Block type winding stator core shaping tool
Technical Field
The utility model relates to a piece together formula winding stator core plastic frock.
Background
In the production process of the motor, a motor stator and a motor rotor are needed, and in the actual production application, a motor stator iron core is formed by splicing a plurality of spliced block type winding stator iron cores. The orderly line sequence and the line ends of the spliced block type winding stator iron core can bring great convenience to the stator winding assembling process, if the line ends of the iron core winding are manually arranged, the phenomena of irregularity and fluffy line ends can be generated, and a plurality of uncertain factors can be brought by manual operation, so that the spliced block type winding stator iron core shaping tool is very necessary to design under the condition that the iron cores need to be processed in a large batch in the mass production of motors. The shaping tool for the block-type winding stator core is designed, so that the production efficiency can be greatly improved, the error rate of iron core production is reduced, and a plurality of adverse factors caused by manual shaping are reduced.
Disclosure of Invention
The utility model aims to provide a: the unfavorable factor that manual plastic brought for production process is avoided, provides a simple structure, convenient to use, the piece together formula winding stator core plastic frock that the commonality is strong.
In order to realize the functions, the shaping tool for the block type winding stator core is developed, and comprises a bottom plate, a supporting block, a wire head adjusting block, a fixed cylinder assembly, a shaping cylinder group I assembly, a shaping cylinder group II assembly and a shaping cylinder group III assembly, wherein the supporting block is fixed in the axial middle of the bottom plate, the wire head adjusting block is positioned at the rear side of the supporting block in the axial middle of the bottom plate, the fixed cylinder assembly is positioned right above the supporting block, the shaping cylinder group I assembly is positioned at the left side and the right side of the supporting block, an included angle theta is formed between the shaping cylinder group II assembly and the horizontal direction, the shaping cylinder group II assembly is positioned above the wire head adjusting block, and the shaping cylinder group III assembly is positioned at the left side and the right side of the wire head adjusting. The design is convenient for shaping the stator core of the block type winding.
The supporting block comprises a positioning block and a front stop block, a section of groove is formed in the upper surface of the positioning block, a section of arc inclined plane used for being attached to a large arc surface of the spliced winding stator core is arranged at each of the left end and the right end of the groove, and a positioning convex strip used for positioning the spliced winding stator core is arranged in the middle of the groove. Such a design facilitates axial positioning of the stator core.
The front stop block is positioned on the front side of the positioning block and can be replaced to adapt to the spliced winding stator cores with different sizes. Due to the design, the front stop block is convenient to replace, and the spliced winding stator cores with different sizes are convenient to fix.
The end of a thread adjusting block is used for adjusting the shape of the end of a piece type winding stator core thread. The design is convenient for the molding of the wire ends of the stator core of the block type winding.
The fixed air cylinder assembly comprises a nylon block pressure head A, a support A and an air cylinder A, the nylon block pressure head A is fixed at the front end of an air cylinder telescopic rod, the air cylinder A is fixed on a bottom plate through the support A, and the nylon block pressure head A compresses the block type winding stator iron core from the upper side. The design is convenient for the stator core of the block type winding to cling to the supporting block.
The shaping cylinder group I component comprises a nylon block pressure head B, a support B, a cylinder B, a nylon block pressure head C, a support C and a cylinder C, the cylinder B is fixed on the bottom plate through the support B, the nylon block pressure head B is fixed at the front end of an expansion rod of the cylinder B, the cylinder C is fixed on the bottom plate through the support C, the nylon block pressure head C is fixed at the front end of an expansion rod of the cylinder C, and the nylon block pressure head B and the nylon block pressure head C tightly press the spliced winding stator iron core for theta from the left side and the right side of the supporting block and the included angle of the horizontal direction. The design is convenient for shaping the line shapes of the left side and the right side of the split winding stator core.
Shaping cylinder group II subassembly includes nylon piece pressure head D, support D, cylinder D, nylon piece pressure head E, support E, cylinder D pass through support D and fix on the bottom plate, nylon piece pressure head D fix the front end at cylinder D telescopic link, cylinder E pass through support E and fix on the bottom plate, nylon piece pressure head E fix the front end at cylinder E telescopic link, nylon piece pressure head D and nylon piece pressure head E be located the upside of end of a thread regulating block for the vertical direction straightening of piecing together piece formula winding stator core end of a thread. The design is convenient for straightening the shape of the vertical direction of the wire end of the spliced block type winding stator core.
