CN211184989U - All-round mesh screen of energy-saving harvester filter equipment that threshes - Google Patents
All-round mesh screen of energy-saving harvester filter equipment that threshes Download PDFInfo
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- 238000001914 filtration Methods 0.000 claims abstract description 19
- 239000010902 straw Substances 0.000 claims abstract description 16
- 235000013339 cereals Nutrition 0.000 claims description 75
- 238000007664 blowing Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000004464 cereal grain Substances 0.000 claims 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 244000062793 Sorghum vulgare Species 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 235000019713 millet Nutrition 0.000 claims 2
- 238000003306 harvesting Methods 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 241001124569 Lycaenidae Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 241000251169 Alopias vulpinus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
本实用新型公开了一种节能型收割机全方位网筛脱粒过滤装置,它设置在收割机的谷粒收集仓的上方,包括设置在谷粒收集仓上方的脱粒箱体和过滤机构;本实用新型收割一亩节省一斤柴油,该节能型收割机全方位网筛脱粒过滤装置设置了脱粒筒,脱粒筒和内部的旋转滚筒上打谷棒配合箱体的内顶部固定安装有八字型挡板可以做到全方位进行排粒,增加排粒面积,相对于传统的收割机的脱粒筒,可以缩短脱粒筒的长度,可以有效的节约能耗,同时也减小收割机的生产成本,提高收割机的使用时间延长使用寿命;该节能型收割机设置的上层过滤筛板,可以对完成脱粒的秸秆进行二次过滤,减少谷粒浪费。
The utility model discloses an energy-saving harvester omnidirectional mesh screen threshing and filtering device, which is arranged above a grain collecting bin of the harvester and comprises a threshing box and a filtering mechanism arranged above the grain collecting bin; The new type of harvesting saves one kilogram of diesel per acre. This energy-saving harvester is equipped with an all-round mesh screen threshing filter device with a threshing drum. The threshing drum and the inner rotating drum are fixed with a figure-eight baffle on the inner top of the box. Compared with the threshing drum of the traditional harvester, the length of the threshing drum can be shortened, which can effectively save energy consumption, and also reduce the production cost of the harvester and improve the harvesting. The use time of the machine can prolong the service life; the upper filter sieve plate set on the energy-saving harvester can filter the threshed straw twice to reduce the waste of grain.
Description
技术领域technical field
本实用新型涉及收割机脱粒技术领域,具体为一种节能型收割机全方位网筛脱粒过滤装置。The utility model relates to the technical field of harvester threshing, in particular to an energy-saving harvester omnidirectional mesh screen threshing and filtering device.
背景技术Background technique
收割机是由塞勒斯·麦考密克实用新型的。收割机它是一体化收割农作物的机械。一次性完成收割、脱粒,并将谷粒集中到储藏仓,然后在通过传送带将粮食输送到运输车上,也可用人工收割,将稻、麦等作物的禾秆铺放在田间,然后再用谷物收获机械进行捡拾脱粒。收获稻、麦等谷类作物子粒和秸秆的作物收获机械。包括收割机、割晒机、割捆机、谷物联合收割机和谷物脱粒机等。谷物收获机械是在各种收割、脱粒工具的基础上发展起来的,收割机中在使用的过程中网筛脱粒过滤装置是十分重要的一个环节。The harvester was a utility model by Cyrus McCormick. Harvester It is an integrated machine for harvesting crops. The harvesting and threshing are completed at one time, and the grains are concentrated in the storage bin, and then the grain is transported to the transport vehicle through the conveyor belt. It can also be harvested manually, and the stalks of crops such as rice and wheat are laid in the field, and then used Grain harvesting machinery for picking and threshing. Crop harvesting machinery for harvesting grains and straws of cereal crops such as rice and wheat. Including harvesters, windrowers, balers, grain combine harvesters and grain threshers, etc. Grain harvesting machinery is developed on the basis of various harvesting and threshing tools. The mesh screen threshing filter device is a very important part in the process of using the harvester.
