the influence of iron to equipment, prolong the life of equipment, simultaneously, can also guarantee not to contain iron in the popped fodder that makes, thereby guarantee the health of animal.

2. In the utility model, a plurality of single-shaft paddle type modulators are connected in sequence, which can heat and temper the raw material in a segmented manner, and prevent the quality of the raw material from being influenced by the sudden change of the raw material temperature caused by overhigh temperature rise at one time; therefore, the utility model discloses in, the quality of the popped fodder that makes can be guaranteed in the segmentation intensification.

3. The utility model discloses in, the setting of radiation strip and broken hook can be to carrying out breakage, dispersion through the raw materials of quenching and tempering, avoids raw materials viscosity too big and caking, guarantees the dispersion effect of raw materials to guarantee the quality of the popped fodder that makes.

4. The utility model discloses in, the condenser pipe is connected to the outlet duct, and the condenser pipe stretches into and can carry out water conservancy diversion, condensation to the steam of quality control in-process in the pond, prevents that steam from dropping ground and causing ground humidity after the condensation in directly getting into the environment, reaches the purpose of guaranteeing operational environment.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the feed tube configuration;

the labels in the figure are: 1-a feed pipe; 2-a bulking device; 3-single axis paddle modulators; 4-connecting pipe; 5, an air inlet pipe; 6-air outlet pipe; 7-a steam generator; 8-a condenser pipe; 9-a water pool; 10-a feed hopper; 11-a roller; 12-a blanking channel; 13-a fixation rod; 14-a semicircular magnet; 15-striker plate; 16-a movable door; 17-a first rotating shaft; 18-a first drive motor; 19-a blade; 20-a second rotating shaft; 21-spoke plates; 22-a breaking hook; 23-a third axis of rotation; 24-a blade; 25-a third drive motor; 26-a temperature sensor; 27-a humidity sensor; 28-pressure sensor.

Detailed Description

As shown in fig. 1-2, a multi-stage temperature-raising feed puffing and conditioning system comprises a feeding pipe 1, a conditioning device and a puffing device 2 which are connected in sequence, wherein the conditioning device comprises a plurality of single-shaft paddle modulators 3 which are connected in sequence, and a discharge port of the previous single-shaft paddle modulator 3 is connected with a feed port of the next single-shaft paddle modulator 3 through a connecting pipe 4; every all be connected with intake pipe 5 and outlet duct 6 on the unipolar paddle formula modulator 3, intake pipe 5 is connected with steam generator 7, a plurality of outlet duct 6 all communicates with condenser pipe 8, and the tip of condenser pipe 8 stretches into in the pond 9. The single-shaft paddle type modulator 3 comprises a third rotating shaft 23, a plurality of paddles 24 are uniformly arranged on the third rotating shaft 23 along the length direction of the third rotating shaft 23, and the third rotating shaft 23 is driven by a third driving motor 25; the single-axis paddle modulator 3 is provided with a temperature sensor 26, a humidity sensor 27, and a pressure sensor 28.

When the single-shaft paddle type modulator is used in the embodiment, raw materials are added into the single-shaft paddle type modulator 3 through the feeding pipe 1, and high-temperature steam is introduced into the single-shaft paddle type modulator 3 through the steam generator 7 and the air inlet pipe 5; meanwhile, the third driving motor 25 is started, the third driving motor 25 drives the third rotating shaft 23 to rotate, and the third rotating shaft 23 rotates to drive the paddle 24 to rotate, so that the raw materials in the single-shaft paddle type modulator 3 are modulated. The temperature of the steam introduced into the single-shaft paddle type modulators 3 is sequentially increased, and gradient heating modulation is realized, so that the quality of the modulated raw materials is ensured, and the quality of the prepared puffed feed is further ensured. The temperature, humidity and pressure in each single-shaft paddle type modulator 3 can be monitored in real time by the arrangement of the temperature sensor 26, the humidity sensor 27 and the pressure sensor 28, so that different processing can be adopted by a worker in time according to the data condition in each single-shaft paddle type modulator 3, and the tempering effect is guaranteed.

In this embodiment, the outlet duct 6 on each single-axis paddle type modulator 3 is connected with the condensation pipe 8, and the condensation pipe 8 is used for concentrating and guiding the steam exhausted from the single-axis paddle type modulator 3, so that the steam is prevented from entering the environment and being condensed and dropped to cause ground moisture. 8 lower extremes of condenser pipe stretch into in the pond 9 and can make the steam after the condensation collect in 8 entering ponds 9 along the condenser pipe, simultaneously, if steam after 8 condenser pipes still do not condense for liquid can further cool down in pond 9, prevent that steam from causing the injury to the staff in the environment in directly getting into the environment, guarantee that staff's is healthy.

