CN211263215U

CN211263215U - Gravure printing roller layout detection device

Info

Publication number: CN211263215U
Application number: CN201921532109.4U
Authority: CN
Inventors: 曹世孝; 畅晓锴; 王龙
Original assignee: Shijiazhuang Yuncheng Plate Making Co ltd
Current assignee: Shijiazhuang Yuncheng Plate Making Co ltd
Priority date: 2019-09-16
Filing date: 2019-09-16
Publication date: 2020-08-14
Anticipated expiration: 2029-09-16

Abstract

The utility model discloses a gravure roller space of a whole page check out test set, including base, linear array camera and industrial computer, the upper end fixedly connected with frame of base, the second spout has all been seted up to the upper surface both sides of frame, the inside sliding connection of second spout has first slider, the top fixedly connected with slide of first slider, linear array camera fixed connection is in the upper surface middle part of slide, industrial computer fixed connection corresponds one side of linear array camera in the upper surface of slide, the front surface of frame is installed and is detected the workstation, the inside through-hole that has seted up of detection workstation, the inner chamber one end fixedly connected with rotation seat of through-hole, it is connected with the lead screw to rotate on the rotation seat; the utility model discloses avoided adopting the mode of artifical range estimation, labour saving and time saving appears leaking the condition of examining simultaneously easily, and detection efficiency is high, and the working face height of detection achievement platform is adjustable, has reduced workman's intensity of labour, can detect the version roller of different length, and the commonality is strong.

Description

Gravure printing roller layout detection device

Technical Field

The utility model relates to a check out test set technical field specifically is a gravure printing roller space of a whole page check out test set.

Background

The method comprises the steps of rolling, welding, grinding, polishing, carving and the like, wherein after polishing is completed, the polishing quality of a printing roller needs to be manually detected, so that whether flaws are left on the printing roller or not is detected.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a gravure roller space of a whole page check out test set, at present in solving above-mentioned background art and proposing, all adopt the mode of artifical range estimation to the detection of version roller polishing quality, waste time and energy, the condition of lou examining appears easily in artifical detection simultaneously, lead to detection efficiency low, the workman is when detection operation, need the manual work to lift version roller to the detection workstation on, and the working face height of current detection workstation can't be adjusted, make the workman very hard when carrying version roller, for the different operating condition of adaptation, the length of version roller differs, and current detection workstation can't detect the version roller of different length, the less than problem of commonality.

In order to achieve the above object, the utility model provides a following technical scheme: a gravure roller layout detection device comprises a base, a linear array camera and an industrial personal computer, wherein the upper end of the base is fixedly connected with a rack, second sliding grooves are formed in two sides of the upper surface of the rack, a first sliding block is slidably connected inside the second sliding grooves, a sliding plate is fixedly connected to the top end of the first sliding block, the linear array camera is fixedly connected to the middle of the upper surface of the sliding plate, the industrial personal computer is fixedly connected to the upper surface of the sliding plate, the upper surface of the sliding plate corresponds to one side of the linear array camera, a detection workbench is mounted on the front surface of the rack, a through hole is formed in the detection workbench, one end of the inner cavity of the through hole is fixedly connected with a rotating seat, a lead screw is rotatably connected to the rotating seat, a first motor is fixedly connected to one side of the detection workbench, the position of the through hole corresponds to the first motor, a third sliding groove is arranged on the upper surface of the detection workbench corresponding to the position of the screw rod, a threaded sliding seat is connected with the outer surface wall of the screw rod corresponding to the position of the third sliding groove in a threaded manner, the top end of the threaded sliding seat is fixedly connected with a first bracket, one side of the first bracket is rotatably connected with a second tip cone, a second bracket is fixedly connected to one side of the upper surface of the detection workbench far away from the first bracket, one side of the second bracket is fixedly connected with a second motor, the output end of the second motor transversely penetrates through the second motor and is fixedly connected with a first tip cone, hydraulic cylinders are arranged on the two sides of the upper end of the base corresponding to the middle part of the lower surface of the detection workbench, the top end of the hydraulic cylinder is fixedly connected with the lower surface of the detection workbench, and the lower end of the hydraulic cylinder is fixedly connected with the upper end of the base.

Preferably, the upper surface of the detection workbench is provided with fourth sliding grooves corresponding to two sides of the third sliding groove, the lower end of the first support is fixedly connected with a second sliding block corresponding to the fourth sliding groove, and the second sliding block freely slides in the fourth sliding groove.

Preferably, both sides of the upper surface of the sliding plate are provided with fastening knobs which longitudinally penetrate through the sliding plate and are propped against the upper surface of the rack.

