CN211180117U - New forms of energy motor on-line measuring system - Google Patents
New forms of energy motor on-line measuring system Download PDFInfo
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- CN211180117U CN211180117U CN201921810479.XU CN201921810479U CN211180117U CN 211180117 U CN211180117 U CN 211180117U CN 201921810479 U CN201921810479 U CN 201921810479U CN 211180117 U CN211180117 U CN 211180117U
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Abstract
The utility model discloses a new forms of energy motor on-line test system, including electrical control system and the first transmission device (1) of connection electrical control system, second transmission device (2), third transmission device (3), transmission rotary platform (4), platform conversion equipment sets up in the transmission export of first transmission device (1) and the transmission entrance of second transmission device (2), third transmission device (3) set up between test platform (5) and transmission rotary platform (4), the utility model discloses carry out the part through setting up transmission rotary platform (4) with material loading transmission device and unloading transmission device and overlap at the material loading of motor performance test system and unloading in-process, add the P L C electrical control system who is used for controlling transmission device and transmission rotary platform (4) coordinated operation simultaneously, very big improvement motor test efficiency, P L C electrical control system receives motor measurement and control platform's test information simultaneously, can provide the function of reporting an emergency and asking for help or increased vigilance and test scram.
Description
Technical Field
The utility model relates to an intelligence field of observing and controling especially relates to new forms of energy motor on-line test system.
Background
The motor is an important device for industrial production, the performance quality of the motor directly influences the running state of a production machine, and the motor is of great importance to a large-scale enterprise due to the fact that the motor is provided with an advanced and perfect test system. The motor performance test system is mainly used for testing performance parameters, load characteristic curves and motor temperature rise experiments of the motor so as to judge whether the motor is qualified. Wherein the performance parameters comprise power factor, torque, rotating speed, output power and the like; the load characteristic curve can directly judge whether the tested motor meets the requirement design. However, in the existing motor performance test system, the tested motor is usually carried by manual carrying in feeding and discharging, even if a few enterprises adopt the mode of conveying belt input and output, the automation degree is not high, the input and output matching degree of the conveying belt is not high, and the test efficiency of the motor performance test system is greatly influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to the above-mentioned problem, provide new forms of energy motor online test system.
The new energy motor online test system comprises a first transmission device, a second transmission device, a third transmission device, a transmission rotary platform and an electrical control system connected with the first transmission device, the second transmission device, the third transmission device and the transmission rotary platform, wherein platform conversion equipment is arranged at a transmission outlet of the first transmission device and a transmission inlet of the second transmission device, the third transmission device is arranged between the test platform and the transmission rotary platform, and the electrical control system comprises a P L C controller connected with the test console and controls the first transmission device, the second transmission device, the third transmission device and the transmission rotary platform to operate according to test platform test state information collected by the test console.
Furthermore, the first transmission device and the second transmission device perform one-way transmission, and the one-way transmission comprises a transmission roller way, a transmission motor and a transmission mechanism for connecting the transmission roller way and the transmission motor, and the transmission mechanism is respectively used for product on-line testing and product off-line testing.
Furthermore, the third transmission device is used for bidirectional transmission and comprises a transmission roller way, a forward and reverse rotation transmission motor and a transmission mechanism for connecting the transmission roller way and the forward and reverse rotation transmission motor, and the transmission mechanism is used for testing the input and output of products on the test platform.
Furthermore, the rotary transmission platform comprises a rotary platform connected with the rotary motor and a transmission platform connected with the transmission motor, and is used for transferring the product from the first transmission device to the third transmission device during product on-line testing and transferring the product from the third transmission device to the second transmission device during product off-line testing.
Furthermore, the edge of the rotary transmission platform is provided with a circle of limiting steps, and the limiting steps are provided with openings for the test products to flow into the rotary transmission platform from the first transmission device and the third transmission device and flow out of the rotary transmission platform to the third transmission device and the second transmission device.
Furthermore, the conveying platform of the rotary conveying platform adopts a conveying belt device consisting of a conveying belt, a transmission mechanism and a plurality of transmission shafts.
Further, the electric control system also comprises a relay group connected with the P L C controller, and the relay group controls the start and stop of the first transmission device, the second transmission device, the third transmission device and the transmission rotary platform according to a control command issued by the P L C controller.
Furthermore, the electric control system also comprises a liquid crystal display and a control panel which are connected with the P L C controller, the liquid crystal display is used for visually displaying the progress information of the current test platform and the operation information of the transmission device and the transmission rotary platform, and the control panel is used for providing an emergency stop button connected with the power relay switch.
