CN211267126U - Connect electric heat membrane soon and include its electric heating system - Google Patents
Connect electric heat membrane soon and include its electric heating system Download PDFInfo
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- CN211267126U CN211267126U CN202020005378.1U CN202020005378U CN211267126U CN 211267126 U CN211267126 U CN 211267126U CN 202020005378 U CN202020005378 U CN 202020005378U CN 211267126 U CN211267126 U CN 211267126U
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Abstract
The utility model relates to a connect electric heat membrane soon, including top-down's the first insulation layer that sets gradually, tie coat, the subassembly that converges, the electricity generates heat layer and second insulating layer, the electricity generates heat layer with converge the subassembly electricity and be connected. The bus assembly includes a bus bar and a local insulating layer at least partially covering over the bus bar. The utility model discloses still relate to an electric heating system, including connecing the electric heat membrane soon and connect the electric head, at least partial connects the electric head to set up between busbar and local insulating layer, and is connected with the busbar electricity. The quick-connection electric heating film and the electric heating system comprising the quick-connection electric heating film have the advantages of reasonable design, simple and reliable structure, reliable quality, convenience in production, high yield and the like, and have good market prospect.
Description
Technical Field
The utility model relates to an electricity field of generating heat, concretely relates to connect electric heat membrane soon and reach electric heating system including it.
Background
The electrothermal film heating system is a linear heating system represented by a heating cable, and is different from a point heating system represented by a traditional air conditioner, a radiator and the like. When the electrothermal film heating system works, heat is sent into the space in a radiation mode through heating of the electrothermal film, and the comprehensive effect and the comfort degree of the electrothermal film heating system are superior to those of a traditional heating mode.
The heating part of traditional electric heating film heating system is a semi-transparent insulating film which can generate heat after power on, and the semi-transparent insulating film is composed of components such as specially-made printing ink, bus bar and insulating film which can conduct electricity. Specifically, the semitransparent insulation film is prepared by processing special printing ink and bus bars, hot-pressing and covering the bus bars among the insulation films and the like. And the electric heating film is connected with the bus bar and an external power supply circuit through the metal bayonet lock, so that a power supply required by work is obtained. Therefore, the quality of the electric heating film is determined to a great extent by the connection reliability between the metal bayonet lock and the bus bar.
The traditional metal bayonet lock connecting mode is as follows: the metal clamping pin is clamped at the connecting part corresponding to the bus bar and is clamped by using a clamp, and the metal clamping pin pierces the insulating film to be electrically connected with the bus bar through the pressure when the metal clamping pin is clamped by using the clamp. However, in practical operation, since the insulating film and the bus bar need to be connected through the adhesive layer, when the metal bayonet lock is installed, part of the metal bayonet lock cannot completely penetrate the insulating film and the adhesive layer, and therefore cannot completely contact with the bus bar. The electric heating film cannot obtain reliable electric connection, and the product reject ratio is increased.
Therefore, it is required to develop an electrothermal film to solve the above problems.
SUMMERY OF THE UTILITY MODEL
For remedying the deficiency of the prior art, the application provides a connect electric heat membrane soon and an electric heating system including this kind of connect electric heat membrane soon. The quick-connection electric heating film and the electric heating system comprising the quick-connection electric heating film have the advantages of reasonable design, simple and reliable structure, reliable quality, convenience in production, high yield and the like, and have good market prospect.
This application lies in providing a connect electric heat membrane soon on one hand, connects the electric heat membrane soon and includes first insulating layer, tie coat, the subassembly that converges, electric heating layer and the second insulating layer that top-down set gradually. The electric heating layer is electrically connected with the bus bar assembly, the bus bar assembly comprises a bus bar and a local insulating layer, and the local insulating layer at least partially covers the bus bar.
In some embodiments, the local insulation layer is an ultra-thin local insulation layer with a thickness of 0.01 to 100 μm.
In some embodiments, the bus bar assembly further includes a conductive adhesive layer disposed between the bus bar and the electric heating layer.
In some embodiments, the bus bar assembly further includes a silver paste transition layer disposed between the bus bar and the electric heating layer.
In some embodiments, the electric heating layer is a carbon heating layer made of at least one of graphite, carbon nanotubes, carbon fibers, carbon black, graphene, fullerene, and carbon crystals.
