CN211162492U

CN211162492U - Infrared welding device

Info

Publication number: CN211162492U
Application number: CN201922097207.6U
Authority: CN
Inventors: 赵敏捷; 黄曰龙; 贺红峰; 宋家俊; 季小冬
Original assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Current assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Priority date: 2019-11-29
Filing date: 2019-11-29
Publication date: 2020-08-04
Anticipated expiration: 2029-11-29

Abstract

The utility model discloses an infrared welding device, this kind of infrared welding device includes sharp module, the weld holder, linear slide rail, the crane, the double-stroke cylinder, infrared heating component, exhaust subassembly, press material subassembly and guard shield, install the weld holder on the sliding block of sharp module, install the crane on a set of slider of linear slide rail, the vertical board trailing flank of weld holder installs the double-stroke cylinder, the telescopic link of double-stroke cylinder passes through connecting plate and crane fixed connection, the double-stroke cylinder switches welding station, treat welding station and maintenance station, install infrared heating component and exhaust subassembly on the crane, install on another group's slider of linear slide rail and press the material subassembly, the double-stroke cylinder is located the guard shield, the guard shield is fixed in on the crane. In this way, the utility model discloses compact structure operates steadily, prevents the rosin joint, and welding efficiency is high, and the heating region heat is even, can in time discharge poisonous smoke and dust.

Description

Infrared welding device

Technical Field

The utility model relates to an industrial machine technical field especially relates to an infrared welding device.

Background

Solar module is in process of production, the battery piece subassembly on the shingle assembly is arranged by a plurality of battery strings, then weld and form a whole return circuit, both ends battery piece needs the welding end lead wire, prior art mostly adopts electromagnetic welding or hot-blast welding, its welding efficiency is not high, and the flow is loaded down with trivial details, laminate not in place between battery piece and the end lead wire in addition, lead to the rosin joint easily, in welding process, often use the scaling powder, the gas that produces during the scaling powder welding is harmful gas, direct suction influences healthyly, based on above defect and not enough, it is necessary to improve current technique, design an infrared welding device.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides an infrared welding device, compact structure, operates steadily, cooperation welding station, treat welding station and maintenance station, prevent the rosin joint, and welding efficiency is high, and heating region heat is even, can in time discharge poisonous smoke and dust.

In order to solve the technical problem, the utility model discloses a technical scheme be: the infrared welding device comprises a linear module, a welding frame, linear slide rails, a lifting frame, a double-stroke cylinder, an infrared heating assembly, an exhaust assembly, a material pressing assembly and a protective cover, wherein the welding frame is installed on a sliding block of the linear module, two linear slide rails are installed on the front side surface of a vertical plate of the welding frame, the lifting frame is installed on one group of sliding blocks of the linear slide rails, the double-stroke cylinder is installed on the rear side surface of the vertical plate of the welding frame, a telescopic rod of the double-stroke cylinder is fixedly connected with the lifting frame through a connecting plate, an avoiding opening is formed in the vertical plate, the double-stroke cylinder switches a welding station, a station to be welded and a maintenance station, the infrared heating assembly and the exhaust assembly are installed on the lifting frame, the material pressing assembly is installed on the other group of sliding blocks of the linear slide rails, the material pressing assembly is, the guard shield is fixed on the crane.

Preferably, the infrared heating assembly comprises a heat insulation block, a rectangular frame, a liner rib plate, an infrared heating lamp tube, a fan, a press-down fixing block and a press-down bolt, the lower plane of a horizontal plate of the lifting frame is fixedly connected with the rectangular frame through the heat insulation block, the rectangular frame consists of a top plate and side plates which are sequentially connected with the periphery of the rectangular frame, the top plate of the rectangular frame is internally provided with the liner rib plate, the shape of the liner rib plate is consistent with that of the rectangular frame, four groups of infrared heating lamp tubes are equidistantly arranged in the liner rib plate, vent holes are arranged on the rectangular frame above the infrared heating lamp tube and the top plate of the liner rib plate in an array manner, two groups of fans opposite to the vent holes are arranged on the horizontal plate of the lifting frame, the infrared heating lamp tube has the effect of instantly heating to high temperature, the welding temperature is reached, the heating welding efficiency, and a pressing bolt is arranged on the pressing fixing block.

