CN211159533U - A floor-standing swing mixer - Google Patents
A floor-standing swing mixer Download PDFInfo
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- CN211159533U CN211159533U CN201921993891.XU CN201921993891U CN211159533U CN 211159533 U CN211159533 U CN 211159533U CN 201921993891 U CN201921993891 U CN 201921993891U CN 211159533 U CN211159533 U CN 211159533U
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Abstract
Description
技术领域technical field
本实用新型涉及混合机的技术领域,尤其是涉及一种落地式摇摆混合机。The utility model relates to the technical field of mixers, in particular to a floor-standing swing mixer.
背景技术Background technique
在一些特种涂料如耐酸耐碱防腐涂料、耐紫外线防腐涂料、无溶剂重防腐涂料的生产加工过程中,需要将涂料的原材料与助剂、溶剂相互搅拌混合,混合的均匀程度直接影响物料的配比控制、分散效果等,因此选择适合的搅拌装置尤为重要。In the production and processing of some special coatings such as acid and alkali-resistant anti-corrosion coatings, UV-resistant anti-corrosion coatings, and solvent-free heavy-duty anti-corrosion coatings, it is necessary to stir and mix the raw materials of the coatings with additives and solvents. The uniformity of the mixing directly affects the material. ratio control, dispersion effect, etc., so it is particularly important to choose a suitable stirring device.
现有公告号为CN207929119U的中国实用新型专利,公开了一种摇摆式化工物料混合机,包括了壳体,壳体上表面设有第一电机,第一电机的输出轴连接有位于壳体内部的搅拌架,搅拌架包括搅拌杆和多个搅拌叶,壳体底端固定连接有第二轴承,第二轴承的内部套接有转轴,转轴的两端连接有第一支撑杆,第一支撑杆底端与底板连接,底板上设有两组伸缩装置,壳体的正面设有档杆和用于推动档杆的第二电机。通过第二电机推动档杆,使档杆带动壳体摆动,第一电机带动搅拌架对壳体内部物料进行搅拌。The existing Chinese utility model patent with the publication number of CN207929119U discloses a swing type chemical material mixer, which includes a casing, the upper surface of the casing is provided with a first motor, and the output shaft of the first motor is connected with a device located inside the casing. The stirring frame includes a stirring rod and a plurality of stirring blades, a second bearing is fixedly connected to the bottom end of the shell, a rotating shaft is sleeved inside the second bearing, and a first support rod is connected to both ends of the rotating shaft, and the first support The bottom end of the rod is connected with the bottom plate, two sets of telescopic devices are arranged on the bottom plate, and the front side of the casing is provided with a gear lever and a second motor for pushing the gear lever. The gear lever is pushed by the second motor, so that the gear lever drives the casing to swing, and the first motor drives the stirring frame to stir the materials inside the casing.
上述中的现有技术方案存在以下缺陷:第二电机推动位于壳体正面的档杆,使壳体两侧上下浮动,而第一电机和搅拌架位于壳体上表面,当壳体摆动时,壳体中的物料在电机的两侧之间反复移动,搅拌架带动物料水平转动,导致位于上端的物料和下端的物料接触较少,搅拌不充分。The above-mentioned prior art solutions have the following defects: the second motor pushes the gear lever located on the front side of the casing, so that both sides of the casing float up and down, while the first motor and the stirring frame are located on the upper surface of the casing, when the casing swings, The material in the shell moves repeatedly between the two sides of the motor, and the stirring frame drives the material to rotate horizontally, resulting in less contact between the material at the upper end and the material at the lower end, and insufficient stirring.
