CN211197863U

CN211197863U - Base plate unloader of wallboard production line

Info

Publication number: CN211197863U
Application number: CN201922182006.6U
Authority: CN
Inventors: 陈登科; 徐海山
Original assignee: Zhongshan Xinshuo Intelligent Technology Co ltd
Current assignee: Zhongshan Xinshuo Intelligent Technology Co ltd
Priority date: 2019-12-06
Filing date: 2019-12-06
Publication date: 2020-08-07
Anticipated expiration: 2029-12-06

Abstract

The utility model relates to a wallboard production technical field especially relates to a base plate unloader of wallboard production line, including install bin, shear frame, electric putter, vacuum chuck, inflator, vacuum generator, expansion hose, cylinder, displacement mechanism, support column, base case and driving motor, the crisscross axle center position of shear frame is located the inside intermediate position of install bin, the axle center position of shear frame is through the bottom swing joint of pivot with the install bin inner wall, the logical groove of cooperation shear frame activity is all seted up to the install bin both sides. The utility model discloses reached and carried out the automatic purpose of going up unloading to panel, whole process need not artifical the participation, can reach the action demand of automatic unloading, from the use that reduces manpower and materials, and whole degree of automation is high moreover, can very big degree go up the partial labour of enlargement of solving, and the absorption that can be applicable to not unidimensional panel simultaneously is fixed, improves and adsorbs fixed stability.

Description

Base plate unloader of wallboard production line

Technical Field

The utility model relates to a wallboard production technical field especially relates to a base plate unloader of wallboard production line.

Background

The assembled wall body is a wall body finally formed by filling environment-friendly and flame-retardant light glass wool into a glass magnesium flat plate by using a principle of a cast-in-place shear wall and using a galvanized light steel keel as a supporting framework and a high-strength glass magnesium flat plate as a disassembly-free gypsum panel. The method aims to save energy consumption, reduce dust emission, reduce cost, accelerate construction progress, reduce labor and improve wall quality. The novel wall material not only ensures the flatness of the wall surface, but also improves the integrity, the sound insulation and the shock strength of the wall body, and is a novel material which completely accords with the development trend of wall materials.

In the production and processing process of the assembled wall boards, the production of the assembled wall bodies mainly adopts a manual mode to carry out blanking operation, a complete automatic production line is not arranged, the wall boards after the completion of the carrying and processing are manually lifted from a conveying line in the blanking process, and the labor intensity of the mode is high. Meanwhile, due to the poor operation environment and certain danger coefficient, workers are easy to be injured, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a base plate unloader of wallboard production line has reached and has carried out the purpose of unloading in the automation to panel, and whole process need not artifical the participation, can reach the action demand of automatic unloading, and from here reduce the use of manpower and materials, and whole degree of automation is high moreover, can greatly relieve to the extent that the partial labour is enlarged, and the absorption that can be applicable to not unidimensional panel simultaneously is fixed, improves and adsorbs fixed stability.

(II) technical scheme

In order to realize the technical problem, the utility model provides a following technical scheme: a base plate blanking device of a wallboard production line comprises an installation box, a shearing frame, electric push rods, vacuum suckers, air cylinders, a vacuum generator, a telescopic hose, an air cylinder, a displacement mechanism, support columns, a base box and a driving motor, wherein the staggered axis position of the shearing frame is positioned at the middle position inside the installation box, the axis position of the shearing frame is movably connected with the bottom of the inner wall of the installation box through a rotating shaft, through grooves matched with the shearing frame to move are formed in two sides of the installation box, the two electric push rods are respectively positioned at two sides of the shearing frame, two ends of each electric push rod are respectively movably connected with one side, opposite to the shearing frame, of each shearing frame through hinges, the bottoms of four tail ends of the shearing frame are fixedly connected with the tops of the vacuum suckers, the tops of four tail ends of the shearing frame are fixedly connected with the bottoms of the air cylinders, and the air cylinders and the vacuum suckers, the bottom of the vacuum generator is fixedly connected with the top of the mounting box, and the output end of the vacuum generator is fixedly communicated with the air cylinder through a flexible hose.

