CN211135217U - A mold structure that improves mold clamping rate and mold double-piece protection - Google Patents

A mold structure that improves mold clamping rate and mold double-piece protection Download PDF

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CN211135217U
CN211135217U CN201921137342.2U CN201921137342U CN211135217U CN 211135217 U CN211135217 U CN 211135217U CN 201921137342 U CN201921137342 U CN 201921137342U CN 211135217 U CN211135217 U CN 211135217U
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mold
lower mold
forming block
frame
forming
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张朋
辛宪秀
李立臣
马兆远
姚怡
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Shanghai Lingyun Auto Mould Co ltd
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Abstract

本实用新型涉及一种提高合模率和模具双料片保护的模具结构,包括上模架、下模架、上模成型块、下模成型块和弹性组件,多个下模成型块各通过至少一个弹性组件固定在下模架的上端面上,上模架布置在下模成型块的上方,多个上模成型块设置在上模架的下端面上,且与下模成型块一一对应。本实用新型的有益效果是:利用弹性组件让各个下模成型块均成浮动的,当模具某个下模成型块产生磨损,弹性组件会自动补偿磨损量,将整个下模成型块顶起,从而保证模具型面着色率和产品质量;对于模具中落入异物或有双料片冲压时,由于整个下模成型块是浮动的,一旦有异物或双料片被冲压,弹性组件会被压缩,避免钢性接触,从而保护模具不被压坏。

Figure 201921137342

The utility model relates to a mold structure which improves the mold clamping rate and the protection of the mold double-material sheets, which comprises an upper mold frame, a lower mold frame, an upper mold forming block, a lower mold forming block and an elastic component. An elastic component is fixed on the upper end surface of the lower mold base, the upper mold base is arranged above the lower mold forming blocks, and a plurality of upper mold forming blocks are arranged on the lower end surface of the upper mold base and correspond to the lower mold forming blocks one-to-one. The beneficial effect of the utility model is that the elastic components are used to make each lower mold forming block float. When a certain lower mold forming block of the mold wears, the elastic component will automatically compensate for the wear amount and lift the entire lower mold forming block. In order to ensure the coloring rate of the mold surface and the quality of the product; when foreign objects fall into the mold or when there are double-material stamping, since the entire lower mold forming block is floating, once a foreign object or double-material is punched, the elastic component will be compressed to avoid Rigid contact, thus protecting the mold from being crushed.

Figure 201921137342

Description

一种提高合模率和模具双料片保护的模具结构A mold structure that improves mold clamping rate and mold double-piece protection

技术领域technical field

本实用新型涉及汽车制造领域,尤其涉及一种提高合模率和模具双料片保护的模具结构。The utility model relates to the field of automobile manufacturing, in particular to a mold structure which improves the mold clamping rate and protects the mold with double material pieces.

背景技术Background technique

在汽车制造中,车身零件多种多样,造型各异,其中的白车身大小总成板件,因形状复杂,强度硬度高,数量需求多,所以为了保质保量完成订单,需依赖高吨位液压机冲压模具来生产出所需零件,此生产方式产品质量稳定,生产效率高,能很好的满足汽车市场需求。In automobile manufacturing, there are various body parts with different shapes. Among them, the body-in-white assembly plate is complex in shape, high in strength and hardness, and has a large quantity demand. Therefore, in order to complete the order with high quality and quantity, it is necessary to rely on high-tonnage hydraulic presses. Stamping dies are used to produce the required parts. This production method has stable product quality and high production efficiency, which can well meet the needs of the automotive market.

当前的大部分模具,为考虑生产成本、生产效率等因素,优先会加工制造成一模多腔(具有多个下模成型块)的形式,并且各个型腔都是同时固锁在下模架上,这样一次冲压可以生产出多个零件,但是由于不同的模具型腔在生产过程中,随着产量的增多,时间的累积,会产生不同程度的模具型腔磨损,此磨损会导致模具在冲压生产时,模具闭合时上下模间隙产生不同,使得模具中某一型腔的上下模成型块型面不贴合,着色变差,影响产品的质量。Most of the current molds, in order to consider factors such as production cost and production efficiency, are preferentially processed into the form of one mold with multiple cavities (with multiple lower mold forming blocks), and each cavity is locked on the lower mold base at the same time. Such a stamping can produce multiple parts, but due to the different mold cavities in the production process, with the increase of output and the accumulation of time, different degrees of mold cavity wear will occur, which will cause the mold to be in stamping production. When the mold is closed, the gap between the upper and lower molds is different, so that the upper and lower molds of a certain cavity in the mold do not fit together, and the coloring becomes worse, which affects the quality of the product.