The beneficial effects of the utility model are that the utility model discloses carry out the part through setting up transmission rotary platform with material loading transmission device and unloading transmission device and overlap in motor capability test system's material loading and unloading process, add the P L C electrical control system who is used for controlling transmission device and transmission rotary platform coordinated operation simultaneously, very big improvement motor efficiency of software testing, P L C electrical control system receives motor measurement and control platform's test information simultaneously, can provide the function of reporting an emergency and stopping of reporting an emergency and drawing an emergency or an emergency.
Drawings
Fig. 1 is a schematic view of the structural principle of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
In the figure, 1 — first transfer device; 2-a second transmission device; 3-a third transmission device; 4-transfer the rotating platform; 5-a test platform; 6-test console; 7-water, electric docking assembly; 8-power supply and temperature control system; 9-test equipment.
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.
In this embodiment, as shown in fig. 1, the new energy motor online test system includes a first transmission device 1, a second transmission device 2, a third transmission device 3, a transmission rotary platform 4, and an electrical control system connecting the first transmission device 1, the second transmission device 2, the third transmission device 3, and the transmission rotary platform 4, wherein the platform conversion device is disposed at a transmission outlet of the first transmission device 1 and a transmission inlet of the second transmission device 2, the third transmission device 3 is disposed between a test platform 5 and the transmission rotary platform 4, the electrical control system includes a P L C controller connected to the test console 6, and controls operations of the first transmission device 1, the second transmission device 2, the third transmission device 3, and the transmission rotary platform 4 according to test state information of the test platform 5 collected by the test console 6.
Preferably, the first transmission device 1 and the second transmission device 2 perform one-way transmission, and the one-way transmission comprises a transmission roller way, a transmission motor and a transmission mechanism for connecting the transmission roller way and the transmission motor, and is respectively used for product on-line testing and product off-line testing. The third transmission device 3 is used for bidirectional transmission and comprises a transmission roller way, a forward and reverse rotation transmission motor and a transmission mechanism for connecting the transmission roller way and the forward and reverse rotation transmission motor and is used for testing the input and output of a product on the test platform 5.
The rotary transmission platform comprises a rotary platform connected with a rotary motor and a transmission platform connected with a transmission motor, and is used for transferring a product from the first transmission device 1 to the third transmission device 3 during product on-line testing and transferring a product from the third transmission device 3 to the second transmission device 2 during product off-line testing. The edge of the rotary transmission platform is provided with a circle of limiting steps, and the limiting steps are provided with openings for enabling test products to flow into the rotary transmission platform from the first transmission device 1 and the third transmission device 3 and enabling the test products to flow out of the rotary transmission platform to the third transmission device 3 and the second transmission device 2. The transmission platform of the rotary transmission platform adopts a conveyor belt device consisting of a conveyor belt, a transmission mechanism and a plurality of transmission shafts.
Preferably, the electric control system further comprises a relay group connected with the P L C controller, the relay group controls the start and stop of the first transmission device 1, the second transmission device 2, the third transmission device 3 and the transmission rotary platform 4 according to a control command issued by the P L C controller, the electric control system further comprises a liquid crystal display and a control panel, the liquid crystal display is connected with the P L C controller, the liquid crystal display is used for visually displaying the current progress information of the test platform 5 and the operation information of the transmission devices and the transmission rotary platform 4, and the control panel is used for providing an emergency stop button connected with the power relay switch.
In the embodiment, the online test bench conveying track is used for feeding and discharging the tested motor, when the online test bench conveying track runs, the tested motor waits for a system machine-needing signal after the tested motor is installed in a pre-installation area, and after the machine-needing signal is received, the system automatically starts a roller way to convey the tested motor to the test bench from the first conveying device 1 through the conveying rotary platform 4 and the third conveying device 3; completing automatic and rapid butt joint of water pipes, and starting a motor constant-temperature system to operate; meanwhile, when the system checks the cable, connection is completed, and the tested motor test program is started after connection is completed; and after the program to be tested is finished, the test console 6 gives a 'machine withdrawing' signal, the system starts the roller way to convey the tested motor from the third conveying device to the disassembly area through the transmission rotary platform 4 and the second conveying device 2 for disassembly, and after the disassembly is finished, a 'machine needing' signal is started for the next round of test.