现有的网筛脱粒过滤装置存在的缺陷:1、现有的网筛脱粒过滤装置一般都是通过在底部设置通孔把谷粒排出,导致排粒面积较小,因此需要增加过滤桶的长度来增加排粒的速率,过滤桶过长的情况下能耗较大,而且增加收割机的生产成本;2、现有的网筛脱粒过滤装置在对谷粒过滤时,秸秆是直接排出的,但是这些秸秆上还会有一些谷粒,导致过滤不够彻底,谷粒的浪费率较大;3、传统的收割机能耗较大,负荷重容易损坏。The defects of the existing mesh screen threshing and filtering device: 1. The existing mesh screen threshing and filtering device generally discharges the grains by setting through holes at the bottom, resulting in a small discharge area, so it is necessary to increase the length of the filter barrel In order to increase the rate of grain discharge, if the filter barrel is too long, the energy consumption will be large, and the production cost of the harvester will increase; 2. When the existing mesh threshing and filtering device filters the grain, the straw is directly discharged, However, there will still be some grains on these straws, resulting in insufficient filtration and a large waste rate of grains; 3. The traditional harvester consumes a lot of energy and is easily damaged under heavy load.
实用新型内容Utility model content
本实用新型的目的在于提供一种节能型收割机全方位网筛脱粒过滤装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide an energy-saving harvester omnidirectional mesh screen threshing and filtering device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种节能型收割机全方位网筛脱粒过滤装置,它设置在收割机的谷粒收集仓的上方,包括设置在谷粒收集仓上方的脱粒箱体、设于脱粒箱体内的脱粒筒和设置在脱粒筒下方的过滤机构;所述脱粒筒为两端都开口的格栅式的圆筒,该脱粒筒内部安装有贯穿筒身的脱粒机构,所述脱粒机构包括沿着脱粒筒轴线安装的格栅式圆筒状的旋转滚筒和分布安装在旋转滚筒上打谷棒,所述打谷棒和所述脱粒筒的内环之间具有用于置入秸秆的脱粒间隙,旋转滚筒的内部具有一根中轴,所述中轴的一端设于带动旋转滚筒旋转的从动锥齿轮;所述过滤机构包括平板支架和设于平板支架上的下层过滤筛板,所述下层过滤筛板的长度匹配于所述脱粒筒的长度,所述平板支架上还设有对应于脱粒筒排秸秆开口位置的上层过滤筛板,该平板支架的一端设有倾斜滑杆,所述收割机上设有用于倾斜滑杆插入的且具有倾斜滑孔的倾斜滑座,平板支架的另一端设有振动凸轮轴套,所述收割机上设有用于贯穿振动凸轮轴套的振动凸轮轴,所述振动凸轮轴通过收割机的发动机带动旋转进而使得平板支架倾斜振动进而让下层过滤筛板和上层过滤筛板上的谷粒往前传输的同时掉落到谷粒收集仓中,收割机的发动机还带动所述从动锥齿轮转动。In order to achieve the above purpose, the utility model provides the following technical solutions: an energy-saving harvester omnidirectional mesh screen threshing and filtering device, which is arranged above the grain collection bin of the harvester, including a threshing set above the grain collection bin a box body, a threshing cylinder arranged in the threshing box and a filter mechanism arranged below the threshing cylinder; the threshing cylinder is a grid-type cylinder with both ends open, and a threshing mechanism that penetrates the cylinder body is installed inside the threshing cylinder The threshing mechanism includes a grid-type cylindrical rotating drum installed along the axis of the threshing drum and threshing bars distributed on the rotating drum. In the threshing gap where the straws are placed, there is a central axis inside the rotating drum, and one end of the central axis is set on the driven bevel gear that drives the rotating drum to rotate; the filtering mechanism includes a flat plate support and a The lower filter sieve, the length of the lower filter sieve matches the length of the threshing drum, the flat support is also provided with an upper filter sieve corresponding to the opening position of the threshing drum, and one end of the flat support is provided with an upper filter sieve. There is a tilting slide bar, the harvester is provided with a tilting slide seat for the tilting slide bar to be inserted and has a tilting slide hole, the other end of the flat bracket is provided with a vibration camshaft sleeve, and the harvester is provided with a vibration camshaft for passing through. The vibrating camshaft of the sleeve is driven to rotate by the engine of the harvester, so that the flat support is inclined to vibrate, so that the grains on the lower filter sieve plate and the upper filter sieve plate are transported forward and dropped to the grain collection. In the warehouse, the engine of the harvester also drives the driven bevel gear to rotate.