实用新型内容Utility model content
本实用新型的目的是提供一种落地式摇摆混合机,其优点是物料得到充分的搅拌混合。The purpose of the utility model is to provide a floor-type swing mixer, the advantage of which is that the materials are fully stirred and mixed.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种落地式摇摆混合机,包括底座,底座上固定连接有支撑台,所述支撑台上设有水平设置的釜体,所述支撑台上设有与釜体两侧分别转动连接的支撑臂,所述釜体的一端连接有驱动器,所述驱动器的输出端连接有传动轴,所述传动轴与釜体转动连接并位于釜体内部,所述传动轴远离驱动器的一端连接有搅拌装置,所述釜体上端设有进料管,所述釜体下端设有出料管,所述支撑台一侧设有与底座铰接的第一动力缸,所述第一动力缸中设有与釜体铰接的第一活塞杆。The above utility model purpose of the present utility model is achieved through the following technical solutions: a floor-type swing mixer, comprising a base, a support table is fixedly connected to the base, and a horizontally arranged kettle body is arranged on the support table, so The support table is provided with support arms that are rotatably connected to both sides of the kettle body, one end of the kettle body is connected with a driver, the output end of the driver is connected with a transmission shaft, and the transmission shaft is rotatably connected to the kettle body and is located in the kettle body. Inside the kettle body, the end of the transmission shaft away from the driver is connected with a stirring device, the upper end of the kettle body is provided with a feeding pipe, the lower end of the kettle body is provided with a discharging pipe, and one side of the support table is provided with a hinged connection with the base The first power cylinder is provided with a first piston rod hinged with the kettle body.
通过采用上述技术方案,釜体水平设置,搅拌装置连接在传动轴上,传动轴位于釜体的一端,因此在搅拌装置对釜体内部的物料进行搅拌时,搅拌装置带动物料沿竖直方向转动,不断将位于釜体下端的物料带动到靠近釜体上端的位置,将靠近釜体上端的物料带动到釜体下端,使物料不断在釜体内部翻涌。第一动力缸中的第一活塞杆做伸缩运动时,带动釜体以支撑臂的连接处为转动轴心转动,使釜体的一端不断上下摆动,进而使釜体内部的物料从釜体的一端运动到釜体的另一端,往返运动。物料在竖直方向和水平方向不断循环运动,得到充分搅拌和混合。By adopting the above technical solution, the kettle body is set horizontally, the stirring device is connected to the transmission shaft, and the transmission shaft is located at one end of the kettle body. Therefore, when the stirring device stirs the material inside the kettle body, the stirring device drives the material to rotate in the vertical direction. , continuously drive the materials located at the lower end of the kettle body to the position close to the upper end of the kettle body, and drive the materials near the upper end of the kettle body to the lower end of the kettle body, so that the materials are constantly surging inside the kettle body. When the first piston rod in the first power cylinder does telescopic motion, it drives the kettle body to rotate with the connection of the support arm as the axis of rotation, so that one end of the kettle body continuously swings up and down, so that the material inside the kettle body is removed from the kettle body. One end moves to the other end of the kettle body, and moves back and forth. The materials are continuously circulated in the vertical and horizontal directions, and are fully stirred and mixed.
本实用新型进一步设置为:所述支撑台远离第一动力缸的一侧设有与底座铰接的第二动力缸,所述第二动力缸中设有与釜体铰接的第二活塞杆。The utility model is further configured as follows: the side of the support platform away from the first power cylinder is provided with a second power cylinder hinged with the base, and the second power cylinder is provided with a second piston rod hinged with the kettle body.
通过采用上述技术方案,第二动力缸设在支撑台远离第一动力缸的一侧,使釜体的两端均连接有动力缸,第一动力缸和第二动力缸相互配合,在第一动力缸做收缩运动时,第二动力缸做伸展运动,使第二动力缸减少第一动力缸的承重,进而使第一动力缸不易过载导致损坏。两个动力缸相互配合,分担釜体的重力和惯性,相比于一个动力缸控制,釜体摆动的频率加快,使釜体内部的物料在釜体两端之间来回运动的次数增多,增加了物料中不同成分之间的接触次数,使物料得到充分混合。同时也加快了搅拌效率。By adopting the above technical solution, the second power cylinder is arranged on the side of the support platform away from the first power cylinder, so that the two ends of the kettle body are connected with power cylinders, and the first power cylinder and the second power cylinder cooperate with each other. When the power cylinder performs a contraction motion, the second power cylinder performs an extension motion, so that the second power cylinder reduces the load bearing of the first power cylinder, thereby making the first power cylinder less prone to overload and damage. The two power cylinders cooperate with each other to share the gravity and inertia of the kettle body. Compared with the control of one power cylinder, the oscillation frequency of the kettle body is accelerated, so that the materials inside the kettle body move back and forth between the two ends of the kettle body. The number of contacts between different components in the material is improved, so that the material is fully mixed. At the same time, the stirring efficiency is also accelerated.
