CN211221713U

CN211221713U - Half flash mould pressing structure of vertical shear type

Info

Publication number: CN211221713U
Application number: CN201922112116.5U
Authority: CN
Inventors: 朱凌峰; 房庭海; 孙亮; 丁志鹏
Original assignee: Styx Plastics Co ltd
Current assignee: Styx Plastics Co ltd
Priority date: 2019-12-01
Filing date: 2019-12-01
Publication date: 2020-08-11
Anticipated expiration: 2029-12-01

Abstract

The utility model discloses a vertical shearing type semi-flash mould pressing structure, which comprises an upper mould and a lower mould, wherein a cavity formed by closing the upper mould and the lower mould is arranged along with the shape of a product, and the cavity is formed by matching an upper cavity of the upper mould and a lower cavity of the lower mould; the edge of the upper cavity is provided with a vertical upper shearing surface, the edge of the lower cavity is provided with a vertical lower shearing surface, and the upper shearing surface and the lower shearing surface are arranged in parallel. Above-mentioned half flash mould pressing of vertical shear type structure is more reasonable, adopts and to inserting formula structural design, when making mould and bed die compound die, the power that the compound die received is whole to be exerted pressure on the material, guarantees that the material can not lose pressure.

Description

Half flash mould pressing structure of vertical shear type

Technical Field

The utility model relates to a half flash mould pressing structure of vertical shear type.

Background

The semi-flash type mould pressing process is embodied by using a semi-flash type mould and is used for the mould pressing forming of thermosetting plastics, the thermosetting plastic raw materials which are not subjected to cross-linking and curing reaction are placed on a lower mould of the mould, then the upper mould moves downwards to be matched with the lower mould, the thermosetting plastic raw materials are pressed into a required shape, after the mould is closed, the cavity boundary of the mould is not completely closed, a part of materials are required to be allowed to overflow, the gas in the cavity of the mould is discharged through an overflowing channel by allowing the overflow, and meanwhile, the melted materials can flow to the boundary more fully through the overflow of the boundary materials, so that the materials can completely fill the whole cavity, and the final product with full material filling, no material shortage and less gas trapping is obtained; therefore, the semi-flash type mould pressing process is called as a semi-flash type mould pressing process because the phenomenon that the molten material overflows a cavity exists in the process, and the overflow amount can be controlled to be very small due to the characteristics of the mould structure, so that the process advantages can be achieved, and the process quality is not influenced by the overflow; the mould used in the semi-flash type mould pressing process is called as a semi-flash type mould; when the upper die and the lower die of the semi-flash type die are closed and contact parts of the upper die and the lower die are started, the boundary of the upper die and the lower die has actions similar to shearing of scissors, so that a region where the upper die and the lower die of the die are sheared mutually is called as a shearing edge, a die structure part of the shearing edge is called as a die shearing edge, a product structure part of the shearing edge is called as a product shearing edge, the quality of the product shearing edge design determines the structure of the die shearing edge, and the structure of the die shearing edge directly determines whether the advantages of the semi-flash type die pressing process can be successfully realized.

The existing die is designed to be horizontal shearing, a semi-closed state with few gaps cannot be realized, after short-time extrusion, the upper die and the lower die are in contact support or indirect support, so that the pressure in a cavity is reduced, the formed product is lack of materials, the pressure loss is too large, the appearance quality is poor, the physical performance is poor, and the like, and the forming effect cannot be guaranteed.

Therefore, there is a need for an improved product shear edge design in the prior art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the defect that exists among the prior art, provide a half flash mould pressing structure of vertical shear type, adopt to inserting formula structural design, when making the bed die and bed die compound die, the whole pressures of the power that the compound die received are on the material, guarantee that the material can not the decompression.

In order to realize the technical effects, the utility model adopts the technical scheme that: a vertical shearing type semi-flash mould pressing structure comprises an upper mould (1) and a lower mould (2), wherein a cavity (3) formed by closing the upper mould (1) and the lower mould (2) is arranged along with a product in a shape, and the cavity (3) is formed by matching an upper cavity (31) of the upper mould (1) with a lower cavity (32) of the lower mould (2); the edge of the upper die cavity (31) is provided with a vertical upper shearing surface (12), the edge of the lower die cavity (32) is provided with a vertical lower shearing surface (22), and the upper shearing surface (12) and the lower shearing surface (22) are arranged in parallel. Through the design, the purpose of vertical shearing type semi-flash can be achieved, and the force applied to the material by the upper die and the lower die during die assembly is avoided.

The preferable technical scheme is that an upper convex ring block (11) protruding downwards is arranged on the outer edge of the upper cavity (31), and the upper shearing surface (12) is the inner side wall (14) of the upper convex ring block (11); die cavity (32) outer fringe is provided with undercut's lower concave ring groove (21) down, shear surface (22) are annular lateral wall (24) in the groove of lower concave ring groove (21) down, under last mould (1) and bed die (2) compound die state, go up the cooperation of upper convex ring piece (11) and hold in lower concave ring groove (21), and go up convex ring piece (11) surface and lower concave ring groove (21) inner wall contactless. Through the design, the upper die and the lower die are not stressed, all force is applied to the material, and the decompression of the material is avoided.

