CN211178210U - A vehicle accelerator pedal bracket inspection tool - Google Patents
A vehicle accelerator pedal bracket inspection tool Download PDFInfo
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- CN211178210U CN211178210U CN202020049072.6U CN202020049072U CN211178210U CN 211178210 U CN211178210 U CN 211178210U CN 202020049072 U CN202020049072 U CN 202020049072U CN 211178210 U CN211178210 U CN 211178210U
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- 238000007689 inspection Methods 0.000 title abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 14
- 210000001015 abdomen Anatomy 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims 2
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- 238000000034 method Methods 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种汽车油门踏板支架检具,包括底板,底板中间位置固定安装模具,模具内部开设仿形槽,仿形槽上方对应安装油门支架,油门支架下端平面开有基准1孔、基准2孔,油门支架腹板部位开设定位孔,油门支架顶部平面开设基准3孔,油门支架顶部平面对应位置左侧固定安装夹具。本装置可以重复使用,对产品进行批量的检测,避免了一次性检验的浪费。使用合格品的开模作为模具安装工件,若产品的外形尺寸不合格,则产品在定位的过程中即会出现问题,增加了对产品外观的检测效果。安装定位销后,通过夹具对其进行夹紧,防止定位销底部的工件在不同孔位的上浮程度不同而出现的定位误差。本装置在各自由度对踏板支架进行了限定,精度更高。
The utility model discloses an automobile accelerator pedal bracket inspection tool, which comprises a bottom plate, a fixed installation mold in the middle of the bottom plate, a profiling groove is arranged inside the mold, an accelerator bracket is correspondingly installed on the top of the profiling groove, and a reference hole 1, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, a reference hole, and a reference hole are provided on the lower end plane of the throttle bracket. Reference 2 holes, positioning holes are set on the web of the throttle bracket, reference 3 holes are set on the top plane of the throttle bracket, and the installation fixture is fixed on the left side of the corresponding position on the top plane of the throttle bracket. The device can be used repeatedly to perform batch testing on products, thereby avoiding waste of one-time testing. The mold of the qualified product is used as the mold to install the workpiece. If the external dimension of the product is unqualified, there will be problems in the process of positioning the product, which increases the detection effect on the appearance of the product. After the positioning pin is installed, it is clamped by a clamp to prevent the positioning error caused by the different degree of floating of the workpiece at the bottom of the positioning pin in different holes. The device limits the pedal bracket in each degree of freedom, and has higher precision.
Description
技术领域technical field
本实用新型涉及汽车检具技术领域,具体为一种汽车油门踏板支架检具。The utility model relates to the technical field of automobile inspection tools, in particular to an automobile accelerator pedal bracket inspection tool.
背景技术Background technique
在汽车制造过程中,为了对生产出的汽车零件进行不良检验,质量工程师需要使用各种检具对不同的产品进行抽检,常使用塞规、螺纹卡规等,缺点是一次性报废,成本大。或者使用夹具对产品进行检验,其缺点是无法检测出产品是否弯曲,且安装过程中仅使用销子进行夹紧,若产品出现上浮且不同孔位上浮幅度不一致,其结果是导致测量不准。In the process of automobile manufacturing, in order to inspect the defective auto parts produced, the quality engineer needs to use various inspection tools to spot-check different products, often using plug gauges, thread calipers, etc. The disadvantage is one-time scrapping and high cost . Or use a fixture to inspect the product. The disadvantage is that it is impossible to detect whether the product is bent, and only pins are used for clamping during the installation process. If the product floats and the floating range of different holes is inconsistent, the result will lead to inaccurate measurement.
为此我们提出一种汽车油门踏板支架检具用于解决上述问题。Therefore, we propose an automobile accelerator pedal bracket inspection tool to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种汽车油门踏板支架检具,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a vehicle accelerator pedal bracket inspection tool to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种汽车油门踏板支架检具,包括底板,所述底板两侧安装固定拉杆,所述底板中间位置固定安装模具,所述模具内部开设仿形槽,所述仿形槽上方对应安装油门支架,所述油门支架下端平面开有基准1孔、基准2孔,所述基准1孔与所述基准2孔插接基准销,所述油门支架腹板部位开设定位孔,所述油门支架顶部平面开设基准3孔,所述油门支架顶部平面对应位置左侧固定安装夹具。In order to achieve the above purpose, the utility model provides the following technical solutions: an automobile accelerator pedal bracket inspection tool, comprising a bottom plate, fixed tie rods are installed on both sides of the bottom plate, a mold is fixedly installed in the middle of the bottom plate, and a copy shape is provided inside the mold A throttle bracket is correspondingly installed above the profiling slot, and a
优选的,所述夹具底部通过底座与底板连接固定,所述底座上表面螺纹连接螺栓,所述底座头部两侧焊接肋板,所述肋板腹部中空部位焊接伸出块,所述肋板顶部两侧安装铰链,所述铰链与杠杆铰接,所述杠杆左侧末端固定安装按钮,所述杠杆左侧末端底部安装弹簧,所述肋板顶部通过橡胶垫连接固定,所述杠杆右侧底部安装固定触头。Preferably, the bottom of the fixture is connected and fixed with the bottom plate through the base, the upper surface of the base is screwed with bolts, the two sides of the head of the base are welded with rib plates, the hollow part of the abdomen of the rib plate is welded with protruding blocks, and the rib plate is welded. A hinge is installed on both sides of the top, the hinge is hinged with the lever, the left end of the lever is fixed with a button, the bottom of the left end of the lever is installed with a spring, the top of the rib is connected and fixed by a rubber pad, and the bottom of the right side of the lever is installed Install the fixed contacts.
