CN211161512U - A kind of multifunctional automobile cover stamping die - Google Patents
A kind of multifunctional automobile cover stamping die Download PDFInfo
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- 238000009957 hemming Methods 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 13
- 238000005266 casting Methods 0.000 abstract description 7
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Abstract
Description
技术领域technical field
本实用新型涉及汽车配件生产技术领域,具体为一种多功能汽车覆盖件冲压模具。The utility model relates to the technical field of automobile parts production, in particular to a stamping die for a multifunctional automobile cover part.
背景技术Background technique
近年来,随着家用汽车的普及,汽车制造业发展迅速,由于人们审美要求不断提高,汽车的升级换代加速,汽车覆盖件冲压模具的开发设计与生产周期也不断缩短。为了保质保量、满足客户需求的同时能节约成本,大大增加了模具生产过程中的难度,尤其是应用于汽车车身侧围这样的大型的关键覆盖件的模具,模具结构极其复杂,同时上模座与下模座之间的连接不稳定,同时上模座长时间的对下模座造成压力,会使下模座产生分离或塑性变形,并缩短其寿命,并且普通的车身侧围拉延模具很难满足理想要求,直接原因是冲压制件的尺寸精度达不到产品目标值,需要钳工对模具进行反复的调试与整改,使得制造周期相当长,产品生产率低,而且,影响冲压成本主要因素为材料利用率及一冲次费用,其材料利用率越高,一次冲次费用越低,成本越低。在较大的汽车覆盖件冲压过程中,汽车覆盖件容易在冲压过程中偏移,这样会导致冲压精度低不准确,因此亟需一种多功能汽车覆盖件冲压模具。In recent years, with the popularity of family cars, the automobile manufacturing industry has developed rapidly. Due to the continuous improvement of people's aesthetic requirements, the upgrading of automobiles has accelerated, and the development, design and production cycle of stamping dies for automobile panels has also been shortened. In order to ensure quality and quantity, meet customer needs and save costs, the difficulty in the mold production process has been greatly increased, especially for molds used in large key covering parts such as automobile body side panels, the mold structure is extremely complex, and the upper mold The connection between the seat and the lower mold seat is unstable, and at the same time, the upper mold seat exerts pressure on the lower mold seat for a long time, which will cause the lower mold seat to separate or plastically deform, and shorten its life. It is difficult for the mold to meet the ideal requirements. The direct reason is that the dimensional accuracy of the stamping parts cannot reach the target value of the product, and the fitter needs to carry out repeated debugging and rectification of the mold, which makes the manufacturing cycle quite long and the product productivity is low. Moreover, the main impact on the stamping cost is The factors are material utilization rate and one-shot cost. The higher the material utilization rate, the lower the one-shot cost and the lower the cost. In the stamping process of a large automobile panel, the auto panel is easy to be offset during the stamping process, which will lead to low and inaccurate stamping precision. Therefore, a multi-functional automobile panel stamping die is urgently needed.
