CN211234102U - Fluoroplastic heat exchanger based on real-time detection - Google Patents
Fluoroplastic heat exchanger based on real-time detection Download PDFInfo
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- CN211234102U CN211234102U CN201921881120.1U CN201921881120U CN211234102U CN 211234102 U CN211234102 U CN 211234102U CN 201921881120 U CN201921881120 U CN 201921881120U CN 211234102 U CN211234102 U CN 211234102U
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Abstract
The utility model discloses a fluoroplastic heat exchanger based on real-time detection, including the heat exchanger casing, the fluoroplastic hose, handle the backstage, supervisory equipment, the inside multiunit backup pad that is provided with of heat exchanger casing, all be provided with the clearing hole in the multiunit backup pad, the fluoroplastic hose passes the clearing hole setting in the heat exchanger casing, the fluoroplastic hose is the U-shaped and distributes, be provided with water inlet and delivery port on the fluoroplastic hose, be provided with water heating cooling device in the circulating water tank, the inside both sides that are located the fluoroplastic hose of heat exchanger casing are provided with inlet channel and outlet channel, be provided with the baffle in the inlet channel, it includes remote terminal unit to handle the backstage, the high in the clouds server, remote terminal unit is connected with. The utility model discloses have long service life, can carry out real-time detection, stability is good, work efficiency is high, can the energy saving to the strong beneficial effect of security, its mainly used flue gas heat dissipation.
Description
Technical Field
The utility model belongs to the technical field of the flue gas heat transfer, especially, relate to a fluoroplastics heat exchanger based on real-time detection.
Background
Although the existing fluoroplastic heat exchanger technology is gradually mature, the existing fluoroplastic heat exchanger has certain defects, namely, the fluoroplastic heat exchanger cannot be detected in real time when the fluoroplastic heat exchanger works, if a fault occurs in the working process, a user cannot know the fault, and the user can cause certain danger when the user continues to work, and in the existing technology, the heat exchanger is poor in working stability, low in working efficiency and serious in energy consumption during working.
SUMMERY OF THE UTILITY MODEL
The utility model provides a long service life, can carry out real-time detection, good stability, work efficiency is high, can the energy saving, and the fluoroplastics heat exchanger that the security is strong, the current fluoroplastics heat exchanger that aims at solving the above-mentioned existence can not carry out real-time detection to the fluoroplastics heat exchanger at fluoroplastics heat exchanger during operation, if break down in the course of the work, the user can't know, will cause certain danger by its continuation work, and the stability of heat exchanger work is poor in the current technique, work efficiency is also lower, the energy consumption is more serious problem simultaneously during operation.
The utility model is realized in such a way, a fluoroplastic heat exchanger based on real-time detection comprises a heat exchanger shell, fluoroplastic hoses, a processing background and monitoring equipment, wherein a plurality of groups of supporting plates are arranged inside the heat exchanger shell, a plurality of groups of through holes are arranged on the supporting plates, the through holes are matched and arranged, the fluoroplastic hoses pass through the through holes and are arranged in the heat exchanger shell, the fluoroplastic hoses are distributed in a U shape, a plurality of groups of temperature sensors are arranged above the fluoroplastic hoses inside the heat exchanger shell, the fluoroplastic hoses are provided with a water inlet and a water outlet, the water inlet is provided with a water inlet groove, the water inlet groove is connected with a circulating water tank through a water inlet pipe, the water inlet pipe is provided with a water pump, a flow sensor, a temperature sensor and a valve, the water outlet groove is connected with the circulating water tank through a water outlet pipe, a temperature sensor is arranged on the water outlet pipe, a water heating and cooling device is arranged in the circulating water tank, the water inlet groove and the water outlet groove are in synergistic effect to realize recycling of water resources, an air inlet channel and an air outlet channel are arranged on two sides of the fluoroplastic hose in the heat exchanger shell, an air inlet pipe is arranged on the air inlet channel, the air inlet pipe is provided with the temperature sensor, the pressure sensor and the flow sensor, a baffle is arranged in the air inlet channel, the air outlet channel is provided with an air outlet pipe, and the air outlet pipe is provided with the temperature sensor and the;
the processing background comprises a remote terminal unit and a cloud server, the water pump, the flow sensor, the temperature sensor, the pressure sensor, the valve and the water pump are all in signal connection with the remote terminal unit, the remote terminal unit is in synergistic action with the flow sensor, the temperature sensor and the pressure sensor to realize data transmission, and the remote terminal unit is connected with the cloud server;
the monitoring equipment is connected with the remote terminal unit, the monitoring equipment is matched with the heat exchanger shell, and multiple groups of monitoring equipment are arranged.
