CN211230649U

CN211230649U - Fuel evaporation desorption system of small-displacement turbocharged motorcycle type

Info

Publication number: CN211230649U
Application number: CN201922435554.5U
Authority: CN
Inventors: 黄运忠; 吴晓飞; 李干明; 郭蓉贞
Original assignee: DONGFENG FUJI THOMSON THERMOSTAT CO LTD
Current assignee: DONGFENG FUJI THOMSON THERMOSTAT CO LTD
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2020-08-11
Anticipated expiration: 2029-12-30

Abstract

The utility model discloses a fuel evaporation desorption system of little discharge capacity turbocharged motorcycle type, including fuel evaporation system and turbocharged air supply system, turbocharged air supply system includes engine assembly and turbocharger, the turbocharger air outlet communicates to engine assembly through the second pipeline, fuel evaporation system includes oil tank assembly, charcoal jar, oil tank assembly gas outlet is connected through the absorption mouth of first pipeline with the charcoal jar, the desorption mouth of charcoal jar is connected to venturi through the third pipeline, the second pipeline sets up first bypass branch pipe at the intercooler front end, be equipped with first switching-over valve between the atmosphere pipeline of first bypass branch pipe and charcoal jar. The utility model discloses an air guide to the canister in the bypass line of first switching-over valve with turbo charger, the air behind the canister returns to in the turbo charger pipeline through the desorption control valve. The temperature of the air in the turbocharging is higher, so that the HC residual quantity in the carbon powder can be lower.

Description

Fuel evaporation desorption system of small-displacement turbocharged motorcycle type

Technical Field

The utility model relates to an automobile fuel steam emission specifically indicates a fuel evaporation desorption system of little discharge capacity turbocharged motorcycle type.

Background

The carbon canister can absorb fuel steam volatilized from the fuel tank, and the negative pressure in the intake manifold of the naturally aspirated engine can convey the fuel steam absorbed in the carbon canister to the combustion chamber of the engine to participate in combustion when the vehicle works. It has been found that the larger the volume of air entering the engine through the canister, the smaller the HC (hydrocarbon) emissions from the canister, and thus, increasing the volume of air is an important method of reducing evaporative and fueling emissions. However, because of the influence of factors such as the engine displacement, the type of the engine, a vehicle calibration strategy and the like, particularly, the E-Power vehicle type engine has shorter working time and smaller volume of air entering the engine through the carbon tank.

Research shows that under the condition of the same air volume, the temperature of air entering an engine through a carbon canister is high, the HC emission of the carbon canister is smaller, and therefore, the air temperature is increased to be an important method for reducing fuel evaporative emission and refueling emission. To increase the temperature of the air entering the canister, for example, in the published patent, chinese patent application No. 201110212977.6 discloses a canister in which a heater is added to the large air port end of the canister to increase the temperature of the air entering the canister.

Among the patents disclosed to solve the problem of the small volume of air entering the engine from the canister, chinese patent application No. 201310078124.7 discloses a method of controlling the operation of an engine having a fuel vapor purge system comprising: directing intake air through a first throttle and venturi disposed in the bypass line, a venturi or aspirator in the intake manifold may be used to increase vacuum capacity and availability of fuel vapor purge, may reduce component costs and increase fuel economy. However, the venturi converts positive pressure into vacuum with low efficiency, and is suitable for a turbo-charged engine with large displacement.

In the prior art, chinese patent application No. 201410759052.7 discloses an active scavenging pump system module, which is connected to the large air port of a canister or the desorption pipe port of the canister, and is adapted to a small displacement turbocharged vehicle model by actively cleaning the pump to increase the volume of air entering the engine. The turbocharging system in the patent will come from the air compression of filter, can produce very high heat after the air is compressed by the high proportion, therefore the purpose of cooling needs to be realized through the intercooler to the air after the compression. However, this solution has the following problems: 1. the requirement of pumping volume requires a motor with larger power and a centrifugal impeller, which results in higher cost. 2. As long as the engine works, the scavenging pump system module is always in a power supply mode, so that the power consumption is larger. 3. The active purge pump operates noisier, a problem which this patent has recognized and therefore suggests to the user to be located in the vicinity of the engine. It is desirable to mask the operating noise of the active purge pump by the motoring noise. 4. The air heat at the front end of the intercooler is not utilized, and the heat energy is wasted.

