CN211197863U - A substrate blanking device for a wallboard production line - Google Patents

Abstract

The utility model relates to a wallboard production technical field especially relates to a base plate unloader of wallboard production line, including install bin, shear frame, electric putter, vacuum chuck, inflator, vacuum generator, expansion hose, cylinder, displacement mechanism, support column, base case and driving motor, the crisscross axle center position of shear frame is located the inside intermediate position of install bin, the axle center position of shear frame is through the bottom swing joint of pivot with the install bin inner wall, the logical groove of cooperation shear frame activity is all seted up to the install bin both sides. The utility model discloses reached and carried out the automatic purpose of going up unloading to panel, whole process need not artifical the participation, can reach the action demand of automatic unloading, from the use that reduces manpower and materials, and whole degree of automation is high moreover, can very big degree go up the partial labour of enlargement of solving, and the absorption that can be applicable to not unidimensional panel simultaneously is fixed, improves and adsorbs fixed stability.

Description

A substrate blanking device for a wallboard production line

technical field

The utility model relates to the technical field of wallboard production, in particular to a substrate blanking device of a wallboard production line.

Background technique

The prefabricated wall adopts the principle of cast-in-place shear wall, using galvanized light steel keel as the supporting frame, high-strength glass magnesium plate as the plaster panel without dismantling, and filling the glass magnesium plate with environmentally friendly, flame-retardant lightweight glass wool. The final formed wall. The goal is to save energy consumption, reduce dust, reduce costs, speed up construction progress, reduce labor, and improve wall quality. It not only ensures the flatness of the wall, but also improves the integrity, sound insulation and seismic strength of the wall. It is a new material that fully conforms to the development trend of wall materials.

In the production and processing of prefabricated wall panels, the production of prefabricated walls mainly adopts manual cutting operations, and there is no complete set of automatic production lines. Wall panels, this method is labor-intensive. At the same time, due to the poor working environment and a certain risk factor, workers are easily injured and production efficiency is low.

Utility model content

(1) Technical problems solved

Aiming at the deficiencies of the prior art, the utility model provides a substrate blanking device for a wallboard production line, which achieves the purpose of automatically loading and unloading the board. The use of manpower and material resources is reduced, and the overall degree of automation is high, which can liberate most of the labor force to a great extent, and at the same time, it can be applied to the adsorption and fixation of plates of different sizes and improve the stability of adsorption and fixation.

(2) Technical solutions

In order to realize the above technical problems, the utility model provides the following technical solutions: a substrate blanking device for a wallboard production line, including a mounting box, a shearing frame, an electric push rod, a vacuum suction cup, an air cylinder, a vacuum generator, and a telescopic hose , cylinder, displacement mechanism, support column, base box and drive motor, the staggered axial position of the shearing frame is located in the middle position inside the installation box, and the axial position of the shearing frame passes through the rotation shaft and the inner wall of the installation box. The bottom is movably connected, the two sides of the installation box are provided with through grooves for the movement of the shear frame, the two electric push rods are respectively located on both sides of the shear frame, and the two ends of the electric push rod are respectively connected to the shear force. The opposite side of the frame is movably connected by hinges, the bottoms of the four ends of the shearing frame are fixedly connected to the top of the vacuum suction cup, and the tops of the four ends of the shearing frame are fixedly connected to the bottom of the air cylinder, and the air cylinder is fixedly connected. It is in a connected state with the vacuum suction cup, the bottom of the vacuum generator is fixedly connected with the top of the installation box, and the output end of the vacuum generator is fixedly connected to the air cylinder through a telescopic hose.

Further, the displacement mechanism includes a protective box, a ball screw, a ball nut and a servo motor, and the middle positions on both sides of the inner wall of the protective box are respectively rotatably connected with both ends of the ball screw, and the outer surface of the ball screw is connected. Drive connection with ball nut.

