CN211206296U - Cloth cover flaw detection system - Google Patents
Cloth cover flaw detection system Download PDFInfo
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- CN211206296U CN211206296U CN201921846317.1U CN201921846317U CN211206296U CN 211206296 U CN211206296 U CN 211206296U CN 201921846317 U CN201921846317 U CN 201921846317U CN 211206296 U CN211206296 U CN 211206296U
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Abstract
The utility model relates to the field of textile cloth production, in particular to a cloth cover flaw detection system, which comprises a controller, an image sensor, a cloth inspection camera, an image display screen, an image memory, a light source, an ultrasonic inspection device, an alarm device and a laser marking pen, an image sensor, an image memory, a light source, an ultrasonic flaw detection device, an alarm device, a laser marking pen and a controller are connected with each other, a cloth inspection camera, the image display screen is connected with the controller, thereby overcoming the defects of high labor intensity, low inspection efficiency, high discreteness of the execution standard, more serious error detection, missed detection, more error detection, inaccurate, not objective and unstable inspection and the like of the current manual inspection, therefore, the stability of the product quality is influenced, the high-grade product rate of the product is reduced, the defective quantity is increased, customer claim disputes often occur, and the competitiveness of the product is seriously influenced.
Description
Technical Field
The utility model relates to a textile fabric production field especially relates to a cloth cover flaw detection system.
Background
At present, in the field of textile fabric production, textile inspection is still mostly in a manual inspection state. The manual inspection is high in labor intensity and low in inspection efficiency, and more importantly, the defects that the existing execution standard is high in discreteness, false inspection, missed inspection and multiple false inspection are caused, the inspection is inaccurate, not objective and unstable, the stability of product quality is influenced, the high-quality product rate of products is reduced, the defective quantity is increased, customer claim disputes often occur from the defects, the competitiveness of the products is seriously influenced, and therefore the cloth cover flaw detection system capable of effectively solving the problems is lacking at present.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The problem of present manual inspection not only intensity of labour is big, the inspection efficiency is low, more mainly ubiquitous implementation standard discreteness is big, the false retrieval, leak hunting, the false retrieval is many, the inspection is inaccurate, not objective, unstability etc. is solved to the stability that has influenced product quality has reduced the product quality, has reduced the product quality of premium grade rate, has increased the substandard product volume, also from this often takes place customer claim dispute, has seriously influenced the competitiveness of product is solved, a cloth cover flaw detection system is provided.
(II) technical scheme
The utility model provides a cloth cover flaw detection system, includes the controller, image sensor, cloth examines the camera, image display screen, the image memory, the light source, ultrasonic inspection, the alarm, laser marking pen, image sensor, the image memory, the light source, ultrasonic inspection, the alarm, laser marking pen and controller interconnect, cloth examines the camera, image display screen and controller interconnect.
Preferably, the cloth inspection camera further comprises a light-emitting panel, the light source comprises 4 light sources, the 4 light sources are respectively distributed in the front, the back, the left and the right of the cloth inspection camera, and the illumination direction of each light source is the same as the angle formed by the panel surface of the light-emitting panel.
The light-emitting panel is fixed below the cloth inspection camera through the bracket.
(III) advantageous effects
The utility model has the advantages that: when the device is used, 4 light sources 6 are turned on, the illumination direction of the light sources 6 and the light-emitting panel form the same illumination angle, the influence of uneven illumination can be effectively eliminated, cloth surface defects can be clearly reflected, then a cloth inspection camera 3 arranged above cloth is turned on, the cloth inspection camera 3 transmits patterns to an image sensor 2, the image sensor 2 respectively transmits the patterns to a controller 1 and an image display screen 4, an image storage 5 is arranged in the controller 1, qualified cloth patterns are stored in the image storage 5 in advance, when the patterns transmitted by the image sensor 2 are different from the qualified cloth patterns stored in advance, the controller 1 sends an electric signal to an alarm 8, the alarm 8 gives an alarm at the moment, then a worker is informed to go to the image display screen 4 to check whether the patterns are really unqualified, if the patterns are really unqualified, an instruction is sent to the controller 1, the controller 1 sends an electric signal to the laser marking pen 9 again to mark the unqualified cloth, the controller 1 is also connected with the ultrasonic flaw detection 7 device, the ultrasonic flaw detection 7 device aims to detect whether the cloth has a large damaged place or not, if the cloth has the large damaged place, the controller 1 sends the electric signal to the controller 1, then the controller 1 sends the electric signal to the alarm 8, the alarm 8 gives an alarm at the moment, then a worker is informed to go to the image display screen 4 to check whether the pattern is really unqualified or not, if the pattern is really unqualified, an instruction is sent to the controller 1, the controller 1 sends the electric signal to the laser marking pen 9 again to mark the unqualified cloth, and the cloth detection system solves the problems that the current manual inspection is large in labor intensity and low in inspection efficiency, more importantly, the common execution standard has large discreteness, wrong inspection, missed inspection and much wrong inspection, the defects of inaccurate, not objective and unstable inspection influence the stability of product quality, reduce the high-grade product rate of products, increase the defective product amount, frequently generate customer claim disputes and seriously influence the competitiveness of the products.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of the system of the present invention;
1-a controller; 2-an image sensor; 3-cloth inspection camera; 4-an image display screen; 5-an image memory; 6-a light source; 7-ultrasonic flaw detection; 8-an alarm; 9-laser marking pen;
Detailed Description
The cloth cover flaw detection system of the present invention is further described with reference to the accompanying drawings.