In some embodiments, the local insulation layer, the first insulation layer and the second insulation layer are polymer films, and the material used for the local insulation layer, the first insulation layer and the second insulation layer is at least one of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), Polyimide (PI) and Polyethylene (PE).
In some embodiments, the bus bar is one of a copper foil strip, an aluminum foil strip, a nickel foil strip, a stainless steel strip, a copper-plated tin strip, and a silver ink strip.
Another aspect of the present application is to provide an electric heating system, which includes a quick-connection electric heating film and an electric connector, wherein at least a portion of the electric connector is disposed between a bus bar and a local insulating layer, and is electrically connected to the bus bar.
In some embodiments, the local insulating layer completely isolates the electrical contact from the adhesive layer.
In some embodiments, the electric heating system further comprises a power supply and a temperature controller, the quick-connection electric heating film is electrically connected with the power supply through the electric connector, and the temperature controller is connected with the quick-connection electric heating film.
Drawings
The present application may be better understood by describing embodiments thereof in conjunction with the following drawings, in which:
FIG. 1 is a schematic view of a quick-connect electric heating film in one embodiment of the present application;
FIG. 2 is a schematic view of a quick-connect electric heating film in one embodiment of the present application;
FIG. 3 is a schematic view of a quick-connect electric heating film in one embodiment of the present application;
FIG. 4 is a schematic view of a quick-connect electric heating film in one embodiment of the present application; and
FIG. 5 is a schematic view of an electric heating system in one embodiment of the present application.
The reference numbers illustrate:
100: the electric heating film is connected quickly;
110: a first insulating layer;
120: a bonding layer;
130: a bus assembly;
131: a bus bar;
132: a local insulating layer;
140: an electric heating layer;
150: a second insulating layer;
200: the electric heating film is connected quickly;
210: a first insulating layer;
220: a bonding layer;
230: a bus assembly;
231: a bus bar;
232: a local insulating layer;
240: an electric heating layer;
250: a second insulating layer;
300: the electric heating film is connected quickly;
310: a first insulating layer;
320: a bonding layer;
330: a bus assembly;
331: a bus bar;
332: a local insulating layer;
333: silver paste transition layer
340: an electric heating layer;
350: a second insulating layer;
400: the electric heating film is connected quickly;
410: a first insulating layer;
420: a bonding layer;
430: a bus assembly;
431: a bus bar;
432: a local insulating layer;
433: conductive adhesive layer
440: an electric heating layer;
450: a second insulating layer;
500: an electric heating system;
510: the electric heating film is connected quickly;
520: connecting a power head;
530: a power source;
540: and (7) a temperature controller.
Detailed Description
Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as is understood by those of ordinary skill in the art to which the invention belongs. All numerical values recited herein as between the lowest value and the highest value are intended to mean all values between the lowest value and the highest value in increments of one unit when there is more than two units difference between the lowest value and the highest value.
In the following detailed description of the embodiments of the present invention, reference is made to the accompanying drawings, which are included to provide a further understanding of the invention, and in which is shown by way of illustration specific embodiments in which the invention may be practiced.
The present application is further described below with reference to fig. 1 to 5.
A quick-connection electrothermal film 100 as shown in FIG. 1 comprises a first insulating layer 110, a bonding layer 120, a bus assembly 130, an electric heating layer 140 and a second insulating layer 150 sequentially arranged from top to bottom. The electric heating layer 140 is electrically connected to the bus bar assembly 130.
In some embodiments, the electric heating layer 140 is a carbon heating layer made of at least one of graphite, carbon nanotube, carbon fiber, carbon black, graphene, fullerene, and carbon crystal. In some embodiments, the second insulating layer 150 is used as a base layer, and the electric heating layer 140 is printed on the second insulating layer 150 by gravure printing. After the electric heating layer 140 is dried, the bus bar assembly 130 is mounted on the electric heating layer 140.
The bus bar assembly 130 includes a bus bar 131 and a local insulation layer 132, the local insulation layer 132 at least partially covering over the bus bar 131. The bus bar assembly 130 is electrically connected with the electric heating layer 140, and conducts an external power supply to the electric heating layer 140, and the electric heating layer 140 is electrified to generate heat, thereby providing required heat for the space. In some embodiments, the local insulation layer 132 is an ultra-thin local insulation layer 132 with a thickness of 0.01 to 100 μm. The bus bar 131 may be one of a copper foil strip, an aluminum foil strip, a nickel foil strip, a stainless steel strip, a copper-plated tin strip, and a silver ink strip.