The supporting plate and the baffle are embedded in the heat exchanger shell, and the heat exchanger shell, the supporting plate and the baffle are all made of fluoroplastic materials.
The flow sensor is used for detecting flow speed, and the flow sensor and the remote terminal unit are cooperatively used to realize flow speed detection and transmit detection data.
And the remote terminal unit and the cloud server are cooperated to realize detection data processing and feedback.
The water heating and cooling device is composed of a condenser and a heater, and the condenser and the heater are in signal connection with the remote terminal unit.
The monitoring equipment is a monitoring camera which is used for detecting the working state of the fluoroplastic heat exchanger in real time.
The valve is an electric valve, and an electric switch is arranged on the water pump.
The flow sensor is a vortex shedding flowmeter.
The temperature sensor is used for detecting temperature, and the temperature sensor and the remote terminal unit are cooperatively used for realizing temperature detection and transmitting detection data.
The pressure sensor is used for detecting pressure, and the pressure sensor and the remote terminal unit are cooperatively used for realizing pressure detection and transmitting detection data.
Compared with the prior art, the beneficial effects of the utility model are that: the safety is high, real-time detection can be performed, and because the air inlet pipe is provided with the temperature sensor, the pressure sensor and the flow sensor, the air outlet pipeline is provided with the temperature sensor and the pressure sensor, the water inlet pipe is provided with the temperature sensor and the flow sensor, and the water outlet pipe is provided with the temperature sensor, when all the sensors work, the data of the heat exchanger during working can be monitored in real time, and meanwhile, the monitoring equipment can also monitor the working state of the heat exchanger in real time, so that the effects of high safety and real-time detection can be achieved; the water inlet tank, the water outlet tank and the circulating water tank can form water circulation, when the water pump is turned on, water in the circulating water tank is pumped into the water inlet pipe, the flow of the inlet water can be controlled due to the valve arranged on the water inlet pipe, the water enters the water inlet tank through the water inlet pipe, enters the U-shaped distributed fluoroplastic hose through the water inlet, finally enters the water outlet tank through the water outlet, and finally flows back to the circulating water tank through the water outlet pipe, so that a good water circulation is formed, and the loss of water resources is greatly reduced; the stability is good, the working efficiency is high, the detected data can be transmitted to a cloud server through a remote terminal unit in real time, the monitored data are processed on the cloud server, namely, the heat exchange efficiency of the heat exchanger is calculated and analyzed, if the heat exchange effect does not reach the optimal effect, an adjusting instruction is sent out, data feedback and instruction transmission are carried out through the remote terminal unit, and therefore a valve of a water inlet pipe and a water heating and cooling device are adjusted and controlled, the fluoroplastic heat exchanger is in the optimal working state, the working efficiency is greatly improved, the stability is enhanced, and the cloud processing is adopted, so that the device is more convenient, stable and reliable; the heat exchanger shell, the supporting plate and the baffle are all made of fluoroplastic materials, and the fluoroplastic has the characteristics of corrosion resistance and scale prevention, so that the service life can be greatly prolonged.
Drawings
FIG. 1 is a schematic view of the main structure of the present invention;
fig. 2 is the connection schematic diagram of the water inlet tank, the water outlet tank and the circulating water tank of the utility model.