Preferably, the exhaust assembly comprises an exhaust hood, small exhaust pipes and a large exhaust pipe, the exhaust hood is even arranged above the horizontal plate of the lifting frame through the supporting block, the small exhaust pipes communicated with the exhaust hood are arranged on the periphery of the exhaust hood, the small exhaust pipes penetrate through the lifting frame to be communicated with the top plate of the rectangular frame, the air inlet of each small exhaust pipe is located on the top plate of the rectangular frame on the outer side of the rib plate of the inner container, the large exhaust pipe communicated with the air inlet is arranged at the upper end of the exhaust hood, and the large exhaust pipe is externally connected with.

Preferably, the material pressing component comprises a material pressing frame, a first connecting column, a second connecting column, a tension spring, a spring wire fixing clamp and a spring wire, the material pressing frame is arranged on a group of sliders of the linear slide rail, the first connecting column is arranged on a vertical plate of the material pressing frame, the second connecting column is fixed on the welding frame, the first connecting column and the second connecting column are connected through the tension spring, a horizontal plate of the material pressing frame is provided with a rectangular opening, the rectangular opening is opposite to the infrared heating component, spring wire fixing clamps which are oppositely arranged are equidistantly arranged on two sides of the rectangular opening, the spring wire fixing clamps are fixedly provided with the spring wire, the spring wire moves downwards to ensure that the battery piece is attached to the end lead wire and prevent virtual welding, the pressing bolt is opposite to the horizontal plate of the material pressing frame, the pressing bolt is rotated to adjust the pressing position of the material pressing component, so as to adjust the attaching degree of the battery piece and the end lead wire, the spring wire is arranged at intervals, and the, the spring wire is high temperature resistant.

Compared with the prior art, the beneficial effects of the utility model are that:

the double-stroke cylinder is matched with a welding station, a station to be welded and a maintenance station;

the pressing assembly is of an elastic structure, so that the battery piece and the end lead can be attached without damaging the battery piece and preventing cold welding, and the spring wires are arranged at intervals, so that the battery piece and the end lead are pressed without affecting welding;

the infrared heating lamp tube has the effect of instantly heating to high temperature, the welding temperature is reached, the heating welding efficiency is ensured, the fan blows downwards, and the uniform heat of a heating area and the heating of toxic smoke dust are ensured;

the exhaust assembly and the fan form a circulating system, and toxic smoke and dust can be effectively discharged out of the equipment in time.

Drawings

Fig. 1 is a first view structural diagram of an infrared welding device.

Fig. 2 is a second view structural diagram of an infrared welding device.

Fig. 3 is a partial structural schematic view of an infrared welding device.

Fig. 4 is a schematic structural view of an infrared heating assembly of an infrared welding device.

Fig. 5 is a schematic structural view of a pressing assembly of the infrared welding device.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.

Referring to fig. 1 to 5, an embodiment of the present invention includes:

an infrared welding device comprises a linear module 1, a welding frame 2, a linear slide rail 3, a lifting frame 4, a double-stroke cylinder 5, an infrared heating assembly 6, an exhaust assembly 7, a material pressing assembly 8 and a protective cover 9, wherein the welding frame 2 is installed on a sliding block of the linear module 1, two linear slide rails 3 are installed on the front side surface of a vertical plate of the welding frame 2, the lifting frame 4 is installed on one group of sliding blocks of the linear slide rails 3, the double-stroke cylinder 5 is installed on the rear side surface of the vertical plate of the welding frame 2, a telescopic rod of the double-stroke cylinder 5 is fixedly connected with the lifting frame 4 through a connecting plate, an avoiding opening is formed in the vertical plate, the double-stroke cylinder 5 switches a welding station, a station to be welded and a maintenance station, the infrared heating assembly 6 and the exhaust assembly 7 are installed on the lifting frame 4, the material pressing assembly 8 is installed, the material pressing assembly 8 is located below the infrared heating assembly 6, the double-stroke cylinder 5 is located in the protective cover 9, and the protective cover 9 is fixed on the lifting frame 4.