优选地,所述谷粒收集仓的内部对应于下层过滤筛板的下方设有谷粒输出绞龙,对应于上层过滤筛板的下方设有谷粒回输绞龙,且谷粒收集仓的内部还设有从谷粒输出绞龙吹风到谷粒回输绞龙的吹谷风扇,所述谷粒回输绞龙将谷粒回输到脱粒筒上再次过滤,所述发动机通过皮带轮系连接带动吹谷风扇、从动锥齿轮、谷粒输出绞龙、谷粒回输绞龙和振动凸轮轴。Preferably, the inside of the grain collection bin is provided with a grain output auger corresponding to the lower part of the lower filter sieve plate, and the grain return auger is arranged corresponding to the lower part of the upper filter sieve plate, and the grain collection bin is provided with a grain return auger. There is also a grain blowing fan inside from the grain output auger to the grain return auger, and the grain return auger returns the grain to the threshing drum to filter again, and the engine is driven by the connection of the belt pulley. Fukiya fan, driven bevel gear, grain output auger, grain return auger and vibrating camshaft.
优选地,所述脱粒箱体的内顶部固定安装有八字型挡板。Preferably, a figure-eight baffle is fixedly installed on the inner top of the threshing box.
优选地,所述下层过滤筛板和上层过滤筛板都采用鱼鳞式筛板结构。Preferably, both the lower filter sieve plate and the upper layer filter sieve plate adopt a fish scale type sieve plate structure.
与现有技术相比,本实用新型的有益效果有以下几点:Compared with the prior art, the beneficial effects of the present utility model have the following points:
1.本实用新型收割一亩节省一斤柴油,该节能型收割机全方位网筛脱粒过滤装置设置了脱粒筒,脱粒筒和内部的旋转滚筒上打谷棒配合箱体的内顶部固定安装有八字型挡板可以做到全方位进行排粒,增加排粒面积,相对于传统的收割机的脱粒筒,可以缩短脱粒筒的长度,可以有效的节约能耗,同时也减小收割机的生产成本;提高收割机的使用时间延长使用寿命;1. The utility model harvests one mu and saves one kilogram of diesel oil. The threshing and filtering device of the energy-saving harvester is equipped with a threshing cylinder. The threshing rod on the threshing cylinder and the internal rotating drum is fixedly installed with the inner top of the box. The figure-eight baffle can discharge grains in all directions and increase the grain discharge area. Compared with the traditional harvester's threshing cylinder, the length of the threshing cylinder can be shortened, which can effectively save energy consumption and reduce the production of the harvester. Cost; increase the use time of the harvester and prolong the service life;
2.该节能型收割机全方位网筛脱粒过滤装置在脱粒筒排秸秆开口位置设置了上层过滤筛板,可以对完成脱粒的秸秆进行二次过滤,减少谷粒浪费。2. The energy-saving harvester's all-round mesh screen threshing and filtering device is equipped with an upper filter screen plate at the opening of the threshing drum to discharge the straw, which can filter the threshed straw twice and reduce the waste of grain.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的脱粒筒的侧视图;Fig. 2 is the side view of the threshing drum of the utility model;