模具冲压到了此阶段,产生这种影响产品质量的合模率问题,一般是通过上下模成型块重新型面整体精加工或者对局部成型块增减垫片来解决,此方法耗时耗力,成本高,实际效果不理想。At this stage of die stamping, the problem of mold clamping rate that affects product quality is generally solved by re-finishing the overall surface of the upper and lower mold forming blocks or adding or removing gaskets for local forming blocks. This method is time-consuming and labor-intensive. The cost is high and the actual effect is not ideal.

另外,目前冲压生产时,会有极小概率(约万分之一)模具中会有异物(如螺钉)或双料片被冲压,纵然在料片拆垛阶段、模具上料、模具下料阶段均设计上电磁感应检测装置,以保证每次的机械手都抓取一片料片来进行冲压,但仍有概率发生此问题。一旦发生,轻的将损坏上下模成型块,重则导致铸件模架压裂变形,甚至报废模具,造成很大的浪费及项目进度延期,供货链断裂。In addition, during the current stamping production, there is a very small probability (about 1 in 10,000) that there will be foreign objects (such as screws) or double blanks in the mold being stamped. All are designed with electromagnetic induction detection devices to ensure that each manipulator grabs a piece of material for punching, but this problem still occurs. Once it occurs, the light will damage the upper and lower mold blocks, and the heavy will lead to fracturing and deformation of the casting mold, or even scrapping the mold, resulting in a lot of waste, project schedule delay, and supply chain breakage.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种提高合模率和模具双料片保护的模具结构,以克服上述现有技术中的不足。The technical problem to be solved by the utility model is to provide a mold structure that improves the mold clamping rate and the protection of the mold double-material, so as to overcome the deficiencies in the above-mentioned prior art.

本实用新型解决上述技术问题的技术方案如下:一种提高合模率和模具双料片保护的模具结构,包括上模架、下模架、上模成型块、下模成型块和弹性组件,多个下模成型块各通过至少一个弹性组件固定在下模架的上端面上,上模架布置在下模成型块的上方,多个上模成型块设置在上模架的下端面上,且与下模成型块一一对应。The technical solution of the utility model to solve the above-mentioned technical problems is as follows: a mold structure for improving the mold clamping rate and the protection of the mold double-material sheet, including an upper mold frame, a lower mold frame, an upper mold forming block, a lower mold forming block and an elastic component, and more Each of the lower mold blocks is fixed on the upper end surface of the lower mold base through at least one elastic component, the upper mold base is arranged above the lower mold block, and a plurality of upper mold blocks are arranged on the lower end surface of the upper mold base, and are connected with the lower mold base. One-to-one correspondence of modular blocks.

本实用新型的有益效果是:利用弹性组件让各个下模成型块均成浮动的,当模具某个下模成型块产生磨损,弹性组件会自动补偿磨损量,将整个下模成型块顶起,从而保证模具型面着色率和产品质量;另外,对于模具中落入异物或有双料片冲压时,由于整个下模成型块是浮动的,一旦有异物或双料片被冲压,弹性组件会被压缩,避免钢性接触,从而保护模具不被压坏,提高了合模率,提高了零件生产效率,降低返修率,减少了模具调试时间和调试成本。The beneficial effect of the utility model is: the elastic components are used to make each lower mold forming block float, and when a certain lower mold forming block of the mold wears, the elastic component will automatically compensate for the amount of wear, and lift the entire lower mold forming block. In order to ensure the coloring rate of the mold surface and the quality of the product; in addition, when foreign objects fall into the mold or when there are double-material stamping, since the entire lower mold forming block is floating, once a foreign object or double-material is punched, the elastic component will be compressed. , to avoid the contact of steel, so as to protect the mold from being crushed, improve the mold clamping rate, improve the production efficiency of parts, reduce the repair rate, and reduce the mold debugging time and debugging cost.

在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.