The infrared heating assembly 6 comprises a heat insulation block 61, a rectangular frame 62, a liner rib plate 63, an infrared heating lamp tube 64, a fan 65, a downward pressing fixing block 66 and a downward pressing bolt 67, the lower plane of a horizontal plate of the lifting frame 4 is fixedly connected with the rectangular frame 62 through the heat insulation block 61, the rectangular frame 62 consists of a top plate and side plates sequentially connected with the periphery, the liner rib plate 63 is arranged in the top plate of the rectangular frame 62, the appearance of the liner rib plate 63 is consistent with that of the rectangular frame 62, four groups of infrared heating lamp tubes 64 are arranged in the liner rib plate 63 at equal intervals, vent holes 60 are arranged on the top plates of the rectangular frame 62 and the liner rib plate 63 above the infrared heating lamp tube 64 in an array mode, two groups of fans 65 opposite to the vent holes 60 are arranged on the horizontal plate of the lifting frame 4, the infrared heating lamp tube 64 has the effect of instantly heating to high temperature, the welding temperature is, the lower end of the side plate of the rectangular frame 62 is provided with a downward pressing fixed block 66, and a downward pressing bolt 67 is arranged on the downward pressing fixed block 66.

The exhaust assembly 7 comprises an exhaust hood 71, small exhaust pipes 72 and large exhaust pipes 73, the exhaust hood 71 is even above the horizontal plate of the lifting frame 4 through supporting blocks, the small exhaust pipes 72 communicated with the exhaust hood 71 are arranged on the periphery of the exhaust hood 71, the small exhaust pipes 72 penetrate through the lifting frame 4 to be communicated with the top plate of the rectangular frame 62, the air inlets 70 of the small exhaust pipes 72 are located on the top plate of the rectangular frame 62 on the outer side of the inner container rib plate 63, the large exhaust pipes 73 communicated with the upper end of the exhaust hood 71 are arranged, and the large exhaust pipes 73 are externally connected with air extraction equipment.

The pressing component 8 comprises a pressing frame 81, a first connecting column 82, a second connecting column 83, a tension spring 84, a spring wire fixing clamp 85 and a spring wire 86, the pressing frame 81 is arranged on a group of sliding blocks of the linear sliding rail, the first connecting column 82 is arranged on a vertical plate of the pressing frame 81, the second connecting column 83 is fixed on the welding frame 2, the first connecting column 82 and the second connecting column 83 are connected through the tension spring 84, a rectangular opening is arranged on a horizontal plate of the pressing frame 81 and is opposite to the infrared heating component 6, the spring wire fixing clamps 85 which are oppositely arranged are arranged on two sides of the rectangular opening at equal intervals, the spring wire 86 is fixed on the spring wire fixing clamps 85, the spring wire 86 moves downwards to ensure that a battery piece is attached to an end lead wire and prevent false welding, the pressing bolt 67 is opposite to the horizontal plate of the pressing frame 81, the pressing bolt 67 is rotated to adjust the pressing position of the pressing component 8, so as to adjust the attaching degree of the battery piece and the end lead, the spring wires 86 are arranged at intervals, so that the battery piece and the end lead are pressed under the condition that welding is not influenced, and the spring wires 86 are high-temperature resistant.