Therefore, a fuel evaporation and desorption control system of a small-displacement turbocharging vehicle type, which has a simple structure and is convenient to operate and can reduce the emission of the carbon canister HC by utilizing the air heat at the front end of the intercooler, needs to be developed.

Disclosure of Invention

The utility model aims at solving the above-mentioned background art not enough, provide a simple structure, convenient operation, utilize intercooler front end air heat to realize reducing the fuel evaporation desorption system of the little discharge capacity turbocharged motorcycle type that the charcoal jar HC discharged.

The technical scheme of the utility model is that: the utility model provides a fuel evaporation desorption system of little discharge capacity turbocharged motorcycle type, includes fuel evaporation system and turbocharged air supply system, turbocharged air supply system includes engine assembly and turbocharger, turbocharger air inlet department is equipped with air cleaner and air outlet and sets gradually intercooler, venturi, throttle valve through the second pipeline and communicates to engine assembly, its characterized in that:

the fuel evaporation system comprises an oil tank assembly and a carbon tank, wherein an adsorption port of the carbon tank is provided with a first pipeline connected with an air outlet of the oil tank assembly, a desorption port is provided with a third pipeline connected with a Venturi tube, and an atmosphere port is provided with an atmosphere pipeline communicated with atmosphere;

the second pipeline sets up first bypass branch pipe at the intercooler front end, be equipped with first switching-over valve just between first bypass branch pipe and atmosphere pipeline first switching-over valve has the air admission and pressure to be less than when the set pressure value in first bypass branch pipe and carry the air to the carbon canister in, with atmosphere pipeline atmospheric air when no pressure or pressure more than or equal to set pressure value in first bypass branch pipe.

Preferably, the first reversing valve is a two-position three-way valve structure provided with an A port, a B port and a C port, the B port is connected with the end part of the first bypass branch pipe, the A port and the C port are connected with the atmosphere pipeline, and the A port is located at one end of the atmosphere pipeline close to the atmosphere.

Further, when the port B has air pressure and the pressure is smaller than a set pressure value, the port B is completely communicated with the port C and the port A is completely closed by the first reversing valve; when the pressure at the port B is not higher than the set pressure value or the pressure is not lower than the set pressure value, the port A and the port C are completely communicated, and the port B is completely closed.

Preferably, be equipped with charcoal jar desorption control valve on the third pipeline and be equipped with second bypass branch pipe in charcoal jar desorption control valve the place ahead, be equipped with pressure sensor on the first pipeline and be equipped with the second switching-over valve at the pressure sensor rear and be connected with second bypass branch pipe, the second switching-over valve is in the second bypass branch pipe when no pressure with oil tank assembly fuel steam in first pipeline input charcoal jar, have the air current to get into when producing pressure in the second bypass branch pipe and return the charcoal jar with the air current and allow a small amount of air current input oil tank assembly.

Furthermore, the second reversing valve is of a two-position three-way valve structure provided with a D port, an E port and an F port, the E port is connected with the end part of the second bypass branch pipe, the D port and the F port are connected with the first pipeline, and the D port is located at one end, close to the oil tank assembly, of the first pipeline.

Furthermore, when the E port is not pressurized, the second reversing valve enables the D port and the F port to be completely communicated, and the E port is completely closed; when the pressure exists in the E port, the E port and the F port are completely communicated, and the D port is in a limited communication state provided with a vent hole.

Further, the first reversing valve and the second reversing valve are pilot mechanical reversing valves or electromagnetic reversing valves.