本实用新型进一步设置为:所述支撑台上端且与釜体长度方向共线的两侧设有向下弯曲的弧形槽。The utility model is further configured as follows: the upper end of the support table and the two sides of the same line with the length direction of the kettle body are provided with downwardly curved arc grooves.
通过采用上述技术方案,弧形槽增加釜体的摆动角度,避免釜体摆动角度过小,而物料的粘性过大,无法起到让物料运动的效果。By adopting the above technical solution, the arc-shaped groove increases the swing angle of the kettle body, so as to avoid that the swing angle of the kettle body is too small, and the viscosity of the material is too large, and the effect of moving the material cannot be achieved.
本实用新型进一步设置为:所述搅拌装置包括与传动轴连接的搅拌架,所述搅拌架整体呈长方形框架,所述搅拌架中连接有若干加强杆。The utility model is further configured as follows: the stirring device comprises a stirring frame connected with the transmission shaft, the stirring frame as a whole is a rectangular frame, and a plurality of reinforcing rods are connected in the stirring frame.
通过采用上述技术方案,长方形框架的两条长边同时对物料进行搅拌,使搅拌架转动一圈带动更多的物料运动,提高搅拌效率。搅拌架中连接有若干加强杆,加强杆增加搅拌架的强度,防止搅拌架受到物料的阻力过大,扭曲变形。加强杆也起到搅拌作用,对釜体内部的物料进行纵向切割,防止物料中存有块状结构。另一方面,搅拌架的强度提高后,搅拌架的转动速度也随之提高,使物料的运动频率加快,物料被搅拌的更均匀,同时也提高了搅拌效率。By adopting the above technical scheme, the two long sides of the rectangular frame simultaneously stir the material, so that the stirring frame rotates one circle to drive more material movement and improve the stirring efficiency. Several reinforcing rods are connected in the stirring frame, and the reinforcing rods increase the strength of the stirring frame and prevent the stirring frame from being over-resisted by the material and distorted. The reinforcing rod also plays a role of stirring, cutting the material inside the kettle body longitudinally to prevent the block structure in the material. On the other hand, after the strength of the stirring frame is increased, the rotation speed of the stirring frame is also increased, so that the movement frequency of the material is accelerated, the material is stirred more uniformly, and the stirring efficiency is also improved.
本实用新型进一步设置为:所述搅拌架远离传动轴的一端设有与釜体转动连接的加固轴。The utility model is further provided that: one end of the stirring frame away from the transmission shaft is provided with a reinforcement shaft which is rotatably connected with the kettle body.
通过采用上述技术方案,加固轴进一步提高搅拌架的稳定性,相比于搅拌架远离传动轴的一端悬空设置,加固轴使搅拌架不易弯曲变形,提高搅拌架的强度,进而使搅拌架转动速度的上限提升。搅拌架转动速度提高,物料运动的速度提高,使物料被搅拌的更充分、更均匀。By adopting the above technical solution, the reinforcement shaft further improves the stability of the stirring frame. Compared with the suspension of one end of the stirring frame away from the transmission shaft, the reinforcing shaft makes the stirring frame less prone to bending and deformation, improves the strength of the stirring frame, and increases the rotation speed of the stirring frame. The upper limit of . The rotation speed of the stirring frame is increased, and the speed of the material movement is increased, so that the material is stirred more fully and evenly.
本实用新型进一步设置为:所述搅拌架上固定连接有若干搅拌勺。The utility model is further arranged as follows: a plurality of stirring spoons are fixedly connected to the stirring frame.