Further, the top of the air cylinder is fixedly connected to the bottom of the ball nut, the bottom of the protective box is provided with a track groove that cooperates with the movement of the air cylinder, one side of the servo motor is fixedly connected to the right side of the protective box, and the servo The output end of the motor is drive-connected with one end of the ball screw.

Further, the shearing frame is in a state where the two plates are in a cross-shaped staggered state, and the two plates of the shearing frame are in a mutually active state.

Further, the top of the vacuum generator is fixedly connected to the free end of the cylinder, and the fixed end of the top of the cylinder is fixedly connected to the free end of the displacement mechanism.

Further, the right side of the bottom of the displacement mechanism is fixedly connected to one end of the support column, the bottom of the support column is drivingly connected to the output end of the drive motor, and the bottom of the drive motor is fixedly connected to the bottom of the inner wall of the base box.

Further, the bottom of the base box is fixedly connected with a shock-absorbing foot, and one side of the base box is provided with a heat dissipation hole for use with the driving motor.

(3) Beneficial effects

The utility model provides a substrate blanking device of a wallboard production line, which has the following beneficial effects:

1. The utility model drives the entire displacement mechanism to adjust the direction through the operation of the driving motor, and then adjusts the plane position in coordination with the operation of the displacement mechanism, and the action of the cylinder can drive the vacuum suction cup to adjust the height. After the four corners of the surface of the plate are in contact, the vacuum generator can extract the air inside the vacuum suction cup at the same time, so that the adsorption effect of the vacuum suction cup can be optimized, so that the vacuum suction cup and the sheet are in a stable adsorption state. Cutting action, so the whole process does not need manual participation, which can meet the action requirements of automatic cutting, thereby reducing the use of manpower and material resources, and the overall degree of automation is high, occupying less plant space, less pollution sources, less power consumption, low cost, and easy maintenance. , which can greatly liberate most of the labor force.

2. Due to the arrangement of the shear frame and the electric push rod, the stretching state of the shear frame is controlled by the operation state of the electric push rod. When the electric push rod is in the push state, the shear frame can be pushed to be fully opened. At this time, the four vacuum suction cups can be applied to the plate with enlarged size, and they can be adsorbed with the four corners of the plate respectively. When the electric push rod moves back, the span between the entire shear frame shrinks, which can be applied to Plates with smaller sizes are adsorbed, so in the process of advancing and returning of the electric push rod, the size of the distance between the shear frames can be adjusted, so that it can be applied to the adsorption and fixation of plates of different sizes, thereby improving the practicability.

Description of drawings

Fig. 1 is the front schematic diagram of the structure of the utility model;

FIG. 2 is a schematic cross-sectional view of the structural protective box of the present utility model;

3 is a schematic cross-sectional view of a structural base box of the present invention.

In the picture: 1. Installation box; 2. Shearing frame; 3. Through groove; 4. Electric push rod; 5. Vacuum suction cup; 6. Air cylinder; 7. Vacuum generator; 8. Telescopic hose; 9. Air cylinder; 10, displacement mechanism; 11, support column; 12, base box; 13, drive motor; 101, protective box; 102, ball screw; 103, ball nut; 104, servo motor.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