In the figure: 1 heat exchanger casing, 2 fluoroplastics hose, 3 supervisory equipment, 4 backup pads, 5 intake tanks, 6 play basin, 7 circulating water tank, 8 water pumps, 9 flow sensor, 10 temperature sensor, 11 pressure sensor, 12 valves, 13 water heating cooling device, 14 inlet channels, 15 outlet channels, 16 baffles, 17 intake pipe, 18 outlet pipes, 19 remote terminal unit, 20 high in the clouds server, 21 inlet tubes, 22 outlet pipes.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Example one
Referring to fig. 1-2, a fluoroplastic heat exchanger based on real-time detection comprises a heat exchanger shell 1, fluoroplastic hoses 2, a processing background and a monitoring device 3, wherein a plurality of groups of supporting plates 4 are arranged inside the heat exchanger shell 1, a plurality of groups of supporting plates 4 are all provided with through holes, the through holes are arranged in a matching manner, the fluoroplastic hoses 2 pass through the through holes and are arranged inside the heat exchanger shell 1, the fluoroplastic hoses 2 are distributed in a U shape, a plurality of groups of temperature sensors 10 are arranged inside the heat exchanger shell 1 and above the fluoroplastic hoses 2, the fluoroplastic hoses 2 are provided with a water inlet and a water outlet, the water inlet is provided with a water inlet tank 5, the water inlet tank 5 is connected with a circulating water tank 7 through a water inlet pipe 21, the water inlet pipe 21 is provided with a water pump 8, a flow sensor 9, the temperature sensors 10 and a, a temperature sensor 10 is arranged on the water outlet pipe 22, a water heating and cooling device 13 is arranged in the circulating water tank 7, the water inlet groove 5 and the water outlet groove 6 are cooperated to realize the recycling of water resources, an air inlet channel 14 and an air outlet channel 15 are arranged on two sides of the fluoroplastic hose 2 in the heat exchanger shell 1, an air inlet pipe 17 is arranged on the air inlet channel 14, the temperature sensor 10, a pressure sensor 11 and a flow sensor 9 are arranged on the air inlet pipe 17, a baffle 16 is arranged in the air inlet channel 14, an air outlet pipe 18 is arranged on the air outlet channel 15, and the temperature sensor 10 and the pressure sensor 11 are arranged on;
the processing background comprises a remote terminal unit 19 and a cloud server 20, the water pump 8, the flow sensor 9, the temperature sensor 10, the pressure sensor 11, the valve 12 and the water pump 8 are in signal connection with the remote terminal unit 19, the flow sensor 9, the temperature sensor 10 and the pressure sensor 11 cooperate to achieve data transmission, and the remote terminal unit 19 is connected with the cloud server 20;
the monitoring device 3 is connected with the remote terminal unit 19, the monitoring device 3 is matched with the heat exchanger shell 1, and a plurality of groups of monitoring devices 3 are arranged.
Example two
In the utility model, the supporting plate 4 and the baffle 16 are embedded in the heat exchanger shell, the heat exchanger shell 1, the supporting plate 4 and the baffle 16 are all made of fluoroplastic materials, and the fluoroplastic has the characteristics of corrosion resistance and scale prevention, so the service life can be greatly prolonged, and the cost is low;
the flow sensor 9 is used for detecting the flow velocity, the flow sensor 9 and the remote terminal unit 19 are cooperatively used for realizing the flow velocity detection and transmitting the detection data, and the flow velocity of the air inlet pipe 17, the air outlet pipe 18 and the water inlet pipe 21 can be detected in real time;
the remote terminal unit 19 and the cloud server 20 cooperate to realize detection data processing and feedback, can perform data processing, and can also perform data feedback;
the water heating and cooling device 13 consists of a condenser and a heater, and can heat and cool water in the circulating water tank 7, and the condenser and the heater are in signal connection with the remote terminal unit 19, so that the condenser and the heater can be conveniently controlled;
the monitoring device 3 is a monitoring camera which is used for detecting the working state of the fluoroplastic heat exchanger in real time, so that the safety can be further enhanced;
the valve 12 is an electric valve, and the water pump 8 is provided with an electric switch, so that the valve 12 and the water pump 8 can be conveniently controlled;
the flow sensor 9 is a vortex shedding flowmeter which is a volume flowmeter for measuring the volume flow, the volume flow or the mass flow of gas, steam or liquid, and the volume flow or the mass flow under standard conditions, which is researched and produced according to the Karman vortex street principle, and is convenient for detecting the flow velocity of various media such as gas, liquid, steam and the like;
the temperature sensor 10 is used for temperature detection, the temperature sensor 10 and the remote terminal unit 19 are cooperatively used for realizing temperature detection and transmitting detection data, and the flow velocity of the air inlet pipe 17, the air outlet pipe 18, the water inlet pipe 21 and the water outlet pipe 22 can be detected in real time;
EXAMPLE III