As a further description of the above embodiment, the feeding pipe 1 is disposed at the feeding port of the uppermost single-shaft paddle type modulator 3, a feeding funnel 10 is fixed at the top of the feeding pipe 1, rollers 11 are symmetrically disposed at both sides of the discharging end of the feeding funnel 10, a discharging channel 12 is formed between the two rollers 11, one end of each roller 11 is rotatably connected with the inner wall of the feeding pipe 1, and the other end of each roller 11 penetrates through the feeding pipe 1 and is connected with a rotating motor for driving the feeding pipe 1 to rotate; a fixing rod 13 is arranged in the roller 11 along the center of the roller 11, two ends of the fixing rod 13 are fixedly connected with the inner wall of the feeding pipe 1, a semicircular magnet 14 is connected onto the fixing rod 13, the semicircular magnet 14 deflects 10-15 degrees from the vertical center line of the roller 11 along the rotation direction of the roller 11, and the two semicircular magnets 14 are arranged oppositely; an upward inclined material baffle plate 15 is arranged below the roller 11, one end of the material baffle plate 15 is fixedly connected with the inner wall of the feeding pipe 1, the other end of the material baffle plate 15 is suspended, and the end part of the suspended end of the material baffle plate 15 and the vertical central line of the roller 11 are on the same straight line; the pipe wall of the feeding pipe 1 is provided with a movable door 16, and the movable door 16 is arranged above the joint of the striker plate 15 and the feeding pipe 1.

When the feeding hopper is used in the embodiment, the semicircular magnets 14 are close to the inner wall of the roller 11, the raw materials fall through the blanking channel 12 after passing through the feeding hopper 10, and iron impurities in the raw materials in the falling process are adsorbed by the semicircular magnets 14. Simultaneously, the in-process that passes through unloading passageway 12 at the raw materials starts the rotation motor, rotates the motor and drives cylinder 11 and rotate, and cylinder 11 rotates the adsorbed iron impurity that drives on the cylinder 11 and rotates, and when the face that has adsorbed iron impurity rotated to the one end that does not have semi-circular magnet 14, iron impurity and cylinder 11 separation and drop, and the iron impurity after 11 separation with the cylinder falls between the inner wall of striker plate 15 and inlet pipe 1. When the iron impurities are accumulated to a certain amount, the movable door 16 is opened to clean the iron impurities.

As a further description of the above embodiment, a first rotating shaft 17 is arranged below the two rollers 11, one end of the first rotating shaft 17 is rotatably connected with the inner wall of the feeding pipe 1, the other end of the first rotating shaft 17 penetrates through the side wall of the feeding pipe 1 and is connected with a first driving motor 18, and a plurality of blades 19 are uniformly connected to the first rotating shaft 17 along the length direction of the first rotating shaft 17.

When this embodiment uses, in the feeding process, start first driving motor 18, first driving motor 18 drives first axis of rotation 17 and rotates, and first axis of rotation 17 rotates and drives blade 19 and rotate, and consequently, the raw materials that drop after the deironing smashes under the cutter effect, guarantees to carry out the quality of the popped raw materials of quenching and tempering to guarantee the quality of the popped fodder of making.

As a further description of the above embodiment, the lower end of the condensation duct 8 is S-shaped.

When this embodiment uses, 8 lower extremes of condenser pipe set up to the S type can increase 8 lengths of condenser pipe in less space to increase condensation time, guarantee the condensation effect.

As a further description of the above embodiment, a second rotating shaft 20 is disposed in the connecting pipe 4, the second rotating shaft 20 is disposed perpendicular to the length direction of the single-shaft paddle modulator 3, one end of the second rotating shaft 20 is rotatably connected to the inner wall of the connecting pipe 4, and the other end of the second rotating shaft 20 penetrates through the connecting pipe 4 and is connected to a second driving motor; a plurality of radial plates 21 which are uniformly arranged are connected to the second rotating shaft 20 along the circumferential direction of the second rotating shaft 20, and the end parts of the radial plates 21 are connected with crushing hooks 22.

When used in this example, the raw material passing through the uniaxial paddle type modulator 3 had a high viscosity and was likely to be bonded into a lump, and the dispersion effect was not good, which affected the quality of the product to be produced. Therefore, it is necessary to disperse the raw material passing through the single-axis paddle type modulator 3 to ensure the dispersibility of the raw material and thus the quality of the product to be produced. In this embodiment, the discharge gate discharged raw materials through unipolar paddle modulator 3 after the quenching and tempering is accomplished passes through connecting pipe 4 and gets into next process, after the raw materials gets into connecting pipe 4, start the second driving motor, the second driving motor drives second axis of rotation 20 and rotates, second axis of rotation 20 rotates and drives spoke board 21 and broken hook 22 on the second axis of rotation 20 and rotate, spoke board 21 and broken hook 22 pivoted in-process are broken to the raw materials through connecting pipe 4, the dispersion, guarantee the dispersibility of raw materials. In this embodiment, the direction of the hook tip of the crushing hook 22 is the same as the rotation direction of the second rotating shaft 20.