Furthermore, the displacement mechanism comprises a protective box, a ball screw, a ball nut and a servo motor, the middle positions of two sides of the inner wall of the protective box are respectively connected with two ends of the ball screw in a rotating mode, and the outer surface of the ball screw is connected with the ball nut in a transmission mode.

Further, the top of cylinder and ball nut's bottom fixed connection, the track groove that the cooperation cylinder removed is seted up to the bottom of protective housing, one side of servo motor and the right side fixed connection of protective housing, servo motor's output and ball screw's one end transmission is connected.

Further, the shear frame is that two plates are crisscross state each other, be the state of moving about each other between two plates of shear frame.

Further, the top of the vacuum generator is fixedly connected with the free end of the air cylinder, and the fixed end of the top of the air cylinder is fixedly connected with the free end of the displacement mechanism.

Further, the right side of displacement mechanism bottom and the one end fixed connection of support column, the bottom and the output transmission of driving motor of support column are connected, driving motor's bottom and the bottom fixed connection of base incasement wall.

Furthermore, the bottom of the base box is fixedly connected with a damping bottom foot, and one side of the base box is provided with a heat dissipation hole matched with the driving motor for use.

(III) advantageous effects

The utility model provides a base plate unloader of wallboard production line possesses following beneficial effect:

1. the utility model drives the whole displacement mechanism to adjust in the direction by the operation of the driving motor, then the plane position of the displacement mechanism is adjusted by the operation of the driving motor, and the action of the air cylinder can drive the vacuum chuck to adjust in the height, after the vacuum chuck is contacted with four corners of the surface of the plate, the vacuum generator operates to extract air in the vacuum chuck, so that the adsorption effect of the vacuum chuck is optimized, the vacuum chuck and the plate are in a stable adsorption state, and then the blanking action is carried out, therefore, the whole process does not need manual participation, can meet the action requirement of automatic blanking, reduces the use of manpower and material resources, and the whole automation degree is high, the occupied factory space is small, the pollution source is less, the power consumption is less, the cost is low, the maintenance is easy, and the partial labor force can be greatly solved.

2. The utility model discloses because shear force frame and electric putter's setting, the extension state of shear force frame is controlled to running state through electric putter, when electric putter is in advancing state, can promote shear force frame and be in whole open state, four vacuum chuck can be applicable to the panel that the size increases this moment, adsorb with four corners of panel respectively, and electric putter department return stroke action time, span shrink between the whole shear force frame, can be applicable to the less panel of size and adsorb, consequently, at electric putter's the return stroke in-process that advances, the size of interval can reach adjustable effect between the shear force frame, thereby can be applicable to the absorption of not unidimensional panel fixedly, thereby the practicality has been improved.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

FIG. 2 is a schematic cross-sectional view of the structural protective case of the present invention;

fig. 3 is a schematic cross-sectional view of the structural base box of the present invention.