在上述方案中,弹性组件包括多个碟簧组件,下模成型块通过多个碟簧组件固定在下模架的上端面上。In the above solution, the elastic component includes a plurality of disc spring components, and the lower mold forming block is fixed on the upper end surface of the lower mold base through the plurality of disc spring components.

在上述方案中,弹性组件还包括成型块垫板,成型块垫板通过多个碟簧组件固定在下模架的上端面上,下模成型块设置在成型块垫板的上端面上。In the above solution, the elastic component further includes a forming block backing plate, the forming block backing plate is fixed on the upper end surface of the lower mold base through a plurality of disc spring assemblies, and the lower mold forming block is arranged on the upper end surface of the forming block backing plate.

在上述方案中,碟簧组件包括等高螺丝和多个碟簧,成型块垫板上设有过孔,下模架上设有螺纹孔,等高螺丝的螺纹端穿过过孔后与下模架上的螺纹孔相旋合,在成型块垫板与下模架之间叠设有多个碟簧。In the above solution, the disc spring assembly includes a height screw and a plurality of disc springs, a through hole is provided on the backing plate of the forming block, a threaded hole is provided on the lower mold base, and the threaded end of the equal height screw passes through the through hole and is connected to the lower The threaded holes on the mold base are screwed together, and a plurality of disc springs are stacked between the backing plate of the forming block and the lower mold base.

在上述方案中,位于成型块垫板与下模架之间的碟簧均套在等高螺丝上。In the above solution, the disc springs located between the backing plate of the forming block and the lower mold base are all sleeved on the screws of equal height.

在上述方案中,在等高螺丝的头部与成型块垫板的上端面之间叠设有多个碟簧,且位于等高螺丝的头部与成型块垫板的上端面之间的碟簧均套在等高螺丝上。In the above solution, a plurality of disc springs are stacked between the head of the equal-height screw and the upper end surface of the backing plate of the forming block, and the discs located between the head of the equal-height screw and the upper end surface of the backing plate of the forming block The springs are all set on the equal height screws.

采用上述进一步优化方案的有益效果为:通过碟簧的超高弹力、稳定性、可叠加使用性使得下模成型块均成浮动的,有效避免上模成型块和下模成型块刚性接触,保护模具不被损坏,结构形式简单,作用稳定可靠,易于实现。The beneficial effects of adopting the above-mentioned further optimization scheme are: through the ultra-high elasticity, stability, and stackability of the disc spring, the lower mold blocks are all floating, which effectively avoids the rigid contact between the upper mold block and the lower mold block, and protects the The mold is not damaged, the structure is simple, the function is stable and reliable, and it is easy to realize.

在上述方案中,弹性组件中碟簧的数量为40个,碟簧的弹力为2T。In the above solution, the number of disc springs in the elastic component is 40, and the elastic force of the disc springs is 2T.

采用上述进一步优化方案的有益效果为:能够满足一般零件的冲压成型需求。The beneficial effect of adopting the above-mentioned further optimization scheme is that the stamping and forming requirements of general parts can be met.

在上述方案中,还包括导向组件,成型块垫板与下模架之间设有多个导向组件。In the above solution, a guide assembly is also included, and a plurality of guide assemblies are arranged between the backing plate of the forming block and the lower mold frame.

在上述方案中,成型块垫板与下模架之间所设导向组件的数量为四个,且四个导向组件分别位于成型块垫板的四个拐角处。In the above solution, the number of guide assemblies provided between the forming block backing plate and the lower mold base is four, and the four guiding assemblies are respectively located at the four corners of the forming block backing plate.

在上述方案中,导向组件包括导柱和导套,导柱设置在成型块垫板上,导套设置在下模架上,导柱活动承插在导套内。In the above solution, the guide assembly includes a guide post and a guide sleeve, the guide post is arranged on the backing plate of the forming block, the guide sleeve is arranged on the lower die frame, and the guide post is movably inserted into the guide sleeve.

在上述方案中,导向组件还包括导套压板,导套压板固定在下模架上,导套通过导套压板压紧在下模架上。In the above solution, the guide assembly further includes a guide sleeve pressure plate, the guide sleeve pressure plate is fixed on the lower mold frame, and the guide sleeve is pressed on the lower mold frame by the guide sleeve pressure plate.