The optimized technical scheme is that a lower die limiting plane (23) is arranged on the periphery of the lower concave ring groove (21), an upper die limiting plane (13) is arranged on the periphery of the upper convex ring block (11), and a vertical limiting anti-collision block (51) matched with the upper die limiting plane (13) is arranged on the lower die limiting plane (23); and under the matched die state of the upper die (1) and the lower die (2), the vertical limiting anti-collision block (51) is not contacted with the upper die limiting plane (13). Through such design, collision when preventing to go up mould and bed die closing, leads to the mould to damage.

The preferable technical scheme is that the upper convex ring block (11) sequentially comprises an inner side wall (14), a lower surface (15) and an outer side wall (16) from inside to outside; the lower concave ring groove (21) comprises a groove inner annular side wall (24), a groove bottom surface (25) and a groove outer annular side wall (26) from inside to outside in sequence; and a horizontal anti-collision block (52) for preventing the outer annular groove side wall (26) from colliding with the outer side wall (16) is arranged on the outer annular groove side wall (26). Through such design, go up the mould when preventing empty mould and directly take place the skew collision with the bed die, the protection mould has guaranteed the life of mould.

The preferable technical scheme is that the inner side wall (14) and the inner groove annular side wall (24) are in fit clearance, the lower surface (15) and the groove bottom surface (25) are in fit clearance, and the outer side wall (16) and the outer groove annular side wall (26) are in fit clearance connection in sequence to form the flash clearance (4). Through the design, the molding of the vertical shearing type half-flash mould pressing structure is ensured, and the vertical shearing type half-flash of the material is ensured.

The utility model has the advantages and the beneficial effects that: the utility model relates to a product structural design who specially is suitable for half flash formula compression molding technology holds in recessed ring inslot through the cooperation of design epirelief ring piece, and epirelief ring piece surface and recessed ring inslot wall contactless reach all power and apply the purpose on the material, make the mould of half flash formula compression molding technology obtain more reasonable structure, have reduced the disability rate in the product production process, have improved the life-span of mould.

Drawings

Fig. 1 is a schematic diagram of a vertical shear type semi-flash molding structure of embodiment 1 of the present invention before mold closing;

fig. 2 is a schematic diagram of a vertical shear type semi-flash molding structure of the present invention when the mold closing is completed in embodiment 1;

fig. 3 is a schematic diagram of a material a after completion of die assembly according to embodiment 1 of the vertical shear type semi-flash die pressing structure of the present invention;

FIG. 4 is a schematic representation of a horizontal shear semi-flash molding configuration of the prior art;

FIG. 5 is a schematic representation of a prior art material after completion of a horizontal shear semi-flash mold.

In the figure: 1. an upper die; 11. an upper collar block; 12. an upper shearing surface; 13. an upper die limiting plane; 14. an inner sidewall; 15. a lower surface; 16. an outer sidewall; 2. a lower die; 21. a concave ring groove; 22. a lower shear plane; 23. a lower die limiting plane; 24. an annular sidewall within the groove; 25. the bottom surface of the groove; 26. an outer annular sidewall of the slot; 3. a cavity; 31. an upper cavity; 32. a lower cavity; 4. a flash gap; 51. a vertical limiting anti-collision block; 52. a horizontal anti-collision block; a. a material.

Detailed Description

The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

Example 1

As shown in fig. 1-3, the vertical shearing type half-flash mold pressing structure of embodiment 1 includes an upper mold 1 and a lower mold 2, a cavity 3 formed by closing the upper mold 1 and the lower mold 2 is configured to follow the shape of a product, and the cavity 3 is formed by matching an upper cavity 31 of the upper mold 1 and a lower cavity 32 of the lower mold 2; the boundary of the upper cavity 31 is provided with a vertical upper shearing surface 12, the boundary of the lower cavity 32 is provided with a vertical lower shearing surface 22, and the upper shearing surface 12 and the lower shearing surface 22 are arranged in parallel.

An upper convex ring block 11 which protrudes downwards is arranged at the outer edge of the upper cavity 31, and an upper shearing surface 12 is an inner side wall 14 of the upper convex ring block 11; the outer edge of the lower cavity 32 is provided with a downward concave ring groove 21, the lower shearing surface 22 is an in-groove annular side wall 24 of the downward concave ring groove 21, the upper convex ring block 11 is accommodated in the downward concave ring groove 21 in a matched mode under the matched mode state of the upper die 1 and the lower die 2, and the surface of the upper convex ring block 11 is not contacted with the inner wall of the downward concave ring groove 21.

