CN211203257U - Hot melt butt joint wrapping structure of continuous glass fiber reinforced composite pipe - Google Patents

Hot melt butt joint wrapping structure of continuous glass fiber reinforced composite pipe Download PDF

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CN211203257U
CN211203257U CN201922448405.2U CN201922448405U CN211203257U CN 211203257 U CN211203257 U CN 211203257U CN 201922448405 U CN201922448405 U CN 201922448405U CN 211203257 U CN211203257 U CN 211203257U
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composite pipe
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continuous glass
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陈聪
蔺建刚
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Hebei Haien Rubber Products Co ltd
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Abstract

本实用新型属于复合管接头技术领域,具体的讲涉及一种连续玻纤增强复合管的热熔对接包缠结构。其包括设置在管口对接处的双台阶接口,其中,所述双台阶接口包括设置在复合管外层的包缠坡口、连续玻纤增强层的包缠面以及设置在复合管内层的热熔段,在所述包缠坡口和包缠面上设置由连续玻纤预浸带热熔敷设构成的缠绕层,在所述缠绕层的外部设置由塑料构成的包覆层。该新型热熔对接包缠结构具有接口结构强度高、密封性能强且连接操作简单的特点。

Figure 201922448405

The utility model belongs to the technical field of composite pipe joints, in particular to a hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe. It includes a double-step interface disposed at the butt joint of the pipe mouth, wherein the double-step interface includes a wrapping groove disposed on the outer layer of the composite pipe, a wrapping surface of the continuous glass fiber reinforced layer, and a heat exchanger disposed on the inner layer of the composite pipe. In the melting section, a wrapping layer composed of continuous glass fiber prepreg tape hot-melt laying is disposed on the wrapping groove and wrapping surface, and a wrapping layer made of plastic is disposed on the outside of the wrapping layer. The novel hot-melt butt wrapping structure has the characteristics of high interface structure strength, strong sealing performance and simple connection operation.

Figure 201922448405

Description

一种连续玻纤增强复合管的热熔对接包缠结构A hot-melt butt wrapping structure of continuous glass fiber reinforced composite pipe

技术领域technical field

本实用新型属于复合管接头技术领域,具体的讲涉及一种连续玻纤增强复合管的热熔对接包缠结构。The utility model belongs to the technical field of composite pipe joints, in particular to a hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe.

背景技术Background technique

复合管是一种具有中心夹层的管道,其中心夹层根据管道不同的应用场景,具有多种选择,其中连续玻纤增强热塑性管道,在管壁中增加由连续玻璃纤维预浸带缠绕构成的增强芯层,增加了复合管道的结构强度,使柔性管道承受高压传输介质,整体管道系统具有高耐热、高耐压、质量轻、不腐蚀、寿命长、可回收、可设计等特点,成为未来管道发展的方向。The composite pipe is a pipe with a central interlayer. The central interlayer has a variety of options according to different application scenarios of the pipe. Among them, the continuous glass fiber reinforced thermoplastic pipe is added in the pipe wall. The reinforcement composed of continuous glass fiber prepreg tape winding The core layer increases the structural strength of the composite pipeline, so that the flexible pipeline can withstand high pressure transmission medium. The direction of pipeline development.

但是由于复合管管壁层级多,结构复杂,内外层选择塑料或橡胶,整体硬度较高,直径也相对较大,连接处密封和抗压性能要求高,使得管口连接接口成为加工制作的难点,因此目前市场上已经销售的连续纤维增强塑料复合管道,其接口管件一般都是用纯塑料管件或者金属管件,不能满足管道系统高压的需要,且价格比较昂贵。However, due to the many layers of the composite pipe wall and the complex structure, the inner and outer layers are made of plastic or rubber, the overall hardness is relatively high, the diameter is relatively large, and the sealing and compression performance of the joint is high, which makes the nozzle connection interface a difficult point of processing. Therefore, the continuous fiber reinforced plastic composite pipes currently on the market generally use pure plastic pipe fittings or metal pipe fittings for their interface fittings, which cannot meet the high pressure requirements of the pipeline system and are relatively expensive.

实用新型内容Utility model content

本实用新型的目的就是提供一种接口结构强度高、密封性能强且连接操作简单的连续玻纤增强复合管的热熔对接包缠结构。The purpose of the utility model is to provide a hot-melt butt-wrapping structure of a continuous glass fiber reinforced composite pipe with high interface structure strength, strong sealing performance and simple connection operation.