通过采用上述技术方案,搅拌勺跟随搅拌架同步转动,搅拌勺与釜体内部的物料接触后,将位于釜体下端的物料输送到靠近釜体上端的位置。搅拌勺提高输送物料的效率,将大量位于釜体下端的物料输送到靠近釜体上端的位置,使物料得到充分搅拌。By adopting the above technical solution, the stirring spoon rotates synchronously with the stirring frame, and after the stirring spoon contacts the material inside the kettle body, the material at the lower end of the kettle body is transported to a position close to the upper end of the kettle body. The stirring spoon improves the efficiency of conveying materials, and transports a large amount of materials at the lower end of the kettle body to a position close to the upper end of the kettle body, so that the materials can be fully stirred.
本实用新型进一步设置为:所述釜体外周面上设有多个加强凸棱。The utility model is further configured as follows: the outer peripheral surface of the kettle body is provided with a plurality of reinforcing ribs.
通过采用上述技术方案,加强凸棱提高釜体的强度,使釜体不易变形或损坏。By adopting the above technical scheme, the strength of the kettle body is improved by strengthening the convex ribs, so that the kettle body is not easily deformed or damaged.
本实用新型进一步设置为:所述底座两端设有限位台。The utility model is further arranged as follows: the two ends of the base are provided with limit platforms.
通过采用上述技术方案,限位台起到限位作用,一方面限制釜体的摆动角度,当釜体摆动到角度后,釜体下端与限位台抵接,使釜体无法继续增大摆动角度。另一方面,在釜体摆动过程中,若动力缸中的活塞杆损坏,导致釜体滑动,限位台与加强凸棱抵接,进而将釜体限位在支撑台上,防止发生危险,提高摇摆混合机的使用安全性。By adopting the above technical solution, the limit table plays a limiting role. On the one hand, it limits the swing angle of the kettle body. When the kettle body swings to an angle, the lower end of the kettle body abuts on the limit table, so that the kettle body cannot continue to increase its swing. angle. On the other hand, during the swinging process of the kettle body, if the piston rod in the power cylinder is damaged, causing the kettle body to slide, the limiter abuts against the reinforcing ridges, and then the kettle body is limited on the support table to prevent danger. Improve the safety of the rocking mixer.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1、通过水平设置的釜体和第一动力缸的设置,使釜体内部的物料在水平方向和竖直方向之间循环流动,进而使物料与物料之间充分接触、混合,再通过搅拌装置的搅拌,使物料得到充分的搅拌和混合;1. Through the setting of the horizontally arranged kettle body and the first power cylinder, the materials inside the kettle body circulate between the horizontal direction and the vertical direction, so that the materials can be fully contacted and mixed, and then pass through the stirring device. stirring, so that the material can be fully stirred and mixed;
2、通过加强杆和加固轴的设置,使搅拌架的稳定性提高,进而使搅拌架的转动速度提高,从而使物料的运动速度提高,物料与物料之间的接触频率增加,使物料得到充分的搅拌和混合;2. The stability of the stirring frame is improved by the setting of the reinforcing rod and the reinforcing shaft, which in turn increases the rotation speed of the stirring frame, thereby increasing the moving speed of the material and increasing the contact frequency between the material and the material, so that the material can be fully obtained. stirring and mixing;
3、搅拌勺将大量的物料从釜体的下端输送至靠近釜体上端的位置,增加物料与物料之间的接触,使物料被搅拌的更充分。3. The stirring spoon transports a large amount of materials from the lower end of the kettle body to the position close to the upper end of the kettle body, increasing the contact between the materials and the materials, so that the materials are more fully stirred.
附图说明Description of drawings
图1是本实用新型实施例示出的摇摆混合机整体结构示意图;1 is a schematic diagram of the overall structure of a swing mixer shown in an embodiment of the present invention;
图2是本实用新型实施例示出的摇摆混合机内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the rocking mixer shown in the embodiment of the present invention.