In some embodiments, the bus bar assembly 130 further includes a conductive adhesive layer 120, the conductive adhesive layer 120 being disposed between the bus bar 131 and the electric heating layer 140. The conductive adhesive layer 120 can make the bus bar assembly 130 more firmly electrically connected with the electric heating layer 140, thereby improving the product quality.
In some embodiments, the bus bar assembly 130 further includes a silver paste transition layer disposed between the bus bar 131 and the electric heating layer 140. The silver paste transition layer can be used for relieving current and voltage impact and reducing the phenomena of flashover and burning out of the electric heating layer 140.
The partial insulating layer 132, the first insulating layer 110, and the second insulating layer 150 may be polymer films. The material used for the partial insulation layer 132, the first insulation layer 110, and the second insulation layer 150 may be at least one of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), Polyimide (PI), and Polyethylene (PE).
Some specific examples of the present application are given further below.
In one embodiment of the present application as shown in fig. 2, a second insulating layer 250 made of polyethylene terephthalate (PET) is used as a base layer, and an electric heating layer 240 is disposed on the surface of the second insulating layer 250 by means of gravure printing, wherein the electric heating layer 240 is made of carbon crystal conductive ink. After the electric heating layer 240 is dried, the bus bar assembly 230 is installed, that is, the bus bars 231 made of copper foil are covered on the left and right ends of the electric heating layer 240, and the local insulation layer 232 is covered on the bus bars 231. The local insulating layer 232 is made of polyethylene terephthalate (PET), has the same length as the bus bar 231 and is slightly wider than the bus bar 231, and the local insulating layer 232 completely covers the upper surface of the bus bar 231. Finally, the first insulating layer 210 and the bonding layer 220 are covered on the top, and the quick-connection electric heating film 200 is obtained after hot-pressing and laminating. In some embodiments, the adhesive layer 220 is made of a hot melt adhesive and the first insulating layer 210 is made of polyethylene terephthalate (PET). In some embodiments, the first insulating layer 210 and the adhesive layer 220 may be pre-coated, that is, the adhesive layer 220 is pre-coated on the surface of the first insulating layer 210 to form a pre-coated film.
In one embodiment of the present application as shown in fig. 3, a second insulating layer 350 made of polyethylene terephthalate (PET) is used as a base layer, and an electric heating layer 340 is disposed on the surface of the second insulating layer 350 by means of gravure printing, wherein the electric heating layer 340 is made of carbon crystal conductive ink. After the electric heating layer 340 is dried, the bus assembly 330 is installed, that is, the silver paste transition layer 333 is printed on the left and right ends of the electric heating layer 340, after the silver paste transition layer 333 is dried, the bus bar 331 made of copper foil is covered on the silver paste transition layer 333, and the local insulating layer 332 is covered on the bus bar 331. The partial insulation layer 332 is made of polyethylene terephthalate (PET), which is slightly shorter than the bus bar 331 and slightly wider than the bus bar 331, and the partial insulation layer 332 completely covers the upper surface of one end of the bus bar 331 so that one end of the bus bar 331 does not contact the first insulation layer 310 and the adhesive layer 320. Finally, the first insulating layer 310 and the bonding layer 320 are covered on the top, and the quick-connection electric heating film 300 is obtained after hot-pressing and laminating.
In one embodiment of the present application as shown in fig. 4, a second insulating layer 450 made of polyethylene terephthalate (PET) is used as a base layer, and an electric heating layer 440 is disposed on the surface of the second insulating layer 450 by gravure printing, wherein the electric heating layer 440 is made of graphene composite conductive ink. After the electric heating layer 440 is dried, the bus bar assembly 430 is installed, i.e. the bus bar 431 with the conductive adhesive layer 433 and made of copper foil is covered on the left and right ends of the electric heating layer 440, and the local insulating layer 432 is covered on the bus bar 431. The partial insulating layer 432 is made of polyethylene terephthalate (PET), has the same length as the bus bar 431 and a slightly wider width than the bus bar 431, and the partial insulating layer 432 completely covers the upper surface of the bus bar 431. Finally, the first insulating layer 410 and the adhesive layer 420 are covered on the top, and the quick-connection electric heating film 400 is obtained after hot-pressing and laminating.