为实现上述目的,本实用新型所采用的技术方案为:To achieve the above object, the technical scheme adopted by the present utility model is:

一种连续玻纤增强复合管的热熔对接包缠结构,其特征在于:包括设置在管口处的双台阶接口,其中,所述双台阶接口包括设置在复合管外层的包缠坡口、连续玻纤增强层的包缠面以及设置在复合管内层的热熔段,在所述包缠坡口和包缠面上设置由连续玻纤预浸带热熔敷设构成的缠绕层,在所述缠绕层的外部设置由塑料构成的包覆层。A hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe, characterized in that it comprises a double-step interface arranged at the mouth of the pipe, wherein the double-step interface comprises a wrapping groove arranged on the outer layer of the composite pipe , the wrapping surface of the continuous glass fiber reinforced layer and the hot-melt section arranged on the inner layer of the composite pipe, the wrapping groove and the wrapping surface are provided with a wrapping layer composed of continuous glass fiber prepreg tape hot-melt laying. The outer part of the wrapping layer is provided with a cladding layer made of plastic.

构成上述一种连续玻纤增强复合管的热熔对接包缠结构的附加技术特征还包括:The additional technical features of the hot-melt butt wrapping structure constituting the above-mentioned continuous glass fiber reinforced composite pipe also include:

——所述包缠坡口与复合管轴向的夹角为20至30度,所述包覆层与复合管轴向的夹角为10至15度。- The included angle between the wrapping groove and the axial direction of the composite tube is 20 to 30 degrees, and the included angle between the coating layer and the axial direction of the composite tube is 10 to 15 degrees.

——所述连续玻纤增强层的包缠面的长度在400至800mm之间,设置在复合管内层的所述热熔段的长度在2至2.5mm之间。- The length of the wrapping surface of the continuous glass fiber reinforced layer is between 400 and 800 mm, and the length of the hot-melt section arranged in the inner layer of the composite pipe is between 2 and 2.5 mm.

——位于所述双台阶接口内的缠绕层与包覆层之间设置由金属丝或金属带缠绕构成的补强层。- A reinforcing layer formed by winding metal wires or metal strips is arranged between the winding layer and the cladding layer in the double-step interface.

本实用新型所提供的一种连续玻纤增强复合管的热熔对接包缠结构同现有技术相比,具有以下优点:由于该复合管的热熔对接包缠结构包括设置在管口处的双台阶接口,双台阶接口由设置在复合管外层的包缠坡口、连续玻纤增强层的包缠面以及设置在复合管内层的热熔段构成,复合管的接头管口加工简单,加工操作快捷,便于热熔连接,在包缠坡口和包缠面上设置由连续玻纤预浸带构成的缠绕层,在缠绕层的外部设置由塑料构成的包覆层,缠绕和包覆双层结构提高了接口处的连接强度,承压能力强,密封效果突出,并且对于连续玻纤增强复合管的接头连接,保证了整体管道系统的一致性,安全性能大大增强。Compared with the prior art, the hot-melt butt-wrapped structure of the continuous glass fiber reinforced composite pipe provided by the utility model has the following advantages: because the hot-melt butt-wrapped structure of the composite pipe comprises a The double-step interface is composed of a wrapping groove set on the outer layer of the composite pipe, a wrapping surface of the continuous glass fiber reinforced layer, and a hot-melt section set on the inner layer of the composite tube. The joint orifice of the composite tube is simple to process. The processing operation is fast, and it is convenient for hot-melt connection. The winding layer composed of continuous glass fiber prepreg tape is arranged on the winding groove and the winding surface, and the coating layer composed of plastic is arranged on the outside of the winding layer. The double-layer structure improves the connection strength at the interface, the pressure bearing capacity is strong, and the sealing effect is outstanding, and for the joint connection of the continuous glass fiber reinforced composite pipe, the consistency of the overall pipeline system is guaranteed, and the safety performance is greatly enhanced.

附图说明Description of drawings

图1为本实用新型一种连续玻纤增强复合管的热熔对接包缠结构的示意图。Fig. 1 is a schematic diagram of a hot-melt butt-wrapping structure of a continuous glass fiber reinforced composite pipe of the present invention.

具体实施方式Detailed ways

下面结合附图对本实用新型所提供的一种连续玻纤增强复合管的热熔对接包缠结构和工作原理作进一步的详细说明。The hot-melt butt wrapping structure and working principle of a continuous glass fiber reinforced composite pipe provided by the present utility model will be further described in detail below with reference to the accompanying drawings.

