CN211142126U - Automatic zinc liquid replenishing device for hot-dip galvanizing bath - Google Patents
Automatic zinc liquid replenishing device for hot-dip galvanizing bath Download PDFInfo
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- CN211142126U CN211142126U CN201922002579.6U CN201922002579U CN211142126U CN 211142126 U CN211142126 U CN 211142126U CN 201922002579 U CN201922002579 U CN 201922002579U CN 211142126 U CN211142126 U CN 211142126U
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Abstract
The utility model provides an automatic supplementary device of heat supply immersion plating zinc bath zinc liquid mainly relates to hot dipping zinc liquid and supplyes the field. The automatic zinc liquid supplementing device for the hot-dip galvanizing pool comprises a galvanizing pool body, wherein a bottom plate is arranged on one side of the galvanizing pool body, supporting rods are arranged at four corners of the top surface of the bottom plate, a liquid storage pool is arranged above the supporting rods, a liquid outlet pipe with an electromagnetic control valve is arranged on one side of the liquid storage pool, and a first infrared distance meter is arranged on the bottom surface of the horizontal pipe of the liquid outlet pipe. The beneficial effects of the utility model reside in that: the utility model discloses can the automated inspection zinc liquid height in the galvanizing bath to as required, add zinc liquid in to the galvanizing bath automatically, with the zinc liquid in guaranteeing the galvanizing bath stable at a take the altitude, thereby reduced constructor's labor intensity.
Description
Technical Field
The utility model mainly relates to a hot-dip galvanizing bath zinc liquid replenishing device, in particular to an automatic hot-dip galvanizing bath zinc liquid replenishing device.
Background
Hot galvanizing is the process of combining a substrate and a coating by reacting molten metal with an iron substrate to produce an alloy layer. Generally, steel products are pickled, cleaned and then galvanized in a galvanizing bath. Has the advantages of uniform plating layer, strong adhesive force, long service life and the like. However, after the zinc plating bath is subjected to multiple times of zinc plating, the height of the zinc bath in the zinc plating bath can be reduced, the use height of the zinc plating cannot be met, and the zinc bath supplement is required.
SUMMERY OF THE UTILITY MODEL
For solving prior art's is not enough, the utility model provides an automatic supplementary device of hot dipping zinc-plating pond zinc liquid, it can the zinc liquid height in the automated inspection zinc-plating pond to as required, add zinc liquid in to the zinc-plating pond automatically, with the zinc liquid in guaranteeing the zinc-plating pond is stable at a take the altitude, thereby reduced constructor's labor intensity, guaranteed going on of galvanizing work continuously, avoided steam to cause the injury to constructor simultaneously, ensured constructor's safety.
The utility model discloses a realize above-mentioned purpose, realize through following technical scheme:
the automatic zinc liquid replenishing device for the hot dip galvanizing bath comprises a galvanizing bath body, a bottom plate is arranged on one side of the galvanizing bath body, supporting rods are arranged at four corners of the top surface of the bottom plate, a liquid storage tank is arranged above the supporting rods and fixedly connected with the supporting rods, the position of the liquid storage tank is higher than that of the zinc plating tank body, a liquid outlet pipe with an electromagnetic control valve is arranged on one side of the liquid storage tank, one end of the liquid outlet pipe is positioned in the liquid storage tank, the other end of the liquid outlet pipe is positioned in the zinc plating tank body, the bottom surface of the transverse pipe of the liquid outlet pipe is provided with a first infrared distance meter which is positioned above the galvanizing bath body, the liquid storage tank is provided with a central controller and a data analyzer in front, the central controller is connected with the data analyzer, an electromagnetic control valve and an external power line, and the data analyzer is connected with a first infrared distance meter through a line.
The liquid storage tank is internally provided with a second infrared distance meter, the second infrared distance meter is fixedly connected with the inner wall of the top surface of the liquid storage tank, the top surface of the liquid storage tank is provided with an alarm, the second infrared distance meter is connected with a data analyzer through a line, and the alarm is connected with a central controller through a line.
The alarm is a buzzer alarm.
The bracing piece is scalable pole, specifically includes pneumatic cylinder and piston rod, the piston rod bottom is located the pneumatic cylinder, piston rod top and liquid storage tank bottom surface fixed connection, store up hydraulic oil in the pneumatic cylinder.