As a further description of the above embodiment, the feed puffing and conditioning system further includes a controller, a control button and a display screen are provided on the controller, and the controller is electrically connected to the rotating motor, the first driving motor 18, the second driving motor, the third driving motor 25, the steam generator 7, the temperature sensor 26, the humidity sensor 27 and the pressure sensor 28, respectively.

When this embodiment uses, the setting of controller can be convenient for the staff to carry out automatic control to popped quenching and tempering system, improves the accuracy of control, the operation of being convenient for.

It is to be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention, and are not intended to indicate or imply that the claimed components or mechanisms must be in a particular orientation, constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, and simplifications are intended to be included in the scope of the present invention.

Claims

1. The utility model provides a popped quenching and tempering system of multistage intensification fodder, includes inlet pipe (1), quenching and tempering device and popped ware (2) that connect gradually, its characterized in that: the tempering device comprises a plurality of single-shaft paddle modulators (3) which are sequentially connected, and a discharge hole of the previous single-shaft paddle modulator (3) is connected with a feed hole of the next single-shaft paddle modulator (3) through a connecting pipe (4); every all be connected with intake pipe (5) and outlet duct (6) on unipolar paddle formula modulator (3), intake pipe (5) are connected with steam generator (7), a plurality of outlet duct (6) all communicate with condenser pipe (8), and the tip of condenser pipe (8) stretches into in pond (9).

2. The multi-stage heating feed puffing and conditioning system according to claim 1, which is characterized in that: the feeding pipe (1) is arranged at a feeding port of the uppermost single-shaft paddle type modulator (3), a feeding funnel (10) is fixed at the top of the feeding pipe (1), rollers (11) are symmetrically arranged on two sides of a discharging end of the feeding funnel (10), a discharging channel (12) is formed between the two rollers (11), one end of each roller (11) is rotatably connected with the inner wall of the feeding pipe (1), and the other end of each roller (11) penetrates through the feeding pipe (1) and is connected with a rotating motor for driving the feeding pipe (1) to rotate; a fixing rod (13) is arranged in the roller (11) along the center of the roller (11), two ends of the fixing rod (13) are fixedly connected with the inner wall of the feeding pipe (1), a semicircular magnet (14) is connected onto the fixing rod (13), the semicircular magnet (14) deflects by 10-15 degrees from the vertical center line of the roller (11) along the rotating direction of the roller (11), and the two semicircular magnets (14) are arranged oppositely; an upward-inclined material baffle plate (15) is arranged below the roller (11), one end of the material baffle plate (15) is fixedly connected with the inner wall of the feeding pipe (1), the other end of the material baffle plate (15) is suspended, and the end part of the suspended end of the material baffle plate (15) and the vertical center line of the roller (11) are on the same straight line; the pipe wall of the feeding pipe (1) is provided with a movable door (16), and the movable door (16) is arranged above the joint of the material baffle plate (15) and the feeding pipe (1).

3. The multi-stage heating feed puffing and conditioning system according to claim 2, characterized in that: two cylinder (11) below is equipped with first axis of rotation (17), and the one end and the inlet pipe (1) inner wall of first axis of rotation (17) rotate to be connected, and the other end of first axis of rotation (17) runs through and is connected with first driving motor (18) behind inlet pipe (1) lateral wall, the even a plurality of blades (19) that are connected with of length direction along first axis of rotation (17) on first axis of rotation (17).

4. The multi-stage heating feed puffing and conditioning system according to claim 1, which is characterized in that: the lower end of the condensation pipe (8) is S-shaped.

5. The multi-stage heating feed puffing and conditioning system according to claim 1, which is characterized in that: a second rotating shaft (20) is arranged in the connecting pipe (4), the second rotating shaft (20) is perpendicular to the length direction of the single-shaft paddle type modulator (3), one end of the second rotating shaft (20) is rotatably connected with the inner wall of the connecting pipe (4), and the other end of the second rotating shaft (20) penetrates through the connecting pipe (4) and then is connected with a second driving motor; the second rotating shaft (20) is connected with a plurality of uniformly arranged spoke plates (21) along the circumferential direction of the second rotating shaft (20), and the end parts of the spoke plates (21) are connected with crushing hooks (22).

6. The multi-stage heating feed puffing and conditioning system according to claim 1, which is characterized in that: the single-shaft paddle type modulator (3) comprises a third rotating shaft (23), a plurality of paddles (24) are uniformly arranged on the third rotating shaft (23) along the length direction of the third rotating shaft (23), and the third rotating shaft (23) is driven by a third driving motor (25); the single-shaft paddle type modulator (3) is internally provided with a temperature sensor (26), a humidity sensor (27) and a pressure sensor (28).

7. The multi-stage heating feed puffing and conditioning system according to claim 6, wherein the system comprises: the fodder puffing conditioning system further comprises a controller, wherein a control button and a display screen are arranged on the controller, and the controller is electrically connected with the rotating motor, the first driving motor (18), the second driving motor, the third driving motor (25), the steam generator (7), the temperature sensor (26), the humidity sensor (27) and the pressure sensor (28) respectively.