Preferably, the atmosphere pipeline is provided with a carbon tank ventilation electromagnetic valve and then is connected with the first reversing valve.

The control method of the fuel evaporation desorption system of any small-displacement turbocharged vehicle type is characterized by comprising the following steps of:

a. when the engine is stopped, fuel steam generated by the oil tank assembly enters the carbon canister, and air displaced in the carbon canister is discharged to the atmosphere;

b. when the engine works, one part of air sucked by the turbocharger directly enters the engine assembly through the intercooler and then participates in combustion, the other part of air enters the carbon tank before the intercooler, and cooperates with part of fuel steam stored in the carbon tank to enter the engine assembly after the intercooler, so that the fuel steam stored in the carbon tank participates in combustion of the engine.

Preferably, the steps are as follows:

a. when the engine is stopped, fuel steam generated by the oil tank assembly enters the carbon canister through the first pipeline, and air displaced in the carbon canister is discharged to the atmosphere through the atmosphere pipeline and the first reversing valve;

b. when the engine runs, the turbocharger sucks air from the air filter to enter the second pipeline, one part of the air in the second pipeline directly enters the engine assembly through the intercooler to participate in combustion, the other part of the air enters the first bypass branch pipe to enable the first reversing valve to be reversed and input into the carbon tank, and the air cooperates with part of fuel steam stored in the carbon tank to enter the second pipeline after the intercooler through the third pipeline and finally enter the engine assembly to participate in combustion of the engine.

The utility model has the advantages that:

1. when the engine works, the desorption control valve is opened, and gasoline vapor in the carbon tank can be brought into the engine to be combusted due to the pressure difference between the throttle valve and the carbon tank, so that the aims of energy conservation and environmental protection are fulfilled.

2. Adopt first switching-over valve, lead the atmospheric pipe of carbon canister with air in the by-pass line of turbocharging, the air behind the carbon canister returns to in the turbocharging pipeline through desorption control valve. The temperature of the turbocharged air is higher, so that the HC residual quantity in the carbon powder can be lower, and the aim of reducing the HC emission of the carbon tank is fulfilled. The system has simple structure, reliable function, no noise and low cost.

3. The fuel evaporation system can be subjected to leakage check, the carbon canister desorption control valve is closed, the carbon canister ventilation electromagnetic valve is closed, the first reversing valve closes the turbocharging bypass pipeline, the second reversing valve enables the inside of the fuel tank assembly and the carbon canister to be communicated, the fuel evaporation system becomes a closed space, and whether the fuel evaporation system leaks or not can be judged according to the pressure value change trend in the system detected by the pressure sensor.

Drawings

FIG. 1 is a schematic structural diagram of the present invention

FIG. 2 is a schematic view of a first direction valve

FIG. 3 is a schematic view of a second reversing valve

FIG. 4 is a schematic view of a canister structure

FIG. 5 is a gas flow diagram of the present invention when the turbocharger is not in operation

FIG. 6 is a gas flow diagram of the turbocharger in operation

FIG. 7 is a gas flow diagram of the present invention when the leak inspection is performed and the gas is inflated

FIG. 8 is a gas flow diagram of the present invention during pressure maintaining for leak detection

Wherein: 1-a fuel evaporation system 2-a turbocharging air supply system 3-a first pipeline 4-a second pipeline 5-a third pipeline 6-a first bypass branch pipe 7-a second bypass branch pipe 8-a first reversing valve 9-a second reversing valve 10-an atmospheric pipeline 11-an oil tank assembly 12-a pressure sensor 13-a carbon tank 14-a carbon tank desorption control valve 15-a carbon tank ventilation electromagnetic valve 13 a-an adsorption port 13 b-a desorption port 13 c-an atmospheric port 21-an intercooler 22-an air filter 23-a throttle valve 24-an engine assembly 25-a turbocharger 26-an exhaust pipeline assembly 27-a venturi tube.