The liquid outlet pipe is detachably connected with the liquid storage tank, and is specifically in threaded connection.
Contrast prior art, the beneficial effects of the utility model are that:
the utility model discloses a can the automated inspection zinc liquid height in the galvanizing bath to as required, add zinc liquid in the automatic to galvanizing bath, in order to guarantee that zinc liquid in the galvanizing bath is stable at a take the altitude, thereby reduced constructor's labor intensity, guaranteed going on continuously of galvanizing work, avoided steam to cause the injury to constructor simultaneously, ensured constructor's safety.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a circuit diagram of the present invention;
reference numerals shown in the drawings: 1. a zinc plating bath body; 2. a base plate; 3. a support bar; 4. a liquid storage tank; 5. a liquid outlet pipe; 6. an electromagnetic control valve; 7. a first infrared range finder; 8. a central controller; 9. a data analyzer; 10. a second infrared distance meter; 11. an alarm.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope defined in the present application.
As shown in fig. 1-2, the automatic zinc liquid replenishing device for hot dip galvanizing bath comprises a galvanizing bath body 1, a bottom plate 2 is arranged on one side of the galvanizing bath body 1, supporting rods 3 are arranged at four corners of the top surface of the bottom plate 2, a liquid storage tank 4 is arranged above the supporting rods 3, the liquid storage tank 4 is fixedly connected with the supporting rods 3, the position of the liquid storage tank 4 is higher than that of the galvanizing bath body 1, a liquid outlet pipe 5 with an electromagnetic control valve 6 is arranged on one side of the liquid storage tank 4, one end of the liquid outlet pipe 5 is arranged in the liquid storage tank 4, the other end of the liquid outlet pipe 5 is arranged in the galvanizing bath body 1, a first infrared distance measuring instrument 7 is arranged on the bottom surface of the horizontal pipe 5, the first infrared distance measuring instrument 7 is arranged above the galvanizing bath body 1, a central controller 8 and a data analyzer 9 are arranged in front of the liquid storage tank 4, the central controller 8 and, The electromagnetic control valve 6 is connected with an external power line, and the data analyzer 9 is connected with the infrared distance meter 7 through a line.
Specifically, be equipped with second infrared distance meter 10 in the liquid reserve tank 4, second infrared distance meter 10 and 4 top surface inner wall fixed connection of liquid reserve tank, 4 top surfaces of liquid reserve tank are equipped with alarm 11, second infrared distance meter 10 and 9 line connection of data analysis appearance, alarm 11 and 8 line connection of central controller. The height of zinc liquid in the second infrared distance meter 10 can detect liquid reserve tank 4, and when the zinc liquid height in liquid reserve tank 4 reduced to the early warning position, central controller 8 controlled alarm 11 sent the early warning, and suggestion operating personnel adds the zinc liquid in to liquid reserve tank 4 to the zinc liquid of storage is not enough in the liquid reserve tank 4, causes and can not supply the zinc liquid to zinc-plating bath body 1.
Specifically, the alarm 11 is a buzzer alarm. The buzzer alarm can give out uninterrupted buzzing, and the alarm signal is strong.
Specifically, but bracing piece 3 is telescopic link, specifically includes pneumatic cylinder and piston rod, the piston rod bottom is located the pneumatic cylinder, the piston rod top and 4 bottom surfaces fixed connection of liquid storage tank, the storage has hydraulic oil in the pneumatic cylinder. Through the height of pneumatic cylinder adjusting piston rod, can adjust the height of liquid storage tank 4, be convenient for add the zinc liquid make-up fluid in the liquid storage tank 4 to and be convenient for the later stage to maintain liquid storage tank 4.
Specifically, the liquid outlet pipe 5 and the liquid storage tank 4 are detachably connected, specifically in a threaded connection. The liquid outlet pipe 5 and the liquid storage tank 4 can be detachably connected, so that the liquid outlet pipe 5 can be conveniently replaced and maintained in the later period.