The utility model can monitor the working state of the heat exchanger in real time through various sensors and monitoring equipment 3, and can adjust the valve 12 in real time according to the temperature of the entering flue gas, control the amount of cooling water entering the fluoroplastic hose 2, and further ensure the working efficiency of the heat exchanger, the concrete working principle is that, when in use, the water heating and cooling device 13 is opened to cool or heat the water in the circulating water tank 7 to a certain fixed temperature, then the water pump 8 is opened to pump the water into the water inlet pipe 21, because the valve 12 is arranged on the water inlet pipe 21, the flow of the inlet water can be controlled, the water enters the water inlet groove 5 through the water inlet pipe 21, then enters the U-shaped distributed fluoroplastic hose 2 through the water inlet, finally enters the water outlet groove 6 through the water outlet, and flows back to the circulating water tank 7 through the water outlet 22, thereby forming a benign water circulation, greatly saving resources, then discharging high-temperature flue gas into the air inlet channel 14 through the air inlet pipe 17, because two baffles 16 are arranged in the air inlet channel 14, and the air inlet channel 14 is in a trapezoid arrangement, the gas can be uniformly diffused into the heat exchanger shell 1, the gas enters the air outlet channel 15 after exchanging heat with water in the reverse flow direction in the fluoroplastic hose 2, finally enters the next processing device through the air outlet pipe 18 on the air outlet channel 15, and when the fluoroplastic heat exchanger works, the temperature sensor 10, the pressure sensor 11 and the flow sensor 9 which are arranged on the air inlet pipe 17, the temperature sensor 10 and the pressure sensor 11 which are arranged on the air outlet pipe 18, the temperature sensor 10 and the flow sensor 9 which are arranged on the water inlet pipe 21, and the temperature sensor 10 which is arranged on the water outlet pipe 22 can detect the working state of the heat exchanger in real time, meanwhile, the monitoring device 3 can also monitor the working state of the heat exchanger in real time, and can transmit the detected data to the cloud server 20 through the remote terminal unit 19 in real time, the processing of the monitored data is performed on the cloud server 20, namely, the heat exchange efficiency of the heat exchanger is calculated and analyzed, if the heat exchange effect does not reach the optimal effect, an adjusting instruction is sent out, data feedback and instruction transmission are performed through the remote terminal unit 19, and therefore the valve 12 of the water inlet pipe 21 is adjusted and controlled, and the water heating and cooling device 13 is adjusted and controlled, and the fluoroplastic heat exchanger is in the optimal working state.
Example four
The utility model has the advantages that; the safety is high, real-time detection can be performed, because the air inlet pipe 17 is provided with the temperature sensor 10, the pressure sensor 11 and the flow sensor 9, the air outlet pipe 18 is provided with the temperature sensor 10 and the pressure sensor 11, the water inlet pipe 21 is provided with the temperature sensor 10 and the flow sensor 9, and the water outlet pipe 22 is provided with the temperature sensor 10, when all sensors work, data of the heat exchanger during working can be monitored in real time, meanwhile, the monitoring device 3 can also monitor the working state of the heat exchanger in real time, and therefore the effects of high safety and capability of real-time detection are achieved; the energy can be saved, the water inlet tank 5, the water outlet tank 6 and the circulating water tank 7 can form water circulation, when the water pump 8 is started, water in the circulating water tank 7 can be pumped into the water inlet pipe 21, the flow of the inlet water can be controlled because the valve 12 is arranged on the water inlet pipe 21, the water enters the water inlet tank 5 through the water inlet pipe 21, enters the U-shaped distribution fluoroplastic hose 2 through the water inlet, finally enters the water outlet tank 6 through the water outlet, and finally flows back to the circulating water tank 7 through the water outlet pipe 22, so that benign water circulation is formed, and the loss of water resources is greatly reduced; the stability is good, the work efficiency is high, the detected data can be transmitted to the cloud server 20 through the remote terminal unit 19 in real time, the monitoring data is processed on the cloud server 20, namely, the heat exchange efficiency of the heat exchanger is calculated and analyzed, if the heat exchange effect does not reach the optimal effect, an adjusting instruction is sent out, data feedback and instruction transmission are carried out through the remote terminal unit 19, and therefore the valve 12 of the water inlet pipe 21 and the water heating and cooling device 13 are adjusted and controlled, the fluoroplastic heat exchanger is in the optimal work state, the work efficiency is greatly improved, the stability is enhanced, and the cloud processing is adopted, so that the device is more convenient, stable and reliable; the heat exchanger shell 1, the supporting plate 4 and the baffle 16 are all made of fluoroplastic materials, and the fluoroplastic materials have the characteristics of corrosion resistance and scale prevention, so that the service life can be greatly prolonged.