图3为本实用新型的侧视图。Figure 3 is a side view of the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" The orientation or positional relationship indicated by "" etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation is therefore not to be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc., should be understood in a broad sense, for example, "connected" may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1-3,本实用新型提供的一种实施例:一种节能型收割机全方位网筛脱粒过滤装置,它设置在收割机的谷粒收集仓1的上方,包括设置在谷粒收集仓1上方的脱粒箱体2、设于脱粒箱体2内的脱粒筒3和设置在脱粒筒3下方的过滤机构4;脱粒筒3为两端都开口的格栅式的圆筒,该脱粒筒3内部安装有贯穿筒身的脱粒机构,脱粒机构包括沿着脱粒筒3轴线安装的格栅式圆筒状的旋转滚筒5和分布安装在旋转滚筒5上打谷棒6,打谷棒6和脱粒筒3的内环之间具有用于置入秸秆的脱粒间隙,旋转滚筒5的内部具有一根中轴51,中轴51的一端设于带动旋转滚筒5旋转的从动锥齿轮52;过滤机构 4包括平板支架41和设于平板支架41上的下层过滤筛板42,下层过滤筛板42的长度匹配于脱粒筒3的长度,平板支架41上还设有对应于脱粒筒3排秸秆开口位置的上层过滤筛板43,该平板支架41的一端设有倾斜滑杆44,收割机上设有用于倾斜滑杆44插入的且具有倾斜滑孔的倾斜滑座7,平板支架41的另一端设有振动凸轮轴套45,收割机上设有用于贯穿振动凸轮轴套45的振动凸轮轴8,振动凸轮轴8通过收割机的发动机9带动旋转进而使得平板支架41倾斜振动进而让下层过滤筛板42和上层过滤筛板43上的谷粒往前传输的同时掉落到谷粒收集仓1中,收割机的发动机9还带动从动锥齿轮52转动。Please refer to Figures 1-3, an embodiment provided by the present utility model: an energy-saving harvester omnidirectional mesh screen threshing and filtering device, which is arranged above the grain collection bin 1 of the harvester, including The threshing
谷粒收集仓1的内部对应于下层过滤筛板42的下方设有谷粒输出绞龙10,对应于上层过滤筛板43的下方设有谷粒回输绞龙11,且谷粒收集仓1的内部还设有从谷粒输出绞龙10吹风到谷粒回输绞龙 11的吹谷风扇12,谷粒回输绞龙11将谷粒回输到脱粒筒3上再次过滤,发动机9通过皮带轮系连接带动吹谷风扇12、从动锥齿轮52、谷粒输出绞龙10、谷粒回输绞龙11和振动凸轮轴8。脱粒箱体2的内顶部固定安装有八字型挡板13。下层过滤筛板42和上层过滤筛板 43都采用鱼鳞式筛板结构。The inside of the grain collection bin 1 is provided with a
具体工作时,参见图1中的箭头方向,被收割的秸秆从脱粒箱体2一侧进入,脱粒筒3内部的旋转滚筒5和分布安装在旋转滚筒5 上打谷棒6一起旋转,在旋转中将秸秆上的谷粒打落,谷粒从脱粒筒 3的各个位置和方向排出到下方的过滤机构中,针对上方的排出谷粒,脱粒筒3的八字型挡板将往上排出的谷粒挡住,从脱粒箱体2和脱粒筒3之间的间隙中下落。谷粒到了过滤机构4上后,平板支架41上的下层过滤筛板42被振动凸轮轴8转动带动着其沿着倾斜滑座7的腰型孔的倾斜方向振动,进而让谷粒被过滤的同时,也往前不断的传输,但是这层掉落的谷粒有一部分带有一定的稻杆,这样就需要重新的打谷过滤,直到完全脱粒为止,所以在谷粒收集仓1的端侧设置吹谷风扇12,吹谷风扇12的风吹过来把带有稻杆的谷粒吹到谷粒回输绞龙11的位置,让它回输到脱粒筒内,另外的谷粒输出绞龙10将谷粒输出到包装的位置。During specific work, referring to the direction of the arrow in FIG. 1 , the harvested straw enters from the side of the
为了防止浪费,在脱粒筒3的排谷粒口位置,设置了上层过滤筛板43,这样被附着在秸秆上的谷粒可以被再次过滤,完成回收,大大减少了谷粒浪费。In order to prevent waste, an upper filter sieve plate 43 is set at the position of the grain discharge port of the threshing
在传动方面,发动机采用皮带轮一级一级的传动带动吹谷风扇 12、从动锥齿轮52、谷粒输出绞龙10、谷粒回输绞龙11和振动凸轮轴8,对应从动锥齿轮52采用主动锥齿轮带动,主动锥齿轮的外轮为皮带轮,而谷粒输出绞龙10和谷粒回输绞龙11的外轮也为皮带轮,谷粒输出绞龙10设置在谷粒收集仓1的较低位置,谷粒回输绞龙11 设置在谷粒收集仓1倾斜往上的位置。In terms of transmission, the engine adopts the step-by-step transmission of the pulley to drive the blowing
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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CN110393077A (en) * | 2019-09-09 | 2019-11-01 | 周院红 | An energy-saving harvester omnidirectional mesh threshing filter device |
CN114467477A (en) * | 2022-03-24 | 2022-05-13 | 周院红 | All-dimensional mesh screen harvester threshing device with mesh screen web |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110393077A (en) * | 2019-09-09 | 2019-11-01 | 周院红 | An energy-saving harvester omnidirectional mesh threshing filter device |
CN110393077B (en) * | 2019-09-09 | 2024-07-19 | 周院红 | Omnibearing mesh screen threshing and filtering device of energy-saving harvester |
CN114467477A (en) * | 2022-03-24 | 2022-05-13 | 周院红 | All-dimensional mesh screen harvester threshing device with mesh screen web |
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