1-3, the present utility model provides a technical solution: a substrate blanking device for a wall panel production line, comprising an installation box 1, a shearing frame 2, an electric push rod 4, a vacuum suction cup 5, an air cylinder 6, The vacuum generator 7, the telescopic hose 8, the air cylinder 9, the displacement mechanism 10, the support column 11, the base box 12 and the drive motor 13, the staggered axial position of the shear frame 2 is located in the middle position inside the installation box 1, the shear force The axial position of the frame 2 is movably connected with the bottom of the inner wall of the installation box 1 through the rotating shaft. The two sides of the installation box 1 are provided with through slots 3 for the movement of the shear frame 2, and the two electric push rods 4 are respectively located at the bottom of the shear frame 2. On both sides, the two ends of the electric push rod 4 are respectively connected with the opposite side of the shear frame 2 through hinges. The bottom of the four ends of the shear frame 2 are fixedly connected with the top of the vacuum suction cup 5, and the four shear frames 2 are connected. The top of the end is fixedly connected with the bottom of the air cylinder 6, the air cylinder 6 and the vacuum suction cup 5 are in a connected state, the bottom of the vacuum generator 7 is fixedly connected with the top of the installation box 1, and the output end of the vacuum generator 7 is connected through a telescopic hose. 8 is fixedly communicated with the air cylinder 6. Due to the setting of the shearing frame 2 and the electric push rod 4, the stretched state of the shearing frame 2 is controlled by the operation state of the electric push rod 4. When the electric push rod 4 is in the pushing state, it can be pushed The shearing frame 2 is in a fully opened state. At this time, the four vacuum suction cups can be applied to the plates with larger size, and they are respectively adsorbed with the four corners of the plate. The shrinkage of the span between them can be suitable for the adsorption of smaller-sized sheets. Therefore, during the forward and return process of the electric push rod 4, the size of the distance between the shear frames 2 can be adjusted, so that it can be applied to different sizes. The adsorption and fixation of large and small plates improves the practicability.

The shearing frame 2 is in a state where the two plates are crossed with each other, the two plates of the shearing frame 2 are in a mutual active state, the top of the vacuum generator 7 is fixedly connected with the free end of the cylinder 9, and the top of the cylinder 9 is in a fixed connection. The fixed end is fixedly connected with the free end of the displacement mechanism 10, the right side of the bottom of the displacement mechanism 10 is fixedly connected with one end of the support column 11, the bottom of the support column 11 is connected with the output end of the drive motor 13, and the bottom of the drive motor 13 is connected to the output end of the drive motor 13. The bottom of the inner wall of the base box 12 is fixedly connected, the bottom of the base box 12 is fixedly connected with shock-absorbing feet, and one side of the base box 12 is provided with a heat dissipation hole for use with the driving motor 13 , and the entire displacement mechanism 10 is driven by the operation of the driving motor 13 . Adjust the direction, and then adjust the plane position with the operation of the displacement mechanism 10, and the action of the air cylinder 9 can drive the vacuum suction cup 5 to adjust the height. After the vacuum suction cup 5 is in contact with the four corners of the plate surface, At the same time, the operation of the vacuum generator 7 can extract the air inside the vacuum suction cup 5, so that the adsorption effect of the vacuum suction cup 5 is optimized, so that the vacuum suction cup 5 and the plate are in a stable adsorption state, and then the blanking action is performed, so the entire The process does not require manual participation, which can meet the action requirements of automatic blanking, thereby reducing the use of manpower and material resources, and the overall degree of automation is high, occupying less space in the workshop, less pollution sources, less power consumption, low cost, and easy maintenance. Liberate most of the workforce.

The displacement mechanism 10 includes a protective box 101, a ball screw 102, a ball nut 103 and a servo motor 104. The middle positions on both sides of the inner wall of the protective box 101 are rotatably connected to both ends of the ball screw 102, and the outer surface of the ball screw 102 is The ball nut 103 is drivingly connected, the top of the air cylinder 9 is fixedly connected to the bottom of the ball nut 103, the bottom of the protective box 101 is provided with a track groove for the movement of the air cylinder 9, and one side of the servo motor 104 is fixedly connected with the right side of the protective box 101, The output end of the servo motor 104 is connected to one end of the ball screw 102 by transmission, the utility model can meet the action requirements of automatic blanking, thereby reducing the use of manpower and material resources, and the overall degree of automation is high, occupying small workshop space, less pollution sources, and consumption. Less electricity, low cost, easy maintenance, can greatly liberate most of the labor force.