Shaping cylinder group III subassembly includes nylon piece pressure head F, support F, cylinder F, nylon piece pressure head G, support G, cylinder F pass through support F and fix on the bottom plate, nylon piece pressure head F fix the front end at cylinder F telescopic link, cylinder G pass through support G and fix on the bottom plate, nylon piece pressure head G fix the front end at cylinder G telescopic link, nylon piece pressure head F and nylon piece pressure head G be located the left and right sides of end of a thread regulating block for the horizontal direction of piecing together block type winding stator core end of a thread is straightened. The design is convenient for straightening the line head shape of the line head of the split block type winding stator core in the horizontal direction.
The utility model has the advantages that: through using piece together formula winding stator core plastic frock, can improve the efficiency of piece together formula winding stator core plastic greatly to improve motor stator core's production efficiency.
Drawings
Fig. 1 is an isometric view of the present invention.
Fig. 2 is a front view of the present invention.
In fig. 1: 1 is a bottom plate; 2 is a positioning block; 3 is a front stop block; 4 is a nylon block pressure head B; 5 is a cylinder B; 6 is a cylinder bracket B; 7 is a cylinder bracket F; 8 is a cylinder F; 9 is a nylon block pressure head F; 10 is a thread end adjusting block; 11 is a nylon block pressure head D; 12 is a cylinder D; 13 is a cylinder bracket D; 14 is nylon block pressure head A, 15 is cylinder A, 16 is cylinder support A, 17 is cylinder E.
In fig. 2: 18 is cylinder support E, 19 is nylon piece pressure head E, 20 is nylon piece pressure head C, 21 is cylinder C, 22 is cylinder support C, 23 is cylinder G, 24 is cylinder support G, 25 is nylon piece pressure head G.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings and examples.
As shown in fig. 1 and 2, the shaping tool for the block-type winding stator core comprises a bottom plate 1, a positioning block 2, a front stop block 3, a thread end adjusting block 10, a nylon block pressure head B4, a nylon block pressure head F9, a nylon block pressure head D11, a nylon block pressure head a14, a nylon block pressure head E19, a nylon block pressure head C20 and a nylon block pressure head G25, the positioning block 2 is fixed in the axial middle of the bottom plate 1, the thread end adjusting block 10 is positioned at the rear side of the positioning block 2 in the axial middle of the bottom plate 1, the nylon block pressure head A14 is positioned right above the positioning block 2, the nylon block pressure head B4 and the nylon block pressure head C20 are positioned at the left side and the right side of the positioning block 2, the included angle between the nylon block pressure head D11 and the nylon block pressure head E19 is theta, the nylon block pressure head D11 and the nylon block pressure head E19 are positioned above the thread end adjusting block 10, the nylon block pressure head F9 and the nylon block pressure head G25 are positioned at the left side and the right side of the thread end adjusting block 10.
The upper surface of the positioning block 2 is provided with a section of groove, two ends of the groove are respectively provided with a section of circular arc inclined plane for fitting the large circular arc surface of the block type stator core winding, and a positioning convex strip for positioning the block type stator core winding is arranged in the middle of the groove.
The front stop block 3 is positioned on the front side of the positioning block 2, and the front stop block 3 can be replaced to adapt to the spliced block type winding stator cores with different sizes.
The end-of-wire adjusting block 10 is used for adjusting the shape of the end of the spliced block type winding stator core.
And the nylon block pressure head A14 compresses the block type winding stator iron core from the upper part of the positioning block 2.
The nylon block pressing head B4 and the nylon block pressing head C20 tightly press the spliced winding stator iron core at an included angle theta from the left side and the right side of the positioning block 2 to the horizontal direction, and the included angle theta is 20 degrees in the embodiment.
And the nylon block pressure head D11 and the nylon block pressure head E19 are positioned on the upper side of the wire end adjusting block 10 and are used for straightening the wire ends of the spliced block type winding stator core in the vertical direction.
The nylon block pressing heads F9 and G25 are located on the left side and the right side of the wire end adjusting block 10 and used for straightening wire ends of the spliced block type winding stator iron core in the horizontal direction.
The above description is only a preferred embodiment of the present invention, and all improvements and modifications should fall within the scope of the present invention.