Preferably, the rear surface of the rack is fixedly connected with a support frame, and the support frame is fixedly connected with a fluorescent lamp.

Preferably, a first sliding groove is formed in the front surface of the rack, a roller frame is connected to the inside of the rack in a sliding mode at a position corresponding to the first sliding groove, a sliding block is fixedly connected to the middle of one side of the roller frame at a position corresponding to the first sliding groove, and the other end of the sliding block is fixedly connected with the detection workbench.

Preferably, the rack is connected with the detection workbench in a sliding mode through the sliding block.

Preferably, the output end of the linear array camera is connected with the input end of the industrial personal computer, and the output end of the industrial personal computer is connected with an external control end through a data line.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses, through the linear array camera, the setting of industrial computer and fluorescent lamp, manual detection has been replaced through linear array camera and industrial computer, can detect the operation for a long time, under the shining of fluorescent lamp, can effectual increase light, improve the accuracy of detecting, it detects gravure roller surface image and spreads into the industrial computer into through the acquisition of linear array camera, the industrial computer is handled the detection image, obtain defect data and image, and appear for technical staff to external control end through data line transmission, it is high to detect the precision, high speed, the condition of missing the inspection has been avoided the manual detection to appear easily, the quality and the efficiency of detection have been improved.

2. The utility model discloses, through the base, a machine support, first spout, detection achievement platform, the pneumatic cylinder, roller carrier and sliding block use mutually supporting down, install the pneumatic cylinder on the base, set up the fluting in the frame, at the internally mounted roller carrier of frame, through the pneumatic cylinder oscilaltion under the effect of roller carrier and sliding block in the frame, realize the regulation of detection achievement platform's working face height, conveniently carry version roller to detection achievement bench, thereby reduce workman's intensity of labour, also reduced workman injured risk, time saving and labor saving, simple structure.

3. The utility model discloses, through the detection achievement platform, the through-hole, the third spout, rotate the seat, the lead screw, first motor, the screw slide, first support, the second motor, first tip cone, the fourth spout, the mutually supporting of second slider and second tip cone is used, it rotates to drive the lead screw through first motor rotation, thereby it removes to drive the screw slide, make first support remove to the direction of second support, thereby press from both sides tight version roller through first tip cone and second tip cone, can realize detecting the version roller of different length, thereby the detection range of equipment has been improved, the commonality has been improved, direct and version roller contact has been avoided simultaneously, avoided the pair version roller the utility model discloses the surface causes damage or mar, realize rotating under the effect of second motor, thereby it rotates to drive version roller, realize the detection to version roller.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the present invention;

FIG. 3 is a schematic view of the connection structure of the first bracket and the detection workbench of the present invention;

FIG. 4 is a schematic view of the connection structure of the rack and the detection workbench of the present invention;

fig. 5 is a schematic view of the roller frame of the present invention.

In the figure: 1. a base; 2. a frame; 3. a first chute; 4. a second chute; 5. a first slider; 6. A slide plate; 7. a line camera; 8. an industrial personal computer; 9. fastening a knob; 10. a support frame; 11. a fluorescent lamp; 12. a roller frame; 13. a slider; 14. a detection workbench; 15. a through hole; 16. a third chute; 17. A rotating seat; 18. a screw rod; 19. a first motor; 20. a threaded slide; 21. a first bracket; 22. a second bracket; 23. a second motor; 24. a first tip cone; 25. a hydraulic cylinder; 26. a fourth chute; 27. a second slider; 28. and a second tip cone.