优选的,所述弹簧在松开状态下,所述杠杆右侧下压。Preferably, when the spring is released, the right side of the lever is pressed down.
优选的,所述仿形槽为合格品的开模。Preferably, the profiling groove is a mold opening of a qualified product.
优选的,所述触头与所述油门支架底部平面的空白部位抵压。Preferably, the contacts are pressed against a blank part of the bottom plane of the throttle bracket.
优选的,所述基准销与定位销A的安装位置不干涉。Preferably, the reference pin does not interfere with the installation position of the positioning pin A.
与现有技术相比,本实用新型的有益效果是:首先,本装置可以重复使用,对产品进行批量的检测,避免了一次性检验的浪费。本装置使用了合格品的开模作为模具安装踏板支架,若产品的外形尺寸不合格,则产品在定位的过程中即会出现问题,比现有装置增加了对产品外观的检测效果。安装定位销后,通过夹具对其进行夹紧,防止定位销底部的工件在不同孔位的上浮程度不同而出现的定位误差。本装置在各个自由度对踏板支架进行了限定,测量效果更好,精度更高。Compared with the prior art, the beneficial effects of the present invention are as follows: firstly, the device can be used repeatedly to perform batch inspection on products, thereby avoiding the waste of one-time inspection. The device uses the mold opening of the qualified product as the mold mounting pedal bracket. If the external dimension of the product is unqualified, there will be problems in the process of positioning the product, which increases the detection effect on the appearance of the product compared with the existing device. After the positioning pin is installed, it is clamped by a clamp to prevent the positioning error caused by the different degree of floating of the workpiece at the bottom of the positioning pin in different holes. The device limits the pedal bracket in each degree of freedom, so the measurement effect is better and the precision is higher.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1底板、2拉杆、3模具、4仿形槽、5油门支架、6基准1孔、7基准2孔、8基准销、9定位孔、9A定位销、10基准3孔、11夹具、111底座、112螺栓、113肋板、114伸出块、115铰链、116杠杆、117按钮、118弹簧、119橡胶垫片、12触头 。In the picture: 1 base plate, 2 tie rod, 3 mold, 4 profile groove, 5 throttle bracket, 6
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,本实用新型提供一种技术方案:一种汽车油门踏板支架检具,包括底板1,底板1两侧安装固定拉杆2,拉杆2设置的目的是方便使用者的搬运,底板1中间位置固定安装模具3,模具3内部开设仿形槽4,仿形槽4上方对应安装油门支架5,安装部位处处对应,油门支架5下端平面开有基准1孔6、基准2孔7,基准1孔6与基准2孔7插接基准销8,基准销起到初步夹紧定位的效果,油门支架5腹板部位开设定位孔9,油门支架5顶部平面开设基准孔10,油门支架5顶部平面对应位置左侧固定安装夹具11.Please refer to FIG. 1, the present utility model provides a technical solution: an automobile accelerator pedal bracket inspection tool, comprising a
夹具11底部通过底座111与底板1连接固定,底座111上表面螺纹连接螺栓112,底座111头部两侧焊接肋板113,肋板113腹部中空部位焊接伸出块114,肋板113顶部两侧安装铰链115,铰链115与杠杆116铰接,杠杆116左侧末端固定安装按钮117,杠杆116左侧末端底部安装弹簧118,肋板113顶部通过橡胶垫119连接固定,杠杆116右侧底部安装固定触头12。The bottom of the
弹簧118在松开状态下,杠杆116右侧下压,即使用者不按压按钮117时,触头12的状态是将支架抵压在仿形槽4内部的。When the
仿形槽4为合格品的开模,使得量具的尺寸结构均符合标准。The profiling groove 4 is the mold opening of the qualified product, so that the size and structure of the measuring tool conform to the standard.
触头12与油门支架5底部平面的空白部位抵压,此处不能与基准3孔10发生干涉,因为油门踏板支架是整体构架,所以只需通过按压顶部平面即可实现底部平面与仿形槽4的配合。The
基准销8与定位销9A的安装位置不干涉,避免无法安装。The installation positions of the reference pin 8 and the
工作原理:本实用新型需要使用时,使用者通过拉杆将装置搬运至待测量工位,将待测量工件(汽车油门踏板支架)对准仿形槽的相应位置安装扣合,然后在工件表面不同处指压,看工件有没有发生翘起。然后按照标号,在基准1孔,基准2孔,基准3孔内部插入基准销进行固定,按压夹具的按钮,然后松开按钮,触头在弹簧的推力作用下压紧工件,此时若工件的形状不合格,工件会发生翘起。最后在定位孔内插入定位销进行尺寸的定位测量,若能实现对孔插拔,则工件为合格品,否则为不良品。Working principle: When the utility model needs to be used, the user transports the device to the station to be measured through the pull rod, aligns the workpiece to be measured (car accelerator pedal bracket) with the corresponding position of the profiling groove to install and buckle, and then the workpiece surface is different. Apply pressure at the place to see if the workpiece is warped. Then, according to the label, insert the reference pin into the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (1)
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CN112454210A (en) * | 2020-11-25 | 2021-03-09 | 奇瑞汽车股份有限公司 | Clamping structure of plastic part checking fixture and working method of clamping structure |
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Cited By (1)
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CN112454210A (en) * | 2020-11-25 | 2021-03-09 | 奇瑞汽车股份有限公司 | Clamping structure of plastic part checking fixture and working method of clamping structure |
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