图中,1、底座;11、支撑台;12、支撑臂;13、第一动力缸;14、第一活塞杆;15、第二动力缸;16、第二活塞杆;17、弧形槽;18、限位台;2、釜体;21、驱动器;210、减速器;22、传动轴;23、进料管;230、端盖;24、出料管;25、加强凸棱;26、转动杆;3、搅拌装置;31、搅拌架;32、加强杆;33、加固轴;34、搅拌勺。In the figure, 1, the base; 11, the support table; 12, the support arm; 13, the first power cylinder; 14, the first piston rod; 15, the second power cylinder; 16, the second piston rod; 17, the arc groove ;18, limit table; 2, kettle body; 21, driver; 210, reducer; 22, drive shaft; 23, feed pipe; 230, end cover; 24, discharge pipe; 25, reinforced rib; 26 3, the rotating rod; 3, the stirring device; 31, the stirring frame; 32, the reinforcing rod; 33, the reinforcing shaft; 34, the stirring spoon.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种落地式摇摆混合机,包括底座1,底座1上固定连接有支撑台11,支撑台11上表面设有釜体2。釜体2水平设置,釜体2两侧的外周面上均固定连接有转动杆26,转动杆26与一支撑臂12转动连接,支撑臂12的下端与支撑台11上表面固定连接。支撑臂12起到限位作用,使釜体2不易脱离支撑台11。Referring to FIG. 1 , a floor-standing rocking mixer disclosed by the utility model includes a base 1 , a support table 11 is fixedly connected to the base 1 , and a kettle body 2 is provided on the upper surface of the support table 11 . The kettle body 2 is arranged horizontally. The outer peripheral surfaces of both sides of the kettle body 2 are fixedly connected with
参照图1,釜体2上端设有进料管23,进料管23上螺纹连接有用于密封进料管23管口的端盖230。操作人员通过进料管23将物料倒入釜体2内部。釜体2下端设有出料管24,出料管24上螺纹连接有用于密封出料管24管口的端盖230。操作人员通过出料管24将釜体2内部的物料排出釜体2。Referring to FIG. 1 , the upper end of the kettle body 2 is provided with a
参照图1,支撑台11一侧设有与底板铰接的第一动力缸13,第一动力缸13可以是气缸或油缸,第一动力缸13中设有第一活塞杆14,第一活塞杆14远离第一动力缸13的一端与釜体2下端铰接。启动第一动力缸13后,第一动力缸13带动釜体2的一端上下摆动,使釜体2内部的物料在釜体2的两端之间往返运动,以达到提高搅拌效果的目的。Referring to FIG. 1 , a
参照图1,支撑台11远离第一动力缸13的一侧设有与底板铰接的第二动力缸15,第二动力缸15可以是气缸或油缸,第二动力缸15中设有第二活塞杆16,第二活塞杆16远离第二动力缸15的一端与釜体2下端铰接。启动第二动力缸15后,第二动力缸15与第一动力缸13相互配合,当第一活塞杆14做伸展运动时,第二活塞杆16做收缩运动,当第一活塞杆14做收缩运动时,第二活塞杆16做伸展运动。第二动力缸15减少第一动力缸13的负载,进而使第一动力缸13和第二动力缸15带动釜体2摆动的角度增大,釜体2内部物料的翻涌程度更大,保证物料的充分搅拌。Referring to FIG. 1 , a side of the support table 11 away from the
参照图1,支撑台11上端且与釜体长度方向共线的两侧设有弧形槽17,弧形槽17向下弯折,使釜体2的摆动角度增大。Referring to FIG. 1 , the upper end of the support table 11 is provided with arc-shaped
参照图1,釜体2的外周面上固定连接有若干加强凸棱25,加强凸棱25提高釜体2本身的强度。由于釜体2摆动时,内部物料的惯性较大,加强凸棱25使釜体2不易弯折或损坏。加强凸棱25靠近釜体2端头一侧的下方设有与底板固定连接的限位台18。当釜体2摆动幅度过大时,釜体2与限位台18抵接,限位台18阻止釜体2继续增大摆动幅度,防止釜体2脱离支撑台11或损坏动力缸。Referring to FIG. 1 , a plurality of reinforcing