采用上述进一步优化方案的有益效果为:可以对下模成型块的上下浮动进行导向,确保产品的成型精度。The beneficial effect of adopting the above-mentioned further optimization scheme is that the up and down floating of the lower mold forming block can be guided to ensure the forming accuracy of the product.

附图说明Description of drawings

图1为本实用新型所述提高合模率和模具双料片保护的模具结构的结构示意图;Fig. 1 is the structural representation of the mould structure that improves mould clamping rate and mould double material protection according to the utility model;

图2为本实用新型所述提高合模率和模具双料片保护的模具结构的部分结构示意图;Fig. 2 is the partial structural schematic diagram of the mold structure for improving mold clamping rate and mold double-material protection according to the present invention;

图3为图1的局部结构放大图。FIG. 3 is an enlarged view of a partial structure of FIG. 1 .

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1、上模架,2、下模架,3、上模成型块,4、下模成型块,5、弹性组件,510、成型块垫板,520、碟簧组件,521、等高螺丝,522、碟簧,6、导向组件,610、导柱,620、导套,630、导套压板。1. Upper mold base, 2. Lower mold base, 3. Upper mold forming block, 4. Lower mold forming block, 5. Elastic assembly, 510, Forming block backing plate, 520, Disc spring assembly, 521, Contour screws, 522, disc spring, 6, guide assembly, 610, guide post, 620, guide sleeve, 630, guide sleeve pressure plate.

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.

实施例1Example 1

如图1、图2所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figures 1 and 2, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and an elastic component 5 , the plurality of lower mold blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic component 5, and the number of the lower mold blocks 4 set on the lower mold base 2 can be two, three, four, Five, etc., each lower molding block 4 can be fixed on the upper end surface of the lower mold base 2 through one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower molding block Above 4 , a plurality of upper mold forming blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower mold forming blocks 4 one-to-one.

通常情况下,上模架1固定在压机上滑块上,工作生产时上模成型块3和上模架1随着压机上的滑块做上回程下冲压动作,而下模架2固定在压机下台面上。Under normal circumstances, the upper die set 1 is fixed on the upper slider of the press. During production, the upper die forming block 3 and the upper die set 1 perform the upper and lower punching action with the slide block on the press, while the lower die set 2 Fixed on the table under the press.

实施例2Example 2

如图1、图2所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figures 1 and 2, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and an elastic component 5 , the plurality of lower mold blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic component 5, and the number of the lower mold blocks 4 set on the lower mold base 2 can be two, three, four, Five, etc., each lower molding block 4 can be fixed on the upper end surface of the lower mold base 2 through one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower molding block Above 4 , a plurality of upper mold forming blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower mold forming blocks 4 one-to-one.

弹性组件5包括多个碟簧组件520,下模成型块4通过多个碟簧组件520固定在下模架2的上端面上。The elastic assembly 5 includes a plurality of disc spring assemblies 520, and the lower molding block 4 is fixed on the upper end surface of the lower mold base 2 through the plurality of disc spring assemblies 520.

实施例3Example 3

如图1、图2所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figures 1 and 2, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and an elastic component 5 , the plurality of lower mold blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic component 5, and the number of the lower mold blocks 4 set on the lower mold base 2 can be two, three, four, Five, etc., each lower molding block 4 can be fixed on the upper end surface of the lower mold base 2 through one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower molding block Above 4 , a plurality of upper mold forming blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower mold forming blocks 4 one-to-one.

弹性组件5包括多个碟簧组件520,下模成型块4通过多个碟簧组件520固定在下模架2的上端面上。The elastic assembly 5 includes a plurality of disc spring assemblies 520, and the lower molding block 4 is fixed on the upper end surface of the lower mold base 2 through the plurality of disc spring assemblies 520.

弹性组件5还包括成型块垫板510,成型块垫板510通过多个碟簧组件520固定在下模架2的上端面上,下模成型块4设置在成型块垫板510的上端面上,成型块垫板510可以是通过两个、三个、四个、五个、六个等其它数量的碟簧组件520固定在下模架2的上端面上,通常情况下所有碟簧组件520呈环形布置,且布置时最好对称。The elastic component 5 further includes a forming block backing plate 510, the forming block backing plate 510 is fixed on the upper end surface of the lower mold base 2 through a plurality of disc spring assemblies 520, and the lower mold forming block 4 is arranged on the upper end surface of the forming block backing plate 510, The forming block backing plate 510 can be fixed on the upper end surface of the lower mold base 2 by two, three, four, five, six and other numbers of disc spring assemblies 520. Normally, all the disc spring assemblies 520 are annular Arrangement, and the arrangement is preferably symmetrical.