When the infrared welding device works, the linear module 1 moves the lifting frame 4 to the position to be welded, the double-stroke cylinder 5 is positioned at the position to be welded, the double-stroke cylinder 5 works to drive the lifting frame 4 to move downwards, the infrared heating component 6 on the lifting frame 4 moves downwards to be positioned at the welding position, the infrared heating component 6 drives the pressing component 8 to move downwards, the spring wire 86 presses the battery piece and the end lead wire, the infrared heating lamp tube 64 has the effect of instantly heating to high temperature to reach the welding temperature, the heating welding efficiency is ensured, the fan 65 blows downwards to ensure the uniform heat of the heating area, and in the welding process, because the scaling powder has been smeared on battery piece and end lead wire, the welding produces harmful gas, and exhaust assembly 7 work is in time effectively with poisonous smoke and dust exhaust equipment, and after long-time the use, the work of two stroke cylinder 5 drives crane 4 and moves upward, is in the maintenance station.

The utility model relates to an infrared welding device, compact structure, the steady operation, cooperation welding station, treat welding station and maintenance station, prevent the rosin joint, welding efficiency is high, and the heating region heat is even, can in time discharge poisonous smoke and dust.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An infrared welding device, its characterized in that: the infrared welding device comprises a linear module, a welding frame, a linear slide rail, a lifting frame, a double-stroke cylinder, an infrared heating assembly, an exhaust assembly, a material pressing assembly and a shield, install the weld holder on the sliding block of straight line module, two linear slide are installed to the vertical board leading flank of weld holder, install the crane on a set of slider of linear slide, the vertical board trailing flank of weld holder installs the double-stroke cylinder, the telescopic link of double-stroke cylinder passes through connecting plate and crane fixed connection, be provided with on the vertical board and dodge the opening, the double-stroke cylinder switches welding station, treat welding station and maintenance station, install infrared heating assembly and exhaust subassembly on the crane, install on another group's slider of linear slide and press the material subassembly, press the material subassembly to be located infrared heating assembly below, the double-stroke cylinder is located the guard shield, the guard shield is fixed in on the crane.

2. An infrared welding apparatus as defined in claim 1, wherein: infrared heating element includes the heat insulating block, the rectangle frame, the inner bag gusset, the infrared heating fluorescent tube, the fan, push down the fixed block and push down the bolt, the plane passes through heat insulating block fixedly connected with rectangle frame under the horizontal plate of crane, the rectangle frame comprises roof and the curb plate that connects gradually all around, the inner bag gusset is equipped with in the roof of rectangle frame, inner bag gusset appearance is unanimous with the rectangle frame appearance, four group's infrared heating fluorescent tube are installed to the equidistance in the inner bag gusset, the array is provided with the ventilation hole on the rectangle frame of infrared heating fluorescent tube top and the inner bag gusset roof, install two sets of fans relative with the ventilation hole on the horizontal plate of crane, push down the fixed block is installed to the curb plate lower extreme of rectangle frame, push down and install the bolt on.

3. An infrared welding apparatus as defined in claim 1, wherein: the exhaust assembly comprises an exhaust cover, small exhaust pipes and a large exhaust pipe, the exhaust cover is even arranged above the horizontal plate of the lifting frame through the supporting block, the small exhaust pipes communicated with the exhaust cover are arranged on the periphery of the exhaust cover, the small exhaust pipes penetrate through the lifting frame to be communicated with the top plate of the rectangular frame, the air inlets of the small exhaust pipes are located on the top plate of the rectangular frame on the outer side of the rib plate of the inner container, the large exhaust pipe communicated with the air inlets is arranged at the upper end of the exhaust cover, and the large exhaust pipe is externally.

4. An infrared welding apparatus as defined in claim 1, wherein: the material pressing component comprises a material pressing frame, a first connecting column, a second connecting column, a tension spring, a spring wire fixing clamp and a spring wire, the material pressing frame is arranged on a group of sliders of the linear slide rail, the first connecting column is installed on a vertical plate of the material pressing frame, the second connecting column is fixed on the welding frame, the first connecting column and the second connecting column are connected through the tension spring, a rectangular opening is formed in a horizontal plate of the material pressing frame and is opposite to the infrared heating component, the spring wire fixing clamps which are oppositely arranged are installed on two sides of the rectangular opening at equal intervals, the spring wire is fixed on the spring wire fixing clamp, and a lower pressing bolt is opposite to the horizontal plate of the material pressing frame.