CN211144466U - Multi-stage circulating degassing device - Google Patents
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- CN211144466U CN211144466U CN201922019563.6U CN201922019563U CN211144466U CN 211144466 U CN211144466 U CN 211144466U CN 201922019563 U CN201922019563 U CN 201922019563U CN 211144466 U CN211144466 U CN 211144466U
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- 238000007872 degassing Methods 0.000 title claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 239000012530 fluid Substances 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 11
- 239000007789 gas Substances 0.000 description 46
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005086 pumping Methods 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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Abstract
本实用新型属于油气井井下作业技术领域,公开了一种多级循环脱气装置,其包括缓冲罐,缓冲罐一端设有进液管、另一端上部设有主气管,还包括搅拌罐,搅拌罐和缓冲罐之间通过循环入口管和循环出口管连通设置以实现流体经循环入口管、循环出口管在搅拌罐和缓冲罐之间的循环,搅拌罐的上部还通过管线与主气管连通设置,在循环出口管上外接有一排液管,在排液管上还设有一排液泵。本实用新型包括两个气液分离过程,一个是缓冲罐内自由气体的分离过程,一个是搅拌罐内液体中气泡的搅拌分离和真空分离过程,且搅拌分离后的流体可回流至缓冲罐内并再次被吸入搅拌罐内,进行多级的循环排气的过程,提高了返排液中气体的分离效率。
The utility model belongs to the technical field of downhole operation of oil and gas wells, and discloses a multi-stage circulating degassing device, which comprises a buffer tank, one end of the buffer tank is provided with a liquid inlet pipe, and the upper part of the other end is provided with a main gas pipe, and further comprises a stirring tank, which is used for stirring The circulation inlet pipe and the circulation outlet pipe are connected between the tank and the buffer tank to realize the circulation of the fluid between the stirring tank and the buffer tank through the circulation inlet pipe and the circulation outlet pipe. The upper part of the stirring tank is also connected with the main gas pipe through pipelines. , a liquid discharge pipe is externally connected to the circulation outlet pipe, and a liquid discharge pump is also arranged on the liquid discharge pipe. The utility model includes two gas-liquid separation processes, one is the separation process of free gas in the buffer tank, the other is the stirring separation and vacuum separation process of bubbles in the liquid in the stirring tank, and the fluid after stirring and separation can be returned to the buffer tank. And it is sucked into the stirring tank again, and the process of multi-stage circulating exhaust is carried out, which improves the separation efficiency of the gas in the flowback liquid.
Description
技术领域technical field
本实用新型属于油气井井下作业技术领域,适用于油气井产出废气处理过程中的脱气过程,尤其是一种多级循环脱气装置。The utility model belongs to the technical field of downhole operation of oil and gas wells, and is suitable for the degassing process in the process of processing waste gas produced by oil and gas wells, in particular to a multi-stage circulating degassing device.
背景技术Background technique
在油气井射孔之后,由于地层能量充足,会有流体在地层中流出返至地面;或是在酸化压裂施工之后,由于地层导流通道打开,流体进入井筒返至地面。在这部分流体中,会夹带着部分VOCs、H2S等有毒有害气体,或者是烷烃类可燃气体,不加处理直接排放的话,容易引起闪爆事故,造成人员伤亡和财产损失。所以,必须对流体中夹带的这部分气体进行处理。After the oil and gas well is perforated, due to sufficient formation energy, fluid will flow out of the formation and return to the surface; or after the acid fracturing operation, due to the opening of the formation diversion channel, the fluid will enter the wellbore and return to the surface. In this part of the fluid, some toxic and harmful gases such as VOCs, H 2 S, or alkane flammable gases will be entrained. If it is directly discharged without treatment, it is easy to cause a flash explosion accident, resulting in casualties and property losses. Therefore, this part of the gas entrained in the fluid must be treated.
在处理流体中夹带的有害气体之前,需要进行气液分离。目前,油气井现场使用的方法是采用气液两相分离器进行分离。但是该装置分离气体的效率较低,主要是分离部分的自由气体,对于混在液体中的气泡起不到很好的分离效果。在分离气体的过程中,为了保证能够分离自由气,需要控制分离罐内的压力,故而该装置在工作过程中属于压力容器,需要进行压力检测,还存在一定的危险性,操作不当容易产生危险事故。并且,整个气液两相分离器装置较大,给拆搬安的工作带来较大的麻烦,在某些情况下受到运输路况的限制,不利于其应用。Gas-liquid separation is required prior to the treatment of harmful gases entrained in the fluid. At present, the method used in the field of oil and gas wells is to use a gas-liquid two-phase separator for separation. However, the device has a low gas separation efficiency, mainly for the free gas of the separation part, and cannot achieve a good separation effect for the bubbles mixed in the liquid. In the process of separating gas, in order to ensure that the free gas can be separated, the pressure in the separation tank needs to be controlled. Therefore, the device is a pressure vessel during the working process, and pressure detection is required. There is also a certain danger. Improper operation can easily lead to danger. ACCIDENT. In addition, the entire gas-liquid two-phase separator device is large, which brings great trouble to the work of dismantling, moving and installing, and in some cases is restricted by the transportation road conditions, which is not conducive to its application.