In the figure: 1. installing a box; 2. a shear frame; 3. a through groove; 4. an electric push rod; 5. a vacuum chuck; 6. an air cylinder; 7. a vacuum generator; 8. a flexible hose; 9. a cylinder; 10. a displacement mechanism; 11. a support pillar; 12. a base case; 13. a drive motor; 101. a protective box; 102. a ball screw; 103. a ball nut; 104. a servo motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a base plate blanking device of a wallboard production line comprises an installation box 1, a shear frame 2, electric push rods 4, vacuum suckers 5, air cylinders 6, a vacuum generator 7, a flexible hose 8, an air cylinder 9, a displacement mechanism 10, a support column 11, a base box 12 and a driving motor 13, wherein the staggered axis position of the shear frame 2 is positioned in the middle position inside the installation box 1, the axis position of the shear frame 2 is movably connected with the bottom of the inner wall of the installation box 1 through a rotating shaft, through grooves 3 matched with the shear frame 2 for movement are respectively arranged on two sides of the installation box 1, the two electric push rods 4 are respectively positioned on two sides of the shear frame 2, two ends of each electric push rod 4 are respectively movably connected with one side, opposite to the shear frame 2, of each end of the shear frame 2 are fixedly connected with the top of the vacuum suckers 5, the tops of the four ends of the shear frame 2 are respectively fixedly connected with the bottom of the, the inflator 6 is communicated with the vacuum chuck 5, the bottom of the vacuum generator 7 is fixedly connected with the top of the mounting box 1, the output end of the vacuum generator 7 is fixedly communicated with the inflator 6 through the telescopic hose 8, due to the arrangement of the shear frame 2 and the electric push rod 4, the extension state of the shear frame 2 is controlled through the operation state of the electric push rod 4, when the electric push rod 4 is in the propulsion state, the shear frame 2 can be pushed to be in the full-open state, at the moment, the four vacuum chucks can be suitable for plates with enlarged sizes to respectively adsorb with four corners of the plates, when the electric push rod 4 moves in a return stroke, the span between the shear frames 2 is contracted to be suitable for the adsorption of the plates with smaller sizes, therefore, in the process of the feeding and returning strokes of the electric push rod 4, the size of the space between the shear frames 2 can achieve the adjustable effect, thereby being suitable for the adsorption and fixation of the plates with different sizes, thereby improving the practicality.

The shear frame 2 is formed by mutually crossing two plates, the two plates of the shear frame 2 are in a mutually movable state, the top of a vacuum generator 7 is fixedly connected with the free end of a cylinder 9, the fixed end of the top of the cylinder 9 is fixedly connected with the free end of a displacement mechanism 10, the right side of the bottom of the displacement mechanism 10 is fixedly connected with one end of a supporting column 11, the bottom of the supporting column 11 is in transmission connection with the output end of a driving motor 13, the bottom of the driving motor 13 is fixedly connected with the bottom of the inner wall of a base box 12, the bottom of the base box 12 is fixedly connected with a damping footing, one side of the base box 12 is provided with a heat dissipation hole matched with the driving motor 13, the whole displacement mechanism 10 is driven by the operation of the driving motor 13 to carry out directional adjustment, then, the plane position where the operation adjustment of the displacement mechanism 10 is matched, and the action of, after vacuum chuck 5 contacts with four corners on panel surface, vacuum generator 7 operation can extract the inside air of vacuum chuck 5 simultaneously, make vacuum chuck 5's adsorption effect reach the optimization, make to be in stable adsorption state between vacuum chuck 5 and the panel, carry out the unloading action afterwards, consequently whole process need not artifical the participation, can reach the action demand of automatic unloading, from reducing the use of manpower and materials, and whole degree of automation is high, it is little to occupy the factory building space, the pollution sources is few, power consumptive few, with low costs, easy to maintain, can solve the labour enlarged portion in the very big degree.

Displacement mechanism 10 includes protective housing 101, ball screw 102, ball nut 103 and servo motor 104, and the intermediate position of protective housing 101 inner wall both sides rotates with ball screw 102's both ends respectively and is connected, and ball screw 102's surface and ball nut 103 transmission are connected, and the top of cylinder 9 and the bottom fixed connection of ball nut 103, the track groove that cooperation cylinder 9 removed is seted up to protective housing 101's bottom, one side of servo motor 104 and protective housing 101's right side fixed connection, and servo motor 104's output and ball screw 102's one end transmission are connected, the utility model discloses can reach the action demand of automatic unloading, from the use that reduces manpower and materials, whole degree of automation is high moreover, it is little to occupy the factory building space, the pollution sources is few, with low costs, easily power consumptive, can solve the labour enlarged portion in the very big degree.