The periphery of the lower concave ring groove 21 is provided with a lower die limiting plane 23, the periphery of the upper convex ring block 11 is provided with an upper die limiting plane 13, and the lower die limiting plane 23 is provided with a vertical limiting anti-collision block 51 matched with the upper die limiting plane 13; when the upper die 1 and the lower die 2 are in a die-closing state, the vertical limiting anti-collision block 51 is not in contact with the upper die limiting plane 13.

The upper annular block 11 comprises an inner side wall 14, a lower surface 15 and an outer side wall 16 from inside to outside in sequence; the lower concave ring groove 21 comprises a groove inner annular side wall 24, a groove bottom surface 25 and a groove outer annular side wall 26 from inside to outside in sequence; the outer annular channel sidewall 26 is provided with a horizontal bumper block 52 which prevents the outer annular channel sidewall 26 from colliding with the outer sidewall 16.

The inner side wall 14 and the inner groove annular side wall 24 are in fit clearance, the lower surface 15 and the groove bottom surface 25 are in fit clearance, and the outer side wall 16 and the outer groove annular side wall 26 are in fit clearance connection in sequence to form the flash clearance 4.

As shown in fig. 4-5: the existing die is designed to be horizontally sheared, in the process of die combination of an upper die and a lower die, the upper die is in contact support or indirect support between the upper die and the lower die after materials are extruded for a short time, so that the pressure in a cavity is reduced, the pressure applied by a hydraulic machine is shared by the upper die and the lower die, the pressure loss of a product is caused, the product cannot be sufficiently extruded, the formed product is lack of materials, the appearance quality is poor, the physical performance is poor, and the forming effect cannot be guaranteed.

The utility model discloses half flash mould pressing structure embodiment of vertical shear type: placing a material a on a lower die 2, driving an upper die 1 to descend by a hydraulic machine, accommodating an upper convex ring block 11 in a lower concave ring groove 21 in a matching manner, continuously applying pressure by the hydraulic machine after the upper die 1 touches the material a, and extruding the material a by the upper die 1; when the material a in the cavity 3 overflows into the flash gap 4, judging that the material a is filled in the cavity 3 in place, and stopping the hydraulic press to apply pressure; in the process of closing the upper die 1 and the lower die 2, a semi-overflow process state is achieved, pressure released by the hydraulic machine acts on the material a completely, the condition that the upper die 1 and the lower die 2 touch to offset pressure does not exist, so that pressure loss of the material a is avoided, the material a can completely fill the whole cavity 3, and a final product with full material filling, no material shortage and less air trapping is obtained.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims

1. A vertical shearing type semi-flash mould pressing structure is characterized by comprising an upper mould (1) and a lower mould (2), wherein a cavity (3) formed by closing the upper mould (1) and the lower mould (2) is arranged along with a product in shape, and the cavity (3) is formed by matching an upper cavity (31) of the upper mould (1) with a lower cavity (32) of the lower mould (2);

the edge of the upper die cavity (31) is provided with a vertical upper shearing surface (12), the edge of the lower die cavity (32) is provided with a vertical lower shearing surface (22), and the upper shearing surface (12) and the lower shearing surface (22) are arranged in parallel.

2. The vertical shear type semi-flash molding structure according to claim 1, wherein the outer edge of the upper cavity (31) is provided with an upper convex ring block (11) which is convex downwards, and the upper shear surface (12) is the inner side wall (14) of the upper convex ring block (11); die cavity (32) outer fringe is provided with undercut's lower concave ring groove (21) down, shear surface (22) are annular lateral wall (24) in the groove of lower concave ring groove (21) down, under last mould (1) and bed die (2) compound die state, go up the cooperation of upper convex ring piece (11) and hold in lower concave ring groove (21), and go up convex ring piece (11) surface and lower concave ring groove (21) inner wall contactless.

3. The vertical shear type semi-flash die pressing structure according to claim 2, wherein the periphery of the lower concave ring groove (21) is a lower die limiting plane (23), the periphery of the upper convex ring block (11) is an upper die limiting plane (13), and the lower die limiting plane (23) is provided with a vertical limiting anti-collision block (51) matched with the upper die limiting plane (13); and under the matched die state of the upper die (1) and the lower die (2), the vertical limiting anti-collision block (51) is not contacted with the upper die limiting plane (13).

4. The vertical shear type semi-flash molding structure according to claim 3, wherein the upper collar block (11) comprises an inner side wall (14), a lower surface (15) and an outer side wall (16) from inside to outside in sequence; the lower concave ring groove (21) comprises a groove inner annular side wall (24), a groove bottom surface (25) and a groove outer annular side wall (26) from inside to outside in sequence; and a horizontal anti-collision block (52) for preventing the outer annular groove side wall (26) from colliding with the outer side wall (16) is arranged on the outer annular groove side wall (26).

5. The vertical shear type semi-flash molding structure according to claim 4, wherein the inner sidewall (14) and the inner annular sidewall (24) of the groove have a fit clearance, the lower surface (15) and the bottom surface (25) of the groove have a fit clearance, and the outer sidewall (16) and the outer annular sidewall (26) of the groove have a fit clearance which are sequentially connected to form the flash clearance (4).