因此,亟需一种脱气装置,以提高油气井返排液中气液分离效率,从而提高有毒有害气体的处理效果。Therefore, there is an urgent need for a degassing device to improve the gas-liquid separation efficiency in the flowback fluid of oil and gas wells, thereby improving the treatment effect of toxic and harmful gases.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于解决上述技术问题而提供一种结构紧凑、高效分离、占地较小、便于运输的多级循环脱气装置。The purpose of this utility model is to solve the above technical problems and provide a multi-stage circulating degassing device with compact structure, efficient separation, small footprint and convenient transportation.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
一种多级循环脱气装置,包括缓冲罐,缓冲罐一端设有进液管、另一端上部设有主气管,还包括搅拌罐,搅拌罐和缓冲罐之间通过循环入口管和循环出口管连通设置以实现流体经循环入口管、循环出口管在搅拌罐和缓冲罐之间的循环,搅拌罐的上部还通过管线与主气管连通设置,在循环出口管上外接有一排液管,在排液管上还设有一排液泵。进一步地,所述循环入口管连接在搅拌罐底部和缓冲罐底部之间,所述循环出口管连接在搅拌罐外壁中部和缓冲罐的中下部之间。进一步地,多级循环脱气装置还包括真空泵和泄压罐,真空泵一端通过真空抽气管与搅拌罐的上部连接、另一端通过连接气管与泄压罐连接,泄压罐通过排气管连入至主气管。进一步地,所述缓冲罐、搅拌罐、排液泵、真空泵和泄压罐集成在支架上。A multi-stage circulating degassing device comprises a buffer tank, one end of the buffer tank is provided with a liquid inlet pipe, the upper part of the other end is provided with a main gas pipe, and a stirring tank is also included, and a circulating inlet pipe and a circulating outlet pipe are passed between the stirring tank and the buffer tank. The communication is set to realize the circulation of the fluid between the stirring tank and the buffer tank through the circulation inlet pipe and the circulation outlet pipe. The upper part of the stirring tank is also connected with the main gas pipe through pipelines, and a liquid discharge pipe is externally connected to the circulation outlet pipe. A liquid discharge pump is also provided on the liquid pipe. Further, the circulation inlet pipe is connected between the bottom of the stirring tank and the bottom of the buffer tank, and the circulation outlet pipe is connected between the middle part of the outer wall of the stirring tank and the middle and lower part of the buffer tank. Further, the multistage circulating degassing device also includes a vacuum pump and a pressure relief tank. One end of the vacuum pump is connected to the upper part of the stirring tank through a vacuum exhaust pipe, and the other end is connected to the pressure relief tank through a connecting gas pipe, and the pressure relief tank is connected to the pressure relief tank through an exhaust pipe. to the main trachea. Further, the buffer tank, the stirring tank, the drain pump, the vacuum pump and the pressure relief tank are integrated on the bracket.
具体地,一种多级循环脱气装置,包括缓冲罐、搅拌罐、真空泵、泄压罐、排液泵、进液管、循环入口管、循环出口管、主气管、真空抽气管、连接气管、排气管、排液管、搅拌电机、真空泵电机、支架、控制柜。Specifically, a multi-stage circulating degassing device includes a buffer tank, a stirring tank, a vacuum pump, a pressure relief tank, a liquid discharge pump, a liquid inlet pipe, a circulation inlet pipe, a circulation outlet pipe, a main gas pipe, a vacuum exhaust pipe, and a connecting gas pipe , exhaust pipe, drain pipe, stirring motor, vacuum pump motor, bracket, control cabinet.
多级循环脱气装置主要包括两个气液分离过程,一个是缓冲罐内自由气体的分离过程,一个是搅拌罐内液体中气泡的搅拌分离和真空分离过程。缓冲罐一端与进液管相连、另一端连接主气管,中间部位连接循环入口管和循环出口管。井口返出液首先进入缓冲罐,当流体进入缓冲罐内,由于空间增大,自由气体自动逸散出来,进入主气管。The multi-stage circulating degassing device mainly includes two gas-liquid separation processes, one is the separation process of free gas in the buffer tank, and the other is the stirring separation and vacuum separation process of bubbles in the liquid in the stirring tank. One end of the buffer tank is connected with the liquid inlet pipe, the other end is connected with the main gas pipe, and the middle part is connected with the circulation inlet pipe and the circulation outlet pipe. The wellhead return fluid first enters the buffer tank. When the fluid enters the buffer tank, due to the increased space, the free gas automatically escapes and enters the main gas pipe.