Detailed Description

In order to solve present, all adopt the mode of artifical range estimation to the detection of version roller polishing quality, the problem of wasting time and energy, avoid the manual work to detect the condition that appears lou examining easily simultaneously, avoid resulting in detection efficiency low, the workman is when the detection operation, avoid needing the manual work to lift the version roller to the detection achievement platform, the unable regulation of working face height of solving current detection achievement platform, make the workman very hard problem when carrying version roller, for the different operating condition of adaptation, the length of version roller differs, it can't detect the version roller of different length to solve current detection achievement platform, the problem that the commonality is weaker, the embodiment of the utility model provides a gravure roller space of a whole page check out test set. The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-3, the embodiment provides a gravure roller layout detection apparatus, which includes a base 1, a line-scan camera 7 and an industrial personal computer 8, wherein the upper end of the base 1 is fixedly connected to a frame 2, both sides of the upper surface of the frame 2 are respectively provided with a second chute 4, the interior of the second chute 4 is slidably connected to a first slider 5, the top end of the first slider 5 is fixedly connected to a sliding plate 6, the line-scan camera 7 is fixedly connected to the middle portion of the upper surface of the sliding plate 6, the industrial personal computer 8 is fixedly connected to one side of the upper surface of the sliding plate 6 corresponding to the line-scan camera 7, the front surface of the frame 2 is provided with a detection workbench 14, the interior of the detection workbench 14 is provided with a through hole 15, one end of the inner cavity of the through hole 15 is fixedly connected to a rotating base 17, the rotating base 17 is rotatably connected, the output end of a first motor 19 transversely penetrates through the through hole 15 to be fixedly connected with a screw rod 18, a third sliding groove 16 is arranged on the upper surface of the detection workbench 14 corresponding to the position of the screw rod 18, a threaded sliding seat 20 is in threaded connection with the outer surface wall of the screw rod 18 corresponding to the position of the third sliding groove 16, the top end of the threaded sliding seat 20 is fixedly connected with a first support 21, one side of the first support 21 is rotatably connected with a second tip cone 28, one side of the upper surface of the detection workbench 14 far away from the first support 21 is fixedly connected with a second support 22, one side of the second support 22 is fixedly connected with a second motor 23, the output end of the second motor 23 transversely penetrates through the second motor 23 to be fixedly connected with a first tip cone 24, hydraulic cylinders 25 are arranged on the middle parts of the lower surfaces of the detection workbench 14 on two sides of the upper end of the base 1 corresponding to, and the, the lower end of the hydraulic cylinder 25 is fixedly connected with the upper end of the base 1, the front surface of the frame 2 is provided with a first chute 3, the inside of the frame 2 is slidably connected with a roller frame 12 corresponding to the position of the first chute 3, the middle part of one side of the roller frame 12 is fixedly connected with a sliding block 13 corresponding to the position of the first chute 3, and the other end of the sliding block 13 is fixedly connected with the detection workbench 14.

In this embodiment, when in use, the fluorescent lamp 11, the first motor 19, the second motor 23, the line camera 7 and the industrial personal computer 8 are all connected with an external power supply through wires, the hydraulic cylinder 25 is connected with an external hydraulic station through an oil pipe, the hydraulic cylinder 25 is lowered to the lowest position so as to lower the detection workbench 14 to the sitting position, the plate roller is manually conveyed to the detection workbench 14, the first motor 19 is controlled to rotate through the first motor 19, the screw rod 18 is driven to rotate, the threaded slide carriage 20 which is connected to the screw rod 18 in a threaded manner is moved, the first support 21 is driven to move in the third chute 16, the first support 21 is made to approach the second support 22, the plate roller is clamped and fixed through the first tip cone 24 and the second tip cone 28, the hydraulic cylinder 25 is controlled, the roller frame 12 and the sliding block 13 of the hydraulic cylinder 25 on the frame 2 are acted to lift up, the linear array camera 7 is lifted to a proper height, the second motor 23 is controlled to drive the first tip cone 24 to rotate through the rotation of the second motor 23, so as to drive the printing roller clamped between the first tip cone 24 and the second tip cone 28 to rotate, the sliding plate 6 is slid under the action of the second chute 4 and the first sliding block 5, so that the linear array camera 7 is aligned to the printing roller to be detected, the lens of the linear array camera 7 is ensured to be capable of taking in pictures in the length direction of the printing roller and is fixed by the fastening knob 9 to prevent movement, the fluorescent lamp 11 on the supporting frame 10 is opened, the light condition is better through the fluorescent lamp 11, the quality of images collected by the linear array camera 7 can be improved, the accuracy of the detection of the printing roller is improved, meanwhile, images on the surface of the printing roller to be detected are collected by the linear array camera 7 and are transmitted to the industrial personal computer 8, the industrial computer 8 processes the detected images to obtain defect, the detection precision is high, the speed is high, the condition that the manual detection is easy to miss detection is avoided, and the detection quality and efficiency are improved.

Example 2

Referring to fig. 1-5, a further improvement is made on the basis of embodiment 1: the upper surface of the detection workbench 14 is provided with fourth sliding grooves 26 corresponding to the two sides of the third sliding groove 16, the lower end of the first support 21 is fixedly connected with a second sliding block 27 corresponding to the position of the fourth sliding groove 26, the second sliding block 27 freely slides in the fourth sliding groove 26, the sliding of the first support 21 can be facilitated through the arrangement of the fourth sliding groove 26 and the second sliding block 27, the occurrence of the phenomenon of inclination or blockage can be avoided, the two sides of the upper surface of the sliding plate 6 are both provided with fastening knobs 9, the fastening knobs 9 longitudinally penetrate through the sliding plate 6 and are propped against the upper surface of the rack 2, the sliding plate 6 can be effectively fixed through the arrangement of the fastening knobs 9, the sliding plate 6 is prevented from sliding in the working process, a fixing effect is achieved, the rear surface of the rack 2 is fixedly connected with a support frame 10, the support frame 10 is fixedly connected with a fluorescent lamp 11, through the arrangement of the fluorescent lamp, can effectual increase light, improve the accuracy that detects, frame 2 passes through sliding block 13 sliding connection with detection achievement platform 14, the slip of detection achievement platform 14 of being convenient for, and linear array camera 7's output is connected with industrial computer 8's input, and industrial computer 8's output passes through the data line and is connected with external control end, the transmission of the testing result of being convenient for.