Working principle: in the process of use, the entire displacement mechanism 10 is driven to adjust the direction by the operation of the drive motor 13, and then the plane position is adjusted in coordination with the operation of the displacement mechanism 10. During this process, the servo motor 104 operates and drives the The ball screw 102, due to the cooperation between the ball screw 102 and the ball nut 103, converts the axial motion into linear motion, so it can drive the cylinder 9 to move left and right, and the action of the cylinder 9 can drive the vacuum suction cup 5 to move in height. Adjustment, after the vacuum suction cup 5 is in contact with the four corners of the surface of the plate, the vacuum generator 7 can operate at the same time to extract the air inside the vacuum suction cup 5, so that the adsorption effect of the vacuum suction cup 5 is optimized, so that the vacuum suction cup 5 It is in a stable adsorption state with the plate, and then the vacuum generator 7 stops running, and the interior of the vacuum suction cup 5 enters the air, and the adsorption force between the vacuum suction cup 5 and the plate disappears, so that the blanking action is performed.

The control method of the present invention is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art. The supply of power also belongs to the common knowledge in the art, and the present invention is mainly used to protect the It is a mechanical device, so the present utility model will not explain the control mode and circuit connection in detail.

It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a base plate unloader of wallboard production line, includes install bin (1), shear frame (2), electric putter (4), vacuum chuck (5), inflator (6), vacuum generator (7), expansion hose (8), cylinder (9), displacement mechanism (10), support column (11), base case (12) and driving motor (13), its characterized in that: the staggered axis positions of the shear frames (2) are located in the middle of the inner part of the installation box (1), the axis positions of the shear frames (2) are movably connected with the bottom of the inner wall of the installation box (1) through rotating shafts, through grooves (3) matched with the shear frames (2) for movement are formed in the two sides of the installation box (1), two electric push rods (4) are respectively located in the two sides of the shear frames (2), the two ends of each electric push rod (4) are respectively movably connected with one side, opposite to the shear frame (2), through hinges, of the shear frame (2), the bottoms of the four tail ends of each shear frame (2) are fixedly connected with the top of a vacuum sucker (5), the tops of the four tail ends of each shear frame (2) are fixedly connected with the bottom of an air cylinder (6), the air cylinders (6) and the vacuum suckers (5) are in a communicated state, and the bottoms of vacuum generators (7) are fixedly connected with the top of the installation box (1), the output end of the vacuum generator (7) is fixedly communicated with the air cylinder (6) through a flexible hose (8).

2. The substrate blanking device of the wallboard production line of claim 1, wherein: the displacement mechanism (10) comprises a protective box (101), a ball screw (102), a ball nut (103) and a servo motor (104), the middle positions of two sides of the inner wall of the protective box (101) are respectively connected with two ends of the ball screw (102) in a rotating mode, and the outer surface of the ball screw (102) is connected with the ball nut (103) in a transmission mode.

3. The substrate blanking device of the wallboard production line of claim 2, wherein: the top of cylinder (9) and the bottom fixed connection of ball nut (103), the track groove that cooperation cylinder (9) removed is seted up to the bottom of guard box (101), one side of servo motor (104) and the right side fixed connection of guard box (101), the output of servo motor (104) is connected with the one end transmission of ball screw (102).

4. The substrate blanking device of the wallboard production line of claim 1, wherein: the shear frame (2) is characterized in that two plates are in a cross-shaped staggered state, and two plates of the shear frame (2) are in a movable state.

5. The substrate blanking device of the wallboard production line of claim 1, wherein: the top of the vacuum generator (7) is fixedly connected with the free end of the air cylinder (9), and the fixed end of the top of the air cylinder (9) is fixedly connected with the free end of the displacement mechanism (10).

6. The substrate blanking device of the wallboard production line of claim 1, wherein: the right side of displacement mechanism (10) bottom and the one end fixed connection of support column (11), the bottom of support column (11) is connected with the output transmission of driving motor (13), the bottom of driving motor (13) and the bottom fixed connection of base case (12) inner wall.

7. The substrate blanking device of the wallboard production line of claim 1, wherein: the bottom of the base box (12) is fixedly connected with a damping footing, and one side of the base box (12) is provided with a heat dissipation hole matched with the driving motor (13) for use.

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