实用新型内容Utility model content
本实用新型的目的在于提供一种多功能汽车覆盖件冲压模具,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a stamping die for a multifunctional automobile cover to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种多功能汽车覆盖件冲压模具包括顶盖、底座,所述连接块通过焊接的方式安装在底座上,提高装置的牢固度,目的是为了提高了装置的寿命,所述顶盖底部连接有上托板,所述上托板通过螺栓及销钉与顶盖固定,所述上托板底部设有上模座,所述上模座底部外侧焊接有挡板,防止上模座与下模座分不开,所述上模座底部外侧边缘焊接有压边圈,保证工件平整,所述上托板和所述上模座之间安装有上垫脚,可提供装置的坚韧度,同时提高装置的高度,所述上模座上并排设有多个凹模,一次冲次可以形成多个产品,每个产品的冲次费用大大降低,提高了生产率及材料利用率,所述凹模上设有定位块,定位块对料片进行定位,所述底座两侧焊接有连接块,所述底座顶部安装有下托板,所述下托板通过螺栓及销钉与底座连接,所述下托板顶部设有下模座,所述下托板和所述下模座之间安装有下垫脚,所述下模座上并排设有多个凸模,所述底座上还设有内限位柱,所述内限位柱位于所述凸模一侧并紧挨凸模,所述内限位柱用来限制上模座及下模座冲压时距离,防止上下模座闭死,所述凸模侧边设有托料板,所述托料板与通过弹簧及安全螺栓与所述下模座固定,通过弹簧力实现托料功能。In order to achieve the above purpose, the utility model provides the following technical solutions: a stamping die for a multifunctional automobile cover includes a top cover and a base, and the connecting block is mounted on the base by welding to improve the firmness of the device, and the purpose is to The service life of the device is improved, the bottom of the top cover is connected with an upper support plate, the upper support plate is fixed with the top cover by bolts and pins, the bottom of the upper support plate is provided with an upper mold seat, and the outer side of the bottom of the upper mold seat A baffle plate is welded to prevent the upper die base from being inseparable from the lower die base. The outer edge of the bottom of the upper die base is welded with a blank holder to ensure the smoothness of the workpiece. The upper foot can provide the toughness of the device and increase the height of the device at the same time. The upper die seat is provided with multiple concave dies side by side, and multiple products can be formed in one punch, and the punch cost of each product is greatly reduced and improved. In order to improve productivity and material utilization, the die is provided with a positioning block, which positions the material, the base is welded with connecting blocks on both sides, the top of the base is installed with a lower support plate, and the lower support plate It is connected with the base by bolts and pins, the top of the lower support plate is provided with a lower mold seat, a lower foot is installed between the lower support plate and the lower mold seat, and a plurality of convex protrusions are arranged side by side on the lower mold seat. The base is also provided with an inner limit post, the inner limit post is located on one side of the punch and is close to the punch, and the inner limit post is used to limit the punching of the upper die seat and the lower die seat To prevent the upper and lower die bases from being closed, the side of the punch is provided with a material support plate, and the material support plate is fixed with the lower die base through springs and safety bolts, and the material support function is realized by the spring force.
优选的,所述连接块的底部安装有支撑柱,所述支撑柱的顶部安装有固定座,所述固定座的顶部安装有液压杆,可有效的减少冲压时产生的瞬间的冲压力,避免了瞬间的冲压力过大,而造成装置损坏的问题,同时使其上模座与下模座可以自主分开,方便下次的冲压,固定座可固定液压杆,防止液压杆运动时发生位移,而导致装置的受理不均匀的问题,所述液压杆的顶部安装有模具保护块,所述模具保护块可提升装置的牢固度,增加了装置的使用寿命。优选的,所述顶盖顶部安装有安装块,所述安装块的底部通过螺栓固定在顶盖上,用于连接冲压机,相比卡槽的连接方式更牢固。Preferably, a support column is installed at the bottom of the connecting block, a fixed seat is installed on the top of the support column, and a hydraulic rod is installed on the top of the fixed seat, which can effectively reduce the instantaneous punching force during punching and avoid It solves the problem that the instantaneous punching force is too large and causes damage to the device. At the same time, the upper die seat and the lower die seat can be separated independently, which is convenient for the next punching. The fixed seat can fix the hydraulic rod to prevent the hydraulic rod from being displaced when it moves. As to the problem of uneven acceptance of the device, a mold protection block is installed on the top of the hydraulic rod, and the mold protection block can improve the firmness of the device and increase the service life of the device. Preferably, a mounting block is installed on the top of the top cover, and the bottom of the mounting block is fixed on the top cover by bolts for connecting the punching machine, which is stronger than the connection method of the card slot.
优选的,所述凸模两侧设有凹凸不平的花纹,通过接触面粗糙程度增大摩擦,避免光滑。Preferably, the two sides of the punch are provided with uneven patterns to increase friction and avoid slippage through the roughness of the contact surface.