Detailed Description

The following specific examples further illustrate the invention in detail.

As shown in fig. 1-4, the utility model provides a pair of fuel evaporation desorption control system of small discharge capacity turbocharged motorcycle type, including fuel evaporation system 1 and turbocharged air supply system 2, turbocharged air supply system 2 includes engine assembly 24 and turbo charger 25, and turbo charger 25 air inlet department is equipped with air cleaner 22 and air outlet and sets gradually intercooler 21, venturi 27, throttle 23 and communicates to engine assembly 24 through second pipeline 4. The fuel evaporation system 1 comprises an oil tank assembly 11 and a carbon canister 13, wherein an adsorption port 13a of the carbon canister 13 is provided with a first pipeline 3 connected with an air outlet of the oil tank assembly 11, and the first pipeline 3 is provided with a pressure sensor 12; a desorption port 13b of the carbon tank 13 is provided with a third pipeline 5 connected with the venturi tube 27, and the third pipeline 5 is provided with a carbon tank desorption control valve 14; an atmosphere pipeline 10 is arranged at an atmosphere port 13c of the carbon canister 13 for leading the atmosphere, and a carbon canister ventilation electromagnetic valve 15 is arranged on the atmosphere pipeline 10.

The second pipeline 4 is provided with a first bypass branch pipe 6 at the front end of the intercooler 21, a first reversing valve 8 is arranged between the first bypass branch pipe 6 and the atmosphere pipeline 10, the first reversing valve 8 conveys air into the carbon tank 13 when the air enters the first bypass branch pipe 6 and the pressure is less than a set pressure value P0, and the atmosphere pipeline 10 is communicated with the atmosphere when no pressure (under a normal state) exists in the first bypass branch pipe 6 or the pressure is more than or equal to the set pressure value P0. The first reversing valve 8 is positioned on the atmosphere pipeline 10 behind the carbon tank ventilation electromagnetic valve 15, and the front and the back in the embodiment refer to the flowing direction of gas in the pipeline from front to back.

The first reversing valve 8 is of a two-position three-way valve structure provided with an A port, a B port and a C port, the B port is connected with the end of the first bypass branch pipe 6, the A port and the C port are connected with the atmosphere pipeline 10, and the A port is located at one end, close to the atmosphere, of the atmosphere pipeline 10. When the air pressure at the port B is lower than the set pressure value P0, the first reversing valve 8 enables the port B to be completely communicated with the port C and the port A to be completely closed; when the pressure of the port B is not higher than the set pressure value P0 (under normal state), the port A and the port C are completely communicated, and the port B is completely closed.

The third pipeline 5 is provided with a second bypass branch pipe 7 in front of a carbon canister desorption control valve 14, the first pipeline 3 is provided with a second reversing valve 9 behind a pressure sensor 12 and connected with the second bypass branch pipe 7, the second reversing valve 9 inputs fuel steam of the fuel tank assembly 11 into the carbon canister 13 through the first pipeline 3 when no pressure exists in the second bypass branch pipe 7, and returns airflow to the carbon canister 13 and allows a small amount of airflow to be input into the fuel tank assembly 11 when airflow enters the pressure generation position in the second bypass branch pipe 7.

Second switching-over valve 9 is for being equipped with two three-way valve structures of D port, E port, F port, and 7 end connection of E port and second bypass branch pipe, and D port, F port are connected with first pipeline 3 and the D port is located the one end that first pipeline 3 closes on oil tank assembly 11, and the D port has two kinds of states: a full communication state and a restricted communication state in which a vent hole is provided. In this embodiment, the aperture of the vent hole is 1-2 mm. When the port E is not pressurized (under a normal state), the port D and the port F are completely communicated, and the port E is completely closed; when the pressure exists in the E port, the E port and the F port are completely communicated, and the D port is in a limited communication state provided with a vent hole.