参照图2,釜体2一端连接有驱动器21,驱动器21可以是转动电机,驱动器21的输出端连接有位于釜体2和驱动器21之间的减速器210,减速器210中连接有传动轴22,传动轴22穿过釜体2位于釜体2内部,传动轴22通过轴承与釜体2转动连接。传动轴22位于釜体2内部的端头上连接有搅拌装置3,搅拌装置3包括与传动轴22连接的搅拌架31,搅拌架31整体呈矩形框架结构,搅拌架31两条长度较长的边之间固定连接有若干加强杆32,加强杆32提高搅拌架31的稳定性,使搅拌架31不易弯折变形。另一方面,加强杆32对釜体2内部的物料也起到一定的搅拌作用。2, one end of the kettle body 2 is connected with a
参照图2,搅拌架31远离传动轴22的一端连接有加固轴33,加固轴33远离搅拌架31的一端通过轴承与釜体2转动连接。加固轴33使搅拌架31远离传动轴22的一端不再悬空设置,在搅拌架31转动时,搅拌架31的稳定性更高,进而能够转动的更快。Referring to FIG. 2 , one end of the stirring
参照图2,搅拌架31长度较长的一边上固定连接有若干搅拌勺34,搅拌勺34呈勺状,在搅拌架31转动时,搅拌勺34将位于釜体2下端的物料输送到靠近釜体2上端的位置,使物料得到充分搅拌。Referring to FIG. 2 , a plurality of stirring
本实施例的实施原理为:操作人员通过进料管23将物料添加到釜体2内部,添加完成后,利用端盖230将进料管23密封住。启动驱动器21,驱动器21带动减速器210转动,减速器210带动传动轴22转动,传动轴22带动搅拌架31和加固轴33转动。搅拌架31带动釜体2内部的物料沿竖直方向转动。搅拌勺34将位于釜体2下端附近的物料输送到靠近釜体2上端的位置,使物料不断的上下翻涌。The implementation principle of this embodiment is as follows: the operator adds the material into the kettle body 2 through the feeding
随后操作人员控制第一动力缸13和第二动力缸15,使第一动力缸13和第二动力缸15相互配合,带动釜体2摆动。当第一动力缸13中的第一活塞杆14做收缩运动时,第二动力缸15中的第二活塞杆16做伸展运动,使釜体2设有驱动器21的一端下移,另一端上移,釜体2内部的物料向靠近驱动器21的方向移动。反向控制第一动力缸13和第二动力缸15,釜体2设有驱动器21的一端上移,釜体2内部的物料向远离驱动器21的方向运动,从而使物料在釜体2两端之间往返移动。Then the operator controls the
搅拌完成后,操作人员准备好容器,打开出料管24上的端盖230,将物料排出。为了便于排出物料,操作人员使釜体2设有驱动器21的一端向下移动,排料更快捷和方便。After the stirring is completed, the operator prepares the container, opens the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
Claims (8)
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| CN201921993891.XU CN211159533U (en) | 2019-11-18 | 2019-11-18 | A floor-standing swing mixer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112755860A (en) * | 2020-12-30 | 2021-05-07 | 天恒涂料有限公司 | Paint mixer is with swaing base |
| CN114832697A (en) * | 2022-04-22 | 2022-08-02 | 苏矿徐州矿山设备制造有限公司 | Ceramic friction ring raw material mixing device for winch manufacturing and method thereof |
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2019
- 2019-11-18 CN CN201921993891.XU patent/CN211159533U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112755860A (en) * | 2020-12-30 | 2021-05-07 | 天恒涂料有限公司 | Paint mixer is with swaing base |
| CN112755860B (en) * | 2020-12-30 | 2025-04-18 | 天恒涂料有限公司 | A swing base for a paint mixer |
| CN114832697A (en) * | 2022-04-22 | 2022-08-02 | 苏矿徐州矿山设备制造有限公司 | Ceramic friction ring raw material mixing device for winch manufacturing and method thereof |
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