参见图1,为本实用新型所提供的一种连续玻纤增强复合管的热熔对接包缠结构的示意图。该新型热熔对接包缠结构包括设置在管口处的双台阶接口,双台阶接口包括设置在复合管外层1的包缠坡口11、连续玻纤增强层2的包缠面21以及设置在复合管内层3的热熔段31,在包缠坡口11和包缠面21上设置由连续玻纤预浸带热熔敷设构成的缠绕层4,在缠绕层4的外部设置由塑料构成的包覆层5。Referring to FIG. 1 , it is a schematic diagram of a hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe provided by the present invention. The novel hot-melt butt wrapping structure includes a double-step interface arranged at the nozzle, and the double-step interface includes a wrapping groove 11 arranged on the outer layer 1 of the composite pipe, a wrapping surface 21 of the continuous glass fiber reinforced layer 2, and a wrapping surface 21 arranged on the outer layer 1 of the composite pipe. In the hot-melt section 31 of the inner layer 3 of the composite pipe, a wrapping layer 4 composed of continuous glass fiber prepreg tapes is provided on the wrapping groove 11 and the wrapping surface 21 by hot-melting and laying, and the exterior of the wrapping layer 4 is provided with plastics. cladding layer 5.

其工作原理为:将连续玻纤预浸带增强芯层高压复合管的对接管口经过机械加工成双台阶结构,包括设置在复合管外层的包缠坡口11、剥离复合管外层裸露处的连续玻纤增强层的包缠面21以及设置在复合管内层3的热熔段31,将内层管热熔段31经热熔对接,打磨后用连续玻纤预浸带交叉缠绕在包缠面21和坡口11表面,边缠绕边加热使玻璃纤维预浸带熔融敷设,再在其表面塑料包覆层5制成一体的连接接口。Its working principle is: the butt joint of the continuous glass fiber prepreg tape reinforced core layer high-pressure composite pipe is machined into a double-step structure, including the wrapping groove 11 arranged on the outer layer of the composite pipe, and the outer layer of the peeling composite pipe is exposed. The wrapping surface 21 of the continuous glass fiber reinforced layer and the hot-melt section 31 arranged in the inner layer 3 of the composite pipe, the hot-melt section 31 of the inner layer pipe is butted by hot-melt, and then cross-wrapped with continuous glass fiber prepreg tape after grinding. The wrapping surface 21 and the surface of the groove 11 are heated while wrapping so that the glass fiber prepreg tape is melted and laid, and then the plastic wrapping layer 5 on the surface is formed into an integrated connection interface.

在构成上述一种连续玻纤增强复合管的热熔对接包缠结构中,In the hot-melt butt wrapping structure constituting the above-mentioned continuous glass fiber reinforced composite pipe,

——作为较佳的实施方式,上述包缠坡口11与复合管轴向的夹角a为20至30度,包覆层与复合管轴向的夹角b为10至15度,既便于机械加工,又适宜于连续玻璃纤维预浸带交叉缠绕形成牢固严密的增强骨架,保证了复合管内连续玻纤的一致性,提高复合管接头处的连接强度和密封效果。——As a preferred embodiment, the angle a between the above-mentioned wrapping groove 11 and the axial direction of the composite pipe is 20 to 30 degrees, and the angle b between the coating layer and the axial direction of the composite pipe is 10 to 15 degrees, which is convenient for Mechanical processing is also suitable for continuous glass fiber prepreg tapes to be cross-wound to form a firm and tight reinforced skeleton, which ensures the consistency of continuous glass fibers in the composite pipe and improves the connection strength and sealing effect of the composite pipe joints.

——进一步的,上述连续玻纤增强层2的包缠面21的长度在400至800mm之间,设置在复合管内层3的热熔段31的长度在2至2.5mm之间,既保证了复合管内层管热熔对接固定牢靠稳定,又为连续玻璃纤维预浸带热敷缠绕提供了足够空间,结构强度高、连接严密。——Further, the length of the wrapping surface 21 of the above-mentioned continuous glass fiber reinforced layer 2 is between 400 and 800 mm, and the length of the hot-melt section 31 arranged in the inner layer 3 of the composite pipe is between 2 and 2.5 mm, which not only ensures the The inner layer of the composite pipe is hot-melted and fixed firmly and stably, and provides enough space for the continuous glass fiber prepreg tape to be hot-wrapped, with high structural strength and tight connection.

——优选地,位于上述双台阶接口内的缠绕层4与包覆层5之间设置由金属丝或金属带缠绕构成的补强层6可以进一步增强复合管接头处的连接强度,提高复合管运行安全稳定性,延长了接头管道的使用寿命。——Preferably, the reinforcing layer 6 formed by the winding of metal wires or metal tapes is arranged between the winding layer 4 and the cladding layer 5 in the above-mentioned double-step interface, which can further enhance the connection strength at the joint of the composite pipe and improve the composite pipe. Safe and stable operation, extending the service life of the joint pipeline.