Example (b):
when the device is used, the first infrared distance meter 7 always detects the height of the zinc liquid in the zinc plating bath body 1 and transmits the detected data to the data analyzer 9 in real time, when the position of the zinc liquid in the zinc plating bath body 1 is lower than an early warning position, the data analyzer 9 feeds the data back to the central controller 8, the central controller 8 is an M6805 single chip microcomputer, the central controller 8 controls the electromagnetic valve 6 to work, the electromagnetic valve 6 is opened, the zinc liquid in the liquid storage tank 4 flows into the zinc plating bath body 1 through the liquid outlet pipe 5, and when the zinc liquid in the zinc plating bath body 1 is higher than the early warning position, the central controller 8 controls the electromagnetic valve 6 to be closed, so that the zinc liquid is supplemented; this device can automated inspection zinc liquid height in the galvanizing bath to as required, add zinc liquid in to the galvanizing bath automatically, so as to guarantee that zinc liquid in the galvanizing bath is stable at a take the altitude, thereby reduced constructor's labor intensity, guaranteed going on of galvanizing work, avoided steam to cause the injury to constructor simultaneously, ensured constructor's safety.
Claims (5)
1. The automatic replenishing device of hot dip galvanizing bath zinc liquid comprises a galvanizing bath body (1) and is characterized in that: a bottom plate (2) is arranged on one side of the zinc plating tank body (1), supporting rods (3) are arranged at four corners of the top surface of the bottom plate (2), a liquid storage tank (4) is arranged above the supporting rods (3), the liquid storage tank (4) is fixedly connected with the supporting rods (3), the position of the liquid storage tank (4) is higher than that of the zinc plating tank body (1), a liquid outlet pipe (5) with an electromagnetic control valve (6) is arranged on one side of the liquid storage tank (4), one end of the liquid outlet pipe (5) is positioned in the liquid storage tank (4), the other end of the liquid outlet pipe (5) is positioned in the zinc plating tank body (1), a first infrared distance meter (7) is arranged on the bottom surface of the horizontal pipe of the liquid outlet pipe (5), the first infrared distance meter (7) is positioned above the zinc plating tank body (1), a central controller (8) and a data analyzer (9) are arranged in front, the central controller (8) is connected with the data analyzer (9), the electromagnetic control valve (6) and an external power line, and the data analyzer (9) is connected with the first infrared distance meter (7) through a line.
2. The automatic replenishing device for the zinc liquid in the hot dip galvanizing bath according to claim 1, characterized in that: be equipped with second infrared distance meter (10) in liquid storage tank (4), second infrared distance meter (10) and liquid storage tank (4) top surface inner wall fixed connection, liquid storage tank (4) top surface is equipped with alarm (11), second infrared distance meter (10) and data analysis appearance (9) line connection, alarm (11) and central controller (8) line connection.
3. The automatic replenishing device for the zinc liquid in the hot dip galvanizing bath according to claim 2, characterized in that: the alarm (11) is a buzzer alarm.
4. The automatic replenishing device for the zinc liquid in the hot dip galvanizing bath according to claim 1, characterized in that: bracing piece (3) are scalable pole, specifically include pneumatic cylinder and piston rod, the piston rod bottom is located the pneumatic cylinder, piston rod top and liquid storage tank (4) bottom surface fixed connection, the storage has hydraulic oil in the pneumatic cylinder.
5. The automatic replenishing device for the zinc liquid in the hot dip galvanizing bath according to claim 1, characterized in that: the liquid outlet pipe (5) is detachably connected with the liquid storage tank (4), and is specifically in threaded connection.
Priority Applications (1)
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CN201922002579.6U CN211142126U (en) | 2019-11-19 | 2019-11-19 | Automatic zinc liquid replenishing device for hot-dip galvanizing bath |
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CN201922002579.6U CN211142126U (en) | 2019-11-19 | 2019-11-19 | Automatic zinc liquid replenishing device for hot-dip galvanizing bath |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114892116A (en) * | 2022-05-05 | 2022-08-12 | 唐山国丰第一冷轧镀锌技术有限公司 | Processing device and processing technology for cold-rolled steel strip |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114892116A (en) * | 2022-05-05 | 2022-08-12 | 唐山国丰第一冷轧镀锌技术有限公司 | Processing device and processing technology for cold-rolled steel strip |
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