In this embodiment, the roller way part is provided with a plurality of photoelectric sensors and weight sensors, when the situation that the clamping position of the detected motor or the transmission direction is different from the control signal direction in the feeding or discharging process is detected, a multi-level alarm is provided, when misoperation or abnormal conditions occur, a warning prompt (comprising a warning list and a processing method) can pop up on the liquid crystal display screen interface of the electric control system, and after the operator installs the prompt to remove the fault condition, the system recovers to operate! In case of emergency, the operator can press the emergency stop button on the control panel to stop all actions.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The new energy motor online test system is characterized by comprising a first transmission device (1), a second transmission device (2), a third transmission device (3), a transmission rotary platform (4) and an electrical control system connected with the first transmission device (1), the second transmission device (2), the third transmission device (3) and the transmission rotary platform (4), wherein the transmission rotary platform (4) is arranged at a transmission outlet of the first transmission device (1) and a transmission inlet of the second transmission device (2), the third transmission device (3) is arranged between a test platform (5) and the transmission rotary platform (4), the electrical control system comprises a P L C controller connected with the test console (6), and the operation of the first transmission device (1), the second transmission device (2), the third transmission device (3) and the transmission rotary platform (4) is controlled according to test state information of the test platform (5) collected by the receiving test console (6).
2. The new energy motor online testing system according to claim 1, wherein the first transmission device (1) and the second transmission device (2) are in one-way transmission, and comprise a transmission roller way, a transmission motor and a transmission mechanism for connecting the transmission roller way and the transmission motor, and the transmission mechanism is respectively used for product online testing and product offline testing.
3. The new energy motor online test system according to claim 1, wherein the third transmission device (3) performs bidirectional transmission, comprises a transmission roller way, a forward and reverse rotation transmission motor and a transmission mechanism connecting the transmission roller way and the forward and reverse rotation transmission motor, and is used for testing the input and output of a product on the test platform (5).
4. The new energy motor online testing system according to claim 1, wherein the transmission rotary platform comprises a rotary platform connected with a rotary motor and a transmission platform connected with a transmission motor, and is used for transferring the product from the first transmission device (1) to the third transmission device (3) during online testing of the product and transferring the product from the third transmission device (3) to the second transmission device (2) during offline testing of the product.
5. The new energy motor online test system according to claim 4, characterized in that a circle of limiting steps are arranged on the edge of the conveying rotary platform, and the limiting steps are provided with openings for the test products to flow into the conveying rotary platform from the first conveying device (1) and the third conveying device (3) and flow out of the conveying rotary platform to the third conveying device (3) and the second conveying device (2).
6. The new energy motor online test system according to claim 4, wherein the conveying platform of the conveying rotating platform adopts a conveyor belt device consisting of a conveyor belt, a transmission mechanism and a plurality of transmission shafts.
7. The new energy motor online test system according to claim 1, wherein the electrical control system further comprises a relay group connected with the P L C controller, and the relay group controls the start and stop of the first transmission device (1), the second transmission device (2), the third transmission device (3) and the transmission rotary platform (4) according to a control command issued by the P L C controller.
8. The new energy motor online test system according to claim 1, wherein the electrical control system further comprises a liquid crystal display and a control panel which are connected with a P L C controller, the liquid crystal display is used for visually displaying the progress information of the current test platform (5) and the operation information of the transmission device and the transmission rotary platform (4), and the control panel is used for providing an emergency stop button which is connected with a power relay switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921810479.XU CN211180117U (en) | 2019-10-25 | 2019-10-25 | New forms of energy motor on-line measuring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921810479.XU CN211180117U (en) | 2019-10-25 | 2019-10-25 | New forms of energy motor on-line measuring system |
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| CN211180117U true CN211180117U (en) | 2020-08-04 |
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| CN201921810479.XU Active CN211180117U (en) | 2019-10-25 | 2019-10-25 | New forms of energy motor on-line measuring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110596591A (en) * | 2019-10-25 | 2019-12-20 | 四川诚邦浩然测控技术有限公司 | New forms of energy motor on-line measuring system |
| CN114217221A (en) * | 2021-11-09 | 2022-03-22 | 中船澄西船舶修造有限公司 | Motor maintenance station platform based on test screen |
-
2019
- 2019-10-25 CN CN201921810479.XU patent/CN211180117U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110596591A (en) * | 2019-10-25 | 2019-12-20 | 四川诚邦浩然测控技术有限公司 | New forms of energy motor on-line measuring system |
| CN110596591B (en) * | 2019-10-25 | 2024-08-09 | 四川诚邦浩然测控技术有限公司 | New energy motor on-line testing system |
| CN114217221A (en) * | 2021-11-09 | 2022-03-22 | 中船澄西船舶修造有限公司 | Motor maintenance station platform based on test screen |
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