The first and second

direction changing valves

8 and 9 are conventional pilot type mechanical direction changing valves or electromagnetic direction changing valves.

The control method of the fuel evaporation and desorption system of the embodiment is as follows.

a. As shown in fig. 5, when the engine is stopped (when the system is being refueled or when the fuel evaporates during the daytime), the turbocharger 25 is not operated. The fuel steam generated by the fuel tank assembly 11 enters the carbon canister 13 through the first pipeline 3 and is finally stored by the activated carbon powder in the carbon canister 13, at this time, the second reversing valve 9 is in a normal state (the port D is completely communicated with the port F, and the port E is completely closed), the carbon canister desorption control valve 14 is in a closed state, the carbon canister ventilation electromagnetic valve 15 is in an open state, the displaced air is discharged to the atmosphere through the atmospheric pipeline 10 to play a role in controlling discharge, and at this time, the first reversing valve 8 is in a normal state (the port A is completely communicated with the port B, and the port C is completely closed).

b. As shown in fig. 6, when the engine is in operation, the exhaust gas flow after combustion in the engine assembly 24 pushes the turbine inside the turbocharger 25 to rotate. Exhaust gas passing through the turbocharger 25 is discharged from the exhaust pipe assembly 26 into the atmosphere. The coaxial turbine in the turbocharger 25 starts to draw air from the air filter 22 into the second pipeline 4, and a part of the air in the second pipeline 4 enters the engine assembly 24 after passing through the intercooler 21, the venturi 27 and the throttle valve 23 and participates in combustion; the other part of the air enters the first bypass branch pipe 6, the air pressure sensed by the first reversing valve 8 is smaller than the set pressure value P0 at the moment, the air flow direction is automatically switched (the port B is completely communicated with the port C and the port A is completely closed), the air flow can enter the carbon canister 13 through the carbon canister ventilation electromagnetic valve 15, a part of fuel steam molecules enter the third pipeline 5 through the carbon canister desorption port 13B in a coordinated mode, the air flow in the third pipeline 5 is divided into two branches, the air flow in one branch enters the venturi tube 27 through the carbon canister desorption control valve 14 and the cooler 21, so that the fuel steam stored in the carbon canister 13 finally participates in the combustion of the engine, and the energy-saving effect is achieved. The airflow of the other branch enters the second bypass branch pipe 7, the airflow direction is automatically switched by the second reversing valve 9 (the port E is completely communicated with the port F, and the port D is in a limited communication state), and a small amount of airflow leads to the oil tank assembly 11, so that the excessive pressure in the oil tank assembly 11 can be avoided, because the engine needs to be pumped by a fuel pump during working, and a small amount of air needs to be supplemented.

The fuel evaporation desorption system of the embodiment can also carry out leakage check on the fuel evaporation system when the vehicle runs at the idle speed, and the control strategy is as follows:

as shown in fig. 7, the turbocharger 25 still rotates to suck air, the crane computer ECU closes the canister desorption control valve 14 first, and the fuel evaporation system 1 enters an inflation state: the first reversing valve 8 keeps the original airflow direction (the port B is completely communicated with the port C and the port A is completely closed), the airflow in the first bypass branch pipe 6 enters the carbon canister 13 through the carbon canister ventilation electromagnetic valve 15, the second reversing valve 9 keeps the original airflow direction (the port E is completely communicated with the port F and the port D is in a limited communication state), a small amount of airflow leads to the oil tank assembly 11, and the air pressure in the fuel evaporation system 1 is continuously increased at the moment.

As shown in fig. 8, when the pressure sensor 12 detects that the pressure reaches the ECU preset pressure value, the ECU closes the canister vent solenoid valve 15, the canister vent solenoid valve 15 is closed to cause the pressure at the B port to rise to the set pressure value P0, and the first direction valve 8 reverses (the a port and the C port are closed to communicate with the B port) to vent the atmosphere duct 10 to the atmosphere. The fuel evaporation system becomes a closed space, the fuel evaporation system 1 enters a pressure maintaining state, and the ECU judges whether the fuel evaporation system leaks or not according to the pressure value change trend in the system detected by the pressure sensor 12.