The model of the fluorescent lamp 11 is CH-T8-36W-V, the model of the first motor 19 is SST43D2120, the model of the second motor 23 is gv18, the model of the line camera 7 is STL-7400RCL, the model of the industrial personal computer 8 is PCX-9502, and the model of the hydraulic cylinder 25 is ROB32 16 FA.

In the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.

In the description of the present application, it should be further noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, a connection through an intermediate medium, and a connection between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a gravure roller version check out test set, includes base (1), linear array camera (7) and industrial computer (8), its characterized in that: the upper end of the base (1) is fixedly connected with a rack (2), two sides of the upper surface of the rack (2) are respectively provided with a second sliding groove (4), the inside of the second sliding groove (4) is connected with a first sliding block (5) in a sliding manner, the top end of the first sliding block (5) is fixedly connected with a sliding plate (6), the linear array camera (7) is fixedly connected with the middle part of the upper surface of the sliding plate (6), the industrial personal computer (8) is fixedly connected with one side of the upper surface of the sliding plate (6) corresponding to the linear array camera (7), the front surface of the rack (2) is provided with a detection workbench (14), the inside of the detection workbench (14) is provided with a through hole (15), one end of the inner cavity of the through hole (15) is fixedly connected with a rotating seat (17), the rotating seat (17) is rotatably connected with a screw rod (18), one side of the detection workbench (14) corresponds to the position of the through hole (, the output end of the first motor (19) transversely penetrates through the through hole (15) and is fixedly connected with the lead screw (18), a third sliding groove (16) is formed in the position, corresponding to the lead screw (18), on the upper surface of the detection workbench (14), a threaded sliding seat (20) is in threaded connection with the position, corresponding to the third sliding groove (16), on the outer surface wall of the lead screw (18), a first support (21) is fixedly connected with the top end of the threaded sliding seat (20), a second tip cone (28) is rotatably connected to one side of the first support (21), a second support (22) is fixedly connected to one side, far away from the first support (21), of the upper surface of the detection workbench (14), a second motor (23) is fixedly connected to one side of the second support (22), and the output end of the second motor (23) transversely penetrates through a first tip cone (24) fixedly connected with the second motor (23), the upper end both sides of base (1) correspond the lower surface middle part of testing platform (14) is provided with pneumatic cylinder (25), the top of pneumatic cylinder (25) with the lower fixed surface of testing platform (14) is connected, the lower extreme of pneumatic cylinder (25) with the upper end fixed connection of base (1).

2. The gravure roll layout detection apparatus according to claim 1, characterized in that: fourth sliding grooves (26) are formed in the upper surface of the detection workbench (14) and correspond to the two sides of the third sliding groove (16), a second sliding block (27) is fixedly connected to the lower end of the first support (21) and corresponds to the position of the fourth sliding groove (26), and the second sliding block (27) freely slides in the fourth sliding groove (26).

3. The gravure roll layout detection apparatus according to claim 1, characterized in that: and fastening knobs (9) are arranged on two sides of the upper surface of the sliding plate (6), and the fastening knobs (9) longitudinally penetrate through the sliding plate (6) and abut against the upper surface of the rack (2).

4. The gravure roll layout detection apparatus according to claim 1, characterized in that: the rear surface of the frame (2) is fixedly connected with a support frame (10), and the support frame (10) is fixedly connected with a fluorescent lamp (11).

5. The gravure roll layout detection apparatus according to claim 1, characterized in that: first spout (3) have been seted up on the front surface of frame (2), the inside of frame (2) corresponds the position sliding connection of first spout (3) has gyro wheel frame (12), one side middle part of gyro wheel frame (12) corresponds the position fixedly connected with sliding block (13) of first spout (3), the other end of sliding block (13) with detect workstation (14) fixed connection.

6. The gravure roll layout detection apparatus according to claim 5, characterized in that: the rack (2) is connected with the detection workbench (14) in a sliding mode through the sliding block (13).

7. The gravure roll layout detection apparatus according to claim 1, characterized in that: the output end of the linear array camera (7) is connected with the input end of the industrial personal computer (8), and the output end of the industrial personal computer (8) is connected with an external control end through a data line.