Claims (4)

1.一种连续玻纤增强复合管的热熔对接包缠结构,其特征在于:包括设置在管口对接处的双台阶接口,其中,所述双台阶接口包括设置在复合管外层的包缠坡口、连续玻纤增强层的包缠面以及设置在复合管内层的热熔段,在所述包缠坡口和包缠面上设置由连续玻纤预浸带热熔敷设构成的缠绕层,在所述缠绕层的外部设置由塑料构成的包覆层。1. a hot-melt butt wrapping structure of continuous glass fiber reinforced composite pipe, it is characterized in that: comprise the double-step interface that is arranged at the butt joint of the nozzle, wherein, the double-step interface comprises the bag that is arranged on the outer layer of the composite pipe. The wrapping groove, the wrapping surface of the continuous glass fiber reinforced layer, and the hot-melt section arranged on the inner layer of the composite pipe, and the wrapping groove and the wrapping surface are provided with a continuous glass fiber prepreg tape. layer, on the outside of the wrapping layer a cladding layer made of plastic is provided. 2.根据权利要求1所述的一种连续玻纤增强复合管的热熔对接包缠结构,其特征在于:所述包缠坡口与复合管轴向的夹角为20至30度,所述包覆层与复合管轴向的夹角为10至15度。2. The hot-melt butt wrapping structure of a continuous glass fiber reinforced composite tube according to claim 1, wherein the included angle between the wrapping groove and the axial direction of the composite tube is 20 to 30 degrees, so The included angle between the cladding layer and the axial direction of the composite pipe is 10 to 15 degrees. 3.根据权利要求2所述的一种连续玻纤增强复合管的热熔对接包缠结构,其特征在于:所述连续玻纤增强层的包缠面的长度在400至800mm之间,设置在复合管内层的所述热熔段的长度在2至2.5mm之间。3. The hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe according to claim 2, characterized in that: the length of the wrapping surface of the continuous glass fiber reinforced layer is between 400 and 800 mm. The length of the hot melt section in the inner layer of the composite pipe is between 2 and 2.5 mm. 4.根据权利要求1所述的一种连续玻纤增强复合管的热熔对接包缠结构,其特征在于:位于所述双台阶接口内的缠绕层与包覆层之间设置由金属丝或金属带缠绕构成的补强层。4. The hot-melt butt wrapping structure of a continuous glass fiber reinforced composite pipe according to claim 1, characterized in that: between the wrapping layer and the wrapping layer located in the double-step interface, a metal wire or a wrapping layer is provided. Reinforcing layer formed by winding metal tapes.
CN201922448405.2U 2019-12-31 2019-12-31 Hot melt butt joint wrapping structure of continuous glass fiber reinforced composite pipe Active CN211203257U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112780868A (en) * 2020-12-31 2021-05-11 宝鸡天联汇通复合材料有限公司 Non-metal connecting joint for composite pipe and connecting method
CN113639127A (en) * 2021-08-20 2021-11-12 宁波欧佩亚海洋工程装备有限公司 Adhesive composite pipe joint and manufacturing and mounting method and equipment thereof
CN113738985A (en) * 2021-09-23 2021-12-03 四川慧科合创机械技术有限公司 Electric fusion welding interface structure of continuous glass fiber reinforced core layer high-pressure composite pipe and application

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112780868A (en) * 2020-12-31 2021-05-11 宝鸡天联汇通复合材料有限公司 Non-metal connecting joint for composite pipe and connecting method
CN112780868B (en) * 2020-12-31 2023-09-29 宝鸡天联汇通复合材料有限公司 Connection method of nonmetallic connection joint for composite pipe
CN113639127A (en) * 2021-08-20 2021-11-12 宁波欧佩亚海洋工程装备有限公司 Adhesive composite pipe joint and manufacturing and mounting method and equipment thereof
CN113738985A (en) * 2021-09-23 2021-12-03 四川慧科合创机械技术有限公司 Electric fusion welding interface structure of continuous glass fiber reinforced core layer high-pressure composite pipe and application

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Denomination of utility model: A hot-melt butt wrapping structure for continuous glass fiber reinforced composite pipes

Granted publication date: 20200807

Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch

Pledgor: HEBEI HAIEN RUBBER PRODUCTS Co.,Ltd.

Registration number: Y2025980018622