Claims

1. The utility model provides a fuel evaporation desorption system of small discharge capacity turbocharged motorcycle type, includes fuel evaporation system (1) and turbocharged air supply system (2), turbocharged air supply system (2) include engine assembly (24) and turbo charger (25), turbo charger (25) air inlet department is equipped with air cleaner (22) and air outlet and sets gradually intercooler (21), venturi (27), throttle valve (23) and communicates to engine assembly (24), its characterized in that through second pipeline (4):

the fuel evaporation system (1) comprises an oil tank assembly (11) and a carbon tank (13), wherein an adsorption port (13a) of the carbon tank (13) is provided with a first pipeline (3) to be connected with an air outlet of the oil tank assembly (11), a desorption port (13b) is provided with a third pipeline (5) to be connected with a Venturi tube (27), and an atmosphere port (13c) is provided with an atmosphere pipeline (10) to be communicated with atmosphere;

second pipeline (4) set up first bypass branch pipe (6) at intercooler (21) front end, be equipped with between first bypass branch pipe (6) and atmosphere pipeline (10) first switching-over valve (8) just first switching-over valve (8) are carried the air to carbon canister (13) in when first bypass branch pipe (6) have air admission and pressure to be less than the set pressure value, do not have pressure or atmospheric pressure pipeline (10) atmospheric pressure when pressure more than or equal to the set pressure value in first bypass branch pipe (6).

2. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 1, characterized in that: first switching-over valve (8) are for being equipped with the two three-way valve structure of A port, B port, C port, B port and first bypass branch pipe (6) end connection, A port, C port are connected and A port is located atmospheric pipe (10) and is close to atmospheric one end with atmospheric pipe (10).

3. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 2, wherein: when the port B has air pressure and the pressure is smaller than a set pressure value, the first reversing valve (8) enables the port B to be completely communicated with the port C and the port A to be completely closed; when the pressure at the port B is not higher than the set pressure value or the pressure is not lower than the set pressure value, the port A and the port C are completely communicated, and the port B is completely closed.

4. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 1, characterized in that: be equipped with canister desorption control valve (14) on third pipeline (5) and be equipped with second bypass branch pipe (7) in canister desorption control valve (14) the place ahead, be equipped with pressure sensor (12) on first pipeline (3) and be equipped with second switching-over valve (9) and be connected with second bypass branch pipe (7) at pressure sensor (12) rear, in second switching-over valve (9) do not have pressure in second bypass branch pipe (7) in with oil tank assembly (11) fuel steam through first pipeline (3) input canister (13), return canister (13) and allow a small amount of air current input fuel tank assembly (11) when having the air current to get into product pressure in second bypass branch pipe (7).

5. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 4, wherein: the second reversing valve (9) is of a two-position three-way valve structure provided with a D port, an E port and an F port, the E port is connected with the end of the second bypass branch pipe (7), the D port and the F port are connected with the first pipeline (3), and the D port is located at one end, close to the oil tank assembly (11), of the first pipeline (3).

6. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 5, wherein: when the E port is not pressurized, the second reversing valve (9) enables the D port and the F port to be completely communicated and the E port to be completely closed; when the pressure exists in the E port, the E port and the F port are completely communicated, and the D port is in a limited communication state provided with a vent hole.

7. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 4, wherein: the first reversing valve (8) and the second reversing valve (9) are pilot-operated mechanical reversing valves or electromagnetic reversing valves.

8. The fuel evaporation and desorption system of a small-displacement turbocharged vehicle type according to claim 1, characterized in that: and the atmosphere pipeline (10) is provided with a carbon tank ventilation electromagnetic valve (15) and then is connected with the first reversing valve (8).