The present application further relates to an electric heating system. In one embodiment of the present application, as shown in fig. 5, the electric heating system 500 includes a quick-connect electric heating film 510 and an electric contact 520, at least a portion of the electric contact 520 being disposed between the bus bar and the local insulation layer and electrically connected to the bus bar. In some embodiments, a local insulating layer completely isolates the electrical contact 520 from the adhesive layer. In some embodiments, electrical contacts 520 are interposed between the bus bars and the local insulation layer, directly contacting the bus bars. Compared with the conventional connection mode, the connection mode does not need to pierce the insulating layer and the bonding layer, and the electric connection between the electric connector 520 and the bus bar is more reliable and sufficient.
In some embodiments, the electric heating system 500 further comprises a power source 530 and a temperature controller 540, the quick-connection electric heating film 510 is electrically connected with the power source 530 through the electric connector 520, and the temperature controller 540 is connected with the quick-connection electric heating film 510. The temperature controller 540 may be used to adjust the magnitude of the current passing through the quick-connection electrothermal film 510, thereby controlling the heat generation of the quick-connection electrothermal film 510.
This specification describes the present application with specific examples, including the best mode, and may help anyone skilled in the art of the present invention to perform experimental operations, but is not intended to limit its scope.
Claims (10)
1. The utility model provides a connect electric heat membrane soon, its characterized in that, connect the electric heat membrane soon and include first insulating layer, tie coat, the subassembly that converges, electric heating layer and the second insulating layer that top-down set gradually, electric heating layer with the subassembly electricity that converges is connected, the subassembly that converges includes busbar and local insulating layer, local insulating layer covers in the busbar top at least partially.
2. The quick-connect electrothermal film according to claim 1, wherein the local insulating layer is an ultra-thin local insulating layer with a thickness of 0.01-100 μm.
3. The quick connect electrothermal film of claim 1, wherein the bus bar assembly further comprises a conductive adhesive layer disposed between the bus bar and the electrically heating layer.
4. The quick-connect electrothermal film according to claim 1, wherein the bus bar assembly further comprises a silver paste transition layer disposed between the bus bar and the electric heating layer.
5. The quick-connect electrothermal film according to claim 1, wherein the electrothermal layer is a carbon exothermic layer made of at least one of graphite, carbon nanotubes, carbon fibers, carbon black, graphene, fullerene, and carbon crystals.
6. The quick-connect electrothermal film of claim 1, wherein the local insulating layer, the first insulating layer and the second insulating layer are polymer films, and the material used for the local insulating layer, the first insulating layer and the second insulating layer is at least one of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), Polyimide (PI) and Polyethylene (PE).
7. The quick connect electrothermal film of claim 1, wherein the bus bar is one of a copper foil strip, an aluminum foil strip, a nickel foil strip, a stainless steel strip, a copper-plated tin strip, and a silver ink strip.
8. An electric heating system, characterized in that it comprises a quick-connect electric heating film according to any one of claims 1 to 7 and an electric contact, at least part of which is arranged between a busbar and a local insulating layer and is electrically connected to said busbar.
9. The electric heating system of claim 8, wherein the partial insulating layer completely isolates the electrical contact from the adhesive layer.
10. The electric heating system of claim 8, further comprising a power source and a temperature controller, wherein the quick-connect electric heating film is electrically connected with the power source through the electric connector, and the temperature controller is connected with the quick-connect electric heating film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020005378.1U CN211267126U (en) | 2020-01-03 | 2020-01-03 | Connect electric heat membrane soon and include its electric heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020005378.1U CN211267126U (en) | 2020-01-03 | 2020-01-03 | Connect electric heat membrane soon and include its electric heating system |
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| Publication Number | Publication Date |
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| CN211267126U true CN211267126U (en) | 2020-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020005378.1U Active CN211267126U (en) | 2020-01-03 | 2020-01-03 | Connect electric heat membrane soon and include its electric heating system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112291872A (en) * | 2020-10-28 | 2021-01-29 | 松山湖材料实验室 | Electric heating device |
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2020
- 2020-01-03 CN CN202020005378.1U patent/CN211267126U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112291872A (en) * | 2020-10-28 | 2021-01-29 | 松山湖材料实验室 | Electric heating device |
| CN112291872B (en) * | 2020-10-28 | 2023-04-07 | 松山湖材料实验室 | Electric heating device |
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