优选的,所述上模座、凹模及压边圈的型面尺寸均大于待冲压覆盖件对应各面的冲压尺寸,以此来弥补板件和模座本身铸件收缩率的缺陷,并且可以一次性加工到位。Preferably, the profile dimensions of the upper die base, the concave die and the blank holder are all larger than the punching dimensions of the corresponding surfaces of the cover to be punched, so as to make up for the defect of the casting shrinkage rate of the plate and the die base itself, and can One-time processing in place.
优选的,所述下模座的内部安装有两组顶槽,所述顶槽的内部设有顶块,可用于将模板顶出,可以自动的将模座内部的板材顶出,避免了板材卡住导致冲压过程中断,且需要人工去清理卡住的板材,顶块的底部放置有顶出弹簧,顶出弹簧为顶块提供动力,使其顶块具有动力。Preferably, two sets of top grooves are installed inside the lower die base, and a top block is provided inside the top groove, which can be used to push out the formwork, and can automatically push out the plate inside the die base, avoiding the need for a plate Stuck causes the stamping process to be interrupted, and requires manual cleaning of the stuck plate. An ejector spring is placed at the bottom of the top block, and the ejector spring provides power for the top block, so that the top block has power.
优选的,所述底座的表面涂覆有防腐蚀层,可防止装置被锈蚀,增加了装置的使用寿命。Preferably, the surface of the base is coated with an anti-corrosion layer, which can prevent the device from being rusted and increase the service life of the device.
本实用新型的有益效果在于,提供一种多功能汽车覆盖件冲压模具,在上下模座并排设有多个凸模及凹模,一次冲次可以形成多个产品,每个产品的冲次费用大大降低,提高了生产效率,同时实现排样无搭边,大大提升了材料利用率,并且通过安装有液压杆可有效的减少冲压时产生的瞬间的冲压力,避免了瞬间的冲压力过大,而造成装置损坏的问题,同时使其上模座与下模座可以自主分开,方便下次的冲压,有效的提高了装置的工作效率,通过设有顶块与顶出弹簧,使其在按压结束时,可以自动的将模具内部的板材顶出,避免了板材卡住导致冲压过程中断,且需要人工去清理卡住的板材,保障了冲压的速度,又节省了人力物力,并且在考虑直接影响铸件尺寸精度和位置度的铸件收缩率的情况下,将模具型面放大一定的收缩率,使得上模、凸模及压边圈的型面尺寸均大于待冲压覆盖件对应各面的冲压尺寸,以此来弥补板件和模具本身的铸件收缩率缺陷,以满足覆盖件板件尺寸精度的要求。The beneficial effect of the utility model is to provide a stamping die for a multi-functional automobile cover, in which a plurality of punches and concave dies are arranged side by side on the upper and lower die bases, and a single punch can form a plurality of products, and the punch costs for each product It greatly reduces the production efficiency, and at the same time realizes the layout without overlapping edges, which greatly improves the material utilization rate, and the installation of the hydraulic rod can effectively reduce the instantaneous punching force during punching and avoid the instantaneous punching force. , and cause the problem of damage to the device, and at the same time, the upper die base and the lower die base can be separated independently, which is convenient for the next punching, and effectively improves the working efficiency of the device. At the end of pressing, the plate inside the mold can be automatically ejected, which avoids the interruption of the stamping process caused by the jamming of the plate, and requires manual cleaning of the stuck plate, which ensures the speed of stamping and saves manpower and material resources. In the case of casting shrinkage that directly affects the dimensional accuracy and position of the casting, the mold surface is enlarged to a certain shrinkage rate, so that the size of the upper mold, punch and blank holder is larger than the corresponding surface of the cover to be stamped. Stamping size, in order to make up for the casting shrinkage defect of the plate and the mold itself, to meet the requirements of the dimensional accuracy of the cover plate.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型下模座的结构示意图;Fig. 2 is the structural representation of the lower die seat of the present utility model;
图3位本实用新型上模座的结构示意图;Figure 3 is a schematic structural diagram of the upper die seat of the present utility model;
附图标记:Reference number:
1.顶盖 2.底座 3.连接块1.