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a fluoroplastics heat exchanger based on real-time detection, includes heat exchanger shell, fluoroplastics hose, handles backstage, supervisory equipment, its characterized in that: the heat exchanger is characterized in that a plurality of groups of supporting plates are arranged in the heat exchanger shell, the supporting plates are all provided with through holes, the through holes are matched, the fluoroplastic hose penetrates through the through holes and is arranged in the heat exchanger shell, the fluoroplastic hose is distributed in a U shape, a plurality of groups of temperature sensors are arranged above the fluoroplastic hose in the heat exchanger shell, the fluoroplastic hose is provided with a water inlet and a water outlet, the water inlet is provided with a water inlet groove, the water inlet groove is connected with a circulating water tank through a water inlet pipe, the water inlet pipe is provided with a water pump, a flow sensor, a temperature sensor and a valve, the water outlet is provided with a water outlet groove, the water outlet groove is connected with the circulating water tank through a water outlet pipe, the water outlet pipe is, the circulating water tank, the water inlet tank and the water outlet tank cooperate to realize the recycling of water resources, an air inlet channel and an air outlet channel are arranged on two sides of the fluoroplastic hose inside the heat exchanger shell, an air inlet pipe is arranged on the air inlet channel, a temperature sensor, a pressure sensor and a flow sensor are arranged on the air inlet pipe, a baffle is arranged in the air inlet channel, an air outlet pipe is arranged on the air outlet channel, and a temperature sensor and a pressure sensor are arranged on the air outlet pipe;
the processing background comprises a remote terminal unit and a cloud server, the water pump, the flow sensor, the temperature sensor, the pressure sensor, the valve and the water pump are all in signal connection with the remote terminal unit, the remote terminal unit is in synergistic action with the flow sensor, the temperature sensor and the pressure sensor to realize data transmission, and the remote terminal unit is connected with the cloud server;
the monitoring equipment is connected with the remote terminal unit, the monitoring equipment is matched with the heat exchanger shell, and multiple groups of monitoring equipment are arranged.
2. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the supporting plate and the baffle are embedded in the heat exchanger shell, and the heat exchanger shell, the supporting plate and the baffle are all made of fluoroplastic materials.
3. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the flow sensor is used for detecting flow speed, and the flow sensor and the remote terminal unit are cooperatively used to realize flow speed detection and transmit detection data.
4. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: and the remote terminal unit and the cloud server are cooperated to realize detection data processing and feedback.
5. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the water heating and cooling device is composed of a condenser and a heater, and the condenser and the heater are in signal connection with the remote terminal unit.
6. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the monitoring equipment is a monitoring camera which is used for detecting the working state of the fluoroplastic heat exchanger in real time.
7. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the valve is an electric valve, and an electric switch is arranged on the water pump.
8. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the flow sensor is a vortex shedding flowmeter.
9. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the temperature sensor is used for detecting temperature, and the temperature sensor and the remote terminal unit are cooperatively used for realizing temperature detection and transmitting detection data.
10. A fluoroplastic heat exchanger based on real-time detection as claimed in claim 1 wherein: the pressure sensor is used for detecting pressure, and the pressure sensor and the remote terminal unit are cooperatively used for realizing pressure detection and transmitting detection data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921881120.1U CN211234102U (en) | 2019-11-04 | 2019-11-04 | Fluoroplastic heat exchanger based on real-time detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921881120.1U CN211234102U (en) | 2019-11-04 | 2019-11-04 | Fluoroplastic heat exchanger based on real-time detection |
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| Publication Number | Publication Date |
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| CN211234102U true CN211234102U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921881120.1U Active CN211234102U (en) | 2019-11-04 | 2019-11-04 | Fluoroplastic heat exchanger based on real-time detection |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794624A (en) * | 2021-01-29 | 2021-05-14 | 彩虹显示器件股份有限公司 | Device for detecting and stably feeding materials and using method thereof |
-
2019
- 2019-11-04 CN CN201921881120.1U patent/CN211234102U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794624A (en) * | 2021-01-29 | 2021-05-14 | 彩虹显示器件股份有限公司 | Device for detecting and stably feeding materials and using method thereof |
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