搅拌罐底部通过循环入口管和搅拌罐侧面通过循环出口管分别与缓冲罐连接;搅拌罐上表面通过真空抽气管与真空泵连接;真空泵通过连接气管与泄压罐连接;排气管由泄压罐伸出后连入主气管;真空泵由真空泵电机带动工作,搅拌罐由搅拌电机带动工作。在工作过程中,真空泵通过真空排气管将搅拌管内抽成真空状态,从而将缓冲罐内的流体抽入搅拌罐内;在搅拌罐内,在搅拌电机的工作下,使流体搅拌打散,从而有利于气泡溢出,并且,由于搅拌罐内为真空状态,有利于气泡漂浮;分离出来的气体经真空抽气管,再经过真空泵进入连接气管,然后进入泄压罐,最后经过排气管并入主气管;在搅拌罐内搅拌分离后的流体通过循环出口管进入缓冲罐内,与缓冲罐内的流体一起再次被抽吸入搅拌罐内,进行多级的循环排气的过程。The bottom of the mixing tank is connected to the buffer tank through the circulation inlet pipe and the side of the mixing tank is connected to the buffer tank respectively; the upper surface of the mixing tank is connected to the vacuum pump through the vacuum exhaust pipe; the vacuum pump is connected to the pressure relief tank through the connecting gas pipe; the exhaust pipe is connected by the pressure relief tank After extending, it is connected to the main gas pipe; the vacuum pump is driven by the vacuum pump motor, and the stirring tank is driven by the stirring motor. During the working process, the vacuum pump evacuates the stirring tube into a vacuum state through the vacuum exhaust pipe, thereby pumping the fluid in the buffer tank into the stirring tank; in the stirring tank, under the operation of the stirring motor, the fluid is stirred and dispersed, This is conducive to the overflow of bubbles, and because the stirring tank is in a vacuum state, it is conducive to the floating of bubbles; the separated gas enters the connecting gas pipe through the vacuum exhaust pipe, and then enters the connecting gas pipe through the vacuum pump, then enters the pressure relief tank, and finally merges through the exhaust pipe. Main gas pipe; the fluid stirred and separated in the stirring tank enters the buffer tank through the circulation outlet pipe, and is sucked into the stirring tank together with the fluid in the buffer tank again, and the process of multi-stage circulating exhaust is carried out.
排液泵通过排液管连接到循环出口管上;控制柜通过电信号控制各电机的启停。当缓冲罐即将循环灌满时,启动排液泵,通过排液管和循环出口管进行排液,此时,整个装置的循环脱气过程持续进行。当缓冲罐内的液位下降到一定高度时,关闭所述的排液泵,停止排液。The drain pump is connected to the circulation outlet pipe through the drain pipe; the control cabinet controls the start and stop of each motor through electrical signals. When the buffer tank is about to be fully filled, the drain pump is started, and the liquid is drained through the drain pipe and the circulation outlet pipe. At this time, the cycle degassing process of the whole device continues. When the liquid level in the buffer tank drops to a certain height, the drainage pump is closed to stop the drainage.
整个装置的所有部件集成到支架上,便于运输和管理。All components of the entire unit are integrated into the stand for easy transport and management.
本实用新型的有益效果是:该多级循环脱气装置通过缓冲罐的自由分离和搅拌罐的搅拌分离、真空分离作业,实现气体的两次分离,并且通过缓冲罐与搅拌罐内液体的循环,实现气体的多级分离,从而提高返排液中气体的分离效率,并且整体装置通过控制柜的电动控制,方便管理,集成到统一的支架上,便于运输,保证该多级循环脱气装置在油气井气体分离中的实用性和应用效果。The beneficial effects of the utility model are: the multi-stage circulating degassing device realizes two separations of gas through the free separation of the buffer tank, the stirring and separation of the stirring tank and the vacuum separation operations, and the circulation of the liquid in the buffer tank and the stirring tank is achieved. , to achieve multi-stage separation of gas, thereby improving the separation efficiency of gas in the flowback liquid, and the overall device is controlled by the electric control of the control cabinet, which is convenient for management, integrated into a unified support, easy to transport, and ensures the multi-stage circulating degassing device. Practicality and application effect in gas separation of oil and gas wells.