4.安装块 5.托料板 6.内限位柱4. Mounting block 5. Support plate 6. Inner limit post
7.定位块7. Positioning block
11.上托板 12.上模座 13.上垫脚11. Upper pallet 12. Upper die
14.凹模 15.压边圈 16.挡板14. Die 15. Holder ring 16. Baffle
21.下托板 22.下模座 23.下垫脚21.
24.凸模 25.顶槽24. Punch 25. Top groove
221.顶出弹簧 222.顶块221.
31.支撑柱 32.固定座 33.液压杆31.
34.固定块 35.模具保护块34. Fixed
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1Example 1
本实用新型提供的一种实施例:一种多功能汽车覆盖件冲压模具包括顶盖1、底座2,所述顶盖1底部连接有上托板11所述上托板11通过螺栓及销钉与顶盖1固定,所述上托板11底部设有上模座12,所述上模座12底部边缘焊接有若干压边圈15,所述上模座12 底部外侧焊接有挡板16,防止冲压后上模座12与下模座22分不开,所述上托板11和所述上模座12之间安装有上垫脚13,所述上模座12上并排设有多个凹模14,一次冲次可以形成多个产品,每个产品的冲次费用大大降低,提高了生产率及材料利用率,所述凹模上 14设有定位块7,定位块7对料片进行定位,所述底座2两侧焊接有连接块4,所述底座2 顶部安装有下托板21,所述下托板21通过螺栓及销钉与底座2连接,所述下托板21顶部设有下模座22,所述下托板21和所述下模座22之间安装有下垫脚23,所述下模座22上并排设有多个凸模24,所述底座2上还设有内限位柱6,所述内限位柱6位于所述凸模24 一侧并紧挨凸模24,所述凸模24两侧设有凹凸不平的花纹,所述凸模24侧边设有托料板 5,所述托料板5与通过弹簧及安全螺栓与所述下模座22固定。An embodiment provided by the present utility model: a stamping die for a multifunctional automobile cover piece includes a
所述凸模24两侧设有凹凸不平的花纹。Both sides of the
所述连接块3通过焊接的方式安装在底座2顶部,所述连接块3的底部2安装有支撑柱31,所述支撑柱31的顶部安装有固定座32,所述固定座32的顶部安装有液压杆33,固定座32可固定液压杆33,所述液压杆33的顶部安装有模具保护块35,所述上模座12、凹模14及压边圈15的型面尺寸均大于待冲压覆盖件对应各面的冲压尺寸,以此来弥补板件和模座本身铸件收缩率的缺陷,并且可以一次性加工到位,所述顶盖1顶部安装有安装块4,所述安装块4的底部通过螺栓固定在顶盖1上,相比卡槽的连接方式更牢固。The
所述下模座22的内部安装有两组顶槽,所述顶槽的内部设有顶块222,顶块的底部放置有顶出弹簧221,顶出弹簧221为顶块提供动力,使其顶块222具有动力。There are two sets of top grooves installed inside the
所述底座2的表面涂覆有防腐蚀层,可防止装置被锈蚀,延长使用寿命。The surface of the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922165232.3U CN211161512U (en) | 2019-12-06 | 2019-12-06 | A kind of multifunctional automobile cover stamping die |
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| CN201922165232.3U CN211161512U (en) | 2019-12-06 | 2019-12-06 | A kind of multifunctional automobile cover stamping die |
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| CN211161512U true CN211161512U (en) | 2020-08-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102633A (en) * | 2021-04-22 | 2021-07-13 | 湖南财经工业职业技术学院 | Stamping teaching mould |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102633A (en) * | 2021-04-22 | 2021-07-13 | 湖南财经工业职业技术学院 | Stamping teaching mould |
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