The utility model provides a cloth cover flaw detection system, includes controller 1, image sensor 2, cloth inspection camera 3, image display screen 4, image memory 5, light source 6, ultrasonic inspection 7, alarm 8, laser marking pen 9, image sensor 2, image memory 5, light source 6, ultrasonic inspection 7, alarm 8, laser marking pen 9 and controller 1 interconnect, cloth inspection camera 3, image display screen 4 and controller 1 interconnect.
Further, the cloth inspection camera comprises a light emitting panel, the light source 6 comprises 4 light sources, the 4 light sources are respectively distributed in the front, the back, the left and the right of the cloth inspection camera 3, and the illumination direction of each light source is the same as the angle formed by the panel surface of the light emitting panel.
Further, a bracket is included, and the light-emitting panel 10 is fixed below the cloth inspection camera 3 by the bracket.
The utility model discloses the theory of operation as follows: when the device is used, 4 light sources 6 are turned on, the illumination direction of the light sources 6 and the light-emitting panel form the same illumination angle, the influence of uneven illumination can be effectively eliminated, cloth surface defects can be clearly reflected, then a cloth inspection camera 3 arranged above cloth is turned on, the cloth inspection camera 3 transmits patterns to an image sensor 2, the image sensor 2 respectively transmits the patterns to a controller 1 and an image display screen 4, an image storage 5 is arranged in the controller 1, qualified cloth patterns are stored in the image storage 5 in advance, when the patterns transmitted by the image sensor 2 are different from the qualified cloth patterns stored in advance, the controller 1 sends an electric signal to an alarm 8, the alarm 8 gives an alarm at the moment, then a worker is informed to go to the image display screen 4 to check whether the patterns are really unqualified, if the patterns are really unqualified, an instruction is sent to the controller 1, the controller 1 sends an electric signal to the laser marking pen 9 again to mark the unqualified cloth, the controller 1 is also connected with the ultrasonic flaw detection 7 device, the ultrasonic flaw detection 7 device aims to detect whether the cloth has a large damaged place or not, if the cloth has the large damaged place, the controller 1 sends the electric signal to the controller 1, then the controller 1 sends the electric signal to the alarm 8, the alarm 8 gives an alarm at the moment, then a worker is informed to go to the image display screen 4 to check whether the pattern is really unqualified or not, if the pattern is really unqualified, an instruction is sent to the controller 1, the controller 1 sends the electric signal to the laser marking pen 9 again to mark the unqualified cloth, and the cloth detection system solves the problems that the current manual inspection is large in labor intensity and low in inspection efficiency, more importantly, the common execution standard has large discreteness, wrong inspection, missed inspection and much wrong inspection, the defects of inaccurate, not objective and unstable inspection influence the stability of product quality, reduce the high-grade product rate of products, increase the defective product amount, frequently generate customer claim disputes and seriously influence the competitiveness of the products.
The above embodiments are merely to describe the preferred embodiments of the present invention, and not to limit the concept and scope of the present invention, and without departing from the design concept of the present invention, various modifications and improvements made by the ordinary person in the art to the technical solution of the present invention should fall into the protection scope of the present invention, and the technical contents claimed by the present invention are all described in the claims.
Claims (3)
1. A cloth cover flaw detection system is characterized in that: including controller (1), image sensor (2), cloth inspection camera (3), image display screen (4), image memory ware (5), light source (6), ultrasonic inspection (7), alarm (8), laser marking pen (9), image sensor (2), image memory ware (5), light source (6), ultrasonic inspection (7), alarm (8), laser marking pen (9) and controller (1) interconnect, cloth inspection camera (3), image display screen (4) and controller (1) interconnect.
2. The cloth cover flaw detection system of claim 1, characterized in that: the cloth inspection camera is characterized by further comprising a light-emitting panel, wherein the light source (6) comprises 4 light sources, the 4 light sources are respectively distributed in the front, back, left and right directions of the cloth inspection camera (3), and the illumination direction of each light source is the same as the angle formed by the panel surface of the light-emitting panel.
3. The cloth cover flaw detection system of claim 2, characterized in that: the cloth inspection camera comprises a bracket, wherein the light-emitting panel (10) is fixed below the cloth inspection camera (3) through the bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921846317.1U CN211206296U (en) | 2019-10-30 | 2019-10-30 | Cloth cover flaw detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921846317.1U CN211206296U (en) | 2019-10-30 | 2019-10-30 | Cloth cover flaw detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211206296U true CN211206296U (en) | 2020-08-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921846317.1U Active CN211206296U (en) | 2019-10-30 | 2019-10-30 | Cloth cover flaw detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211206296U (en) |
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2019
- 2019-10-30 CN CN201921846317.1U patent/CN211206296U/en active Active
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