附图说明Description of drawings
图1为本实用新型的整体外部图;Fig. 1 is the overall external view of the utility model;
图2为本实用新型的工作原理图;Fig. 2 is the working principle diagram of the utility model;
图3为本实用新型的另一侧外部视图;3 is an external view of the other side of the utility model;
图4为本实用新型的正视图;Fig. 4 is the front view of the utility model;
图5为本实用新型的俯视图;Fig. 5 is the top view of the utility model;
图6为本实用新型的后视图。Figure 6 is a rear view of the utility model.
图中:1、缓冲罐;2、搅拌罐;3、真空泵;4、泄压罐;5、排液泵;6、进液管;7、循环入口管;8、循环出口管;9、主气管;10、真空抽气管;11、连接气管;12、排气管;13、排液管;14、搅拌电机;15、真空泵电机;16、支架;17、控制柜。In the figure: 1. Buffer tank; 2. Stirring tank; 3. Vacuum pump; 4. Pressure relief tank; 5. Drain pump; 6. Liquid inlet pipe; 7. Circulation inlet pipe; 8. Circulation outlet pipe; 9. Main Air pipe; 10. Vacuum pumping pipe; 11. Connecting air pipe; 12. Exhaust pipe; 13. Drain pipe; 14. Stirring motor; 15. Vacuum pump motor; 16. Bracket; 17. Control cabinet.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明:Below in conjunction with the accompanying drawings and specific embodiments, the present utility model is described in further detail:
参照图1至图6,本实用新型提供的一种多级循环脱气装置,包括缓冲罐1、搅拌罐2、真空泵3、泄压罐4、排液泵5、进液管6、循环入口管7、循环出口管8、主气管9、真空抽气管10、连接气管11、排气管12、排液管13、搅拌电机14、真空泵电机15、支架16、控制柜17。缓冲罐1一端与进液管6相连,另一端连接主气管9,中间部位连接循环入口管7和循环出口管8。井口返出液首先通过进液管6进入缓冲罐1内。在缓冲罐1内实现自由气体的逸出,进入主气管9内。搅拌罐2底部连接循环入口管7,侧面连接循环出口管8,通过这两条管线实现与缓冲罐1的连接。搅拌罐2的上表面通过真空抽气管10与真空泵3连接。真空泵3通过连接气管11与泄压罐4连接。排气管12由泄压罐4伸出后连入主气管9。真空泵3由真空泵电机15带动工作,搅拌罐2由搅拌电机14带动工作。排液泵5通过排液管13连接到循环出口管8上。1 to 6 , a multi-stage circulating degassing device provided by the present invention includes a
在工作过程中,缓冲罐1内的气体经自由逸散,进入主气管9内。真空泵3通过真空排气管10将搅拌罐2内抽成真空状态,通过循环入口管7将缓冲罐1内的液体抽吸到搅拌罐2内。并在搅拌电机14的带动下搅拌液体,使混在液体中的气泡聚集溢出。并且在真空状态下,气泡漂浮游离出液体表面。分离出的气体经真空排气管10进入真空泵3,并经连接气管11进入泄压罐4内,之后经过排气管12并入主气管9内。在搅拌罐2内搅拌分离后的液体通过循环出口管8流回缓冲罐1内,与缓冲罐1内的液体混合后,被再次抽吸入搅拌罐2内,进行多级的循环排气的过程。当缓冲罐1即将循环灌满时,启动排液泵5,通过排液管13将液体排出到储液罐内。当缓冲罐1内的液位下降到一定高度时,关闭排液泵5,停止排液。在整个的工作过程中,控制柜17通过电信号控制各电机的启停。整个装置集成到支架16内,便于吊装、运输和管理。During the working process, the gas in the
以上所述仅为本实用新型最具代表性的实施方式,凡依据本实用新型申请专利范围内所做的均等变化与修饰,均应属于本实用新型的涵盖范围。The above are only the most representative embodiments of the present invention, and all equivalent changes and modifications made within the scope of the patent application of the present invention shall belong to the scope of the present invention.
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Effective date of registration: 20210726 Address after: 300457 Tianjin Binhai New Area Development Zone Second Avenue 83, China Petroleum Tianjin building Bohai Drilling Engineering Co., Ltd. Patentee after: CNPC Bohai Drilling Engineering Co.,Ltd. Patentee after: CHINA NATIONAL PETROLEUM Corp. Address before: 300457 Tianjin Binhai New Area Development Zone Second Avenue 83, China Petroleum Tianjin building Bohai Drilling Engineering Co., Ltd. Patentee before: CNPC Bohai Drilling Engineering Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200731 |