The working principle is as follows: in the using process, the whole displacement mechanism 10 is driven to be directionally adjusted through the operation of the driving motor 13, and then the plane position of the displacement mechanism 10 is adjusted in a matching manner, in the process, the servo motor 104 is in operation transmission with the ball screw 102, because the axial motion is converted into the linear motion through the matching between the ball screw 102 and the ball nut 103, the air cylinder 9 can be driven to move left and right, the action of the air cylinder 9 can drive the vacuum chuck 5 to be highly adjusted, after the vacuum chuck 5 is contacted with four corners of the surface of a plate, the vacuum generator 7 is in operation to extract the air in the vacuum chuck 5, the adsorption effect of the vacuum chuck 5 is optimized, the vacuum chuck 5 and the plate are in a stable adsorption state, then the vacuum generator 7 stops operating, and the air enters the vacuum chuck 5, the suction force between the vacuum chuck 5 and the plate disappears, and the blanking operation is performed.

The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a base plate unloader of wallboard production line, includes install bin (1), shear frame (2), electric putter (4), vacuum chuck (5), inflator (6), vacuum generator (7), expansion hose (8), cylinder (9), displacement mechanism (10), support column (11), base case (12) and driving motor (13), its characterized in that: the staggered axis positions of the shear frames (2) are located in the middle of the inner part of the installation box (1), the axis positions of the shear frames (2) are movably connected with the bottom of the inner wall of the installation box (1) through rotating shafts, through grooves (3) matched with the shear frames (2) for movement are formed in the two sides of the installation box (1), two electric push rods (4) are respectively located in the two sides of the shear frames (2), the two ends of each electric push rod (4) are respectively movably connected with one side, opposite to the shear frame (2), through hinges, of the shear frame (2), the bottoms of the four tail ends of each shear frame (2) are fixedly connected with the top of a vacuum sucker (5), the tops of the four tail ends of each shear frame (2) are fixedly connected with the bottom of an air cylinder (6), the air cylinders (6) and the vacuum suckers (5) are in a communicated state, and the bottoms of vacuum generators (7) are fixedly connected with the top of the installation box (1), the output end of the vacuum generator (7) is fixedly communicated with the air cylinder (6) through a flexible hose (8).

2. The substrate blanking device of the wallboard production line of claim 1, wherein: the displacement mechanism (10) comprises a protective box (101), a ball screw (102), a ball nut (103) and a servo motor (104), the middle positions of two sides of the inner wall of the protective box (101) are respectively connected with two ends of the ball screw (102) in a rotating mode, and the outer surface of the ball screw (102) is connected with the ball nut (103) in a transmission mode.

3. The substrate blanking device of the wallboard production line of claim 2, wherein: the top of cylinder (9) and the bottom fixed connection of ball nut (103), the track groove that cooperation cylinder (9) removed is seted up to the bottom of guard box (101), one side of servo motor (104) and the right side fixed connection of guard box (101), the output of servo motor (104) is connected with the one end transmission of ball screw (102).

4. The substrate blanking device of the wallboard production line of claim 1, wherein: the shear frame (2) is characterized in that two plates are in a cross-shaped staggered state, and two plates of the shear frame (2) are in a movable state.

5. The substrate blanking device of the wallboard production line of claim 1, wherein: the top of the vacuum generator (7) is fixedly connected with the free end of the air cylinder (9), and the fixed end of the top of the air cylinder (9) is fixedly connected with the free end of the displacement mechanism (10).

6. The substrate blanking device of the wallboard production line of claim 1, wherein: the right side of displacement mechanism (10) bottom and the one end fixed connection of support column (11), the bottom of support column (11) is connected with the output transmission of driving motor (13), the bottom of driving motor (13) and the bottom fixed connection of base case (12) inner wall.

7. The substrate blanking device of the wallboard production line of claim 1, wherein: the bottom of the base box (12) is fixedly connected with a damping footing, and one side of the base box (12) is provided with a heat dissipation hole matched with the driving motor (13) for use.