实施例4Example 4

如图1、图2、图3所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figure 1, Figure 2, Figure 3, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and Elastic assembly 5, a plurality of lower mold forming blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic assembly 5, and the number of the lower mold forming blocks 4 set on the lower mold base 2 can be two, three, Four, five, etc., each lower mold block 4 can be fixed on the upper end surface of the lower mold base 2 by one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower Above the molding block 4 , a plurality of upper molding blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower molding blocks 4 one-to-one.

弹性组件5包括多个碟簧组件520,下模成型块4通过多个碟簧组件520固定在下模架2的上端面上。The elastic assembly 5 includes a plurality of disc spring assemblies 520, and the lower molding block 4 is fixed on the upper end surface of the lower mold base 2 through the plurality of disc spring assemblies 520.

弹性组件5还包括成型块垫板510,成型块垫板510通过多个碟簧组件520固定在下模架2的上端面上,下模成型块4设置在成型块垫板510的上端面上,成型块垫板510可以是通过两个、三个、四个、五个、六个等其它数量的碟簧组件520固定在下模架2的上端面上,通常情况下所有碟簧组件520呈环形布置,且布置时最好对称。The elastic component 5 further includes a forming block backing plate 510, the forming block backing plate 510 is fixed on the upper end surface of the lower mold base 2 through a plurality of disc spring assemblies 520, and the lower mold forming block 4 is arranged on the upper end surface of the forming block backing plate 510, The forming block backing plate 510 can be fixed on the upper end surface of the lower mold base 2 by two, three, four, five, six and other numbers of disc spring assemblies 520. Normally, all the disc spring assemblies 520 are annular Arrangement, and the arrangement is preferably symmetrical.

碟簧组件520包括等高螺丝521和多个碟簧522,成型块垫板510上设有过孔,下模架2上设有螺纹孔,等高螺丝521的螺纹端穿过过孔后与下模架2上的螺纹孔相旋合,在成型块垫板510与下模架2之间叠设有多个碟簧522。位于成型块垫板510与下模架2之间的碟簧522最好均套在等高螺丝521上。The disc spring assembly 520 includes a height screw 521 and a plurality of disc springs 522. The forming block backing plate 510 is provided with a through hole, and the lower mold base 2 is provided with a threaded hole. The screw holes on the lower mold base 2 are screwed together, and a plurality of disc springs 522 are stacked between the forming block backing plate 510 and the lower mold base 2 . The disc springs 522 located between the backing plate 510 of the forming block and the lower mold base 2 are preferably all sleeved on the screws 521 of equal height.

另外,在等高螺丝521的头部与成型块垫板510的上端面之间叠设有多个碟簧522,且位于等高螺丝521的头部与成型块垫板510的上端面之间的碟簧522最好均套在等高螺丝521上。In addition, a plurality of disc springs 522 are stacked between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510, and are located between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510 The disc springs 522 are preferably all sleeved on the equal height screws 521.

实施例5Example 5

如图1、图2、图3所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figure 1, Figure 2, Figure 3, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and Elastic assembly 5, a plurality of lower mold forming blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic assembly 5, and the number of the lower mold forming blocks 4 set on the lower mold base 2 can be two, three, Four, five, etc., each lower mold block 4 can be fixed on the upper end surface of the lower mold base 2 by one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower Above the molding block 4 , a plurality of upper molding blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower molding blocks 4 one-to-one.

弹性组件5包括多个碟簧组件520,下模成型块4通过多个碟簧组件520固定在下模架2的上端面上。The elastic assembly 5 includes a plurality of disc spring assemblies 520, and the lower molding block 4 is fixed on the upper end surface of the lower mold base 2 through the plurality of disc spring assemblies 520.

弹性组件5还包括成型块垫板510,成型块垫板510通过多个碟簧组件520固定在下模架2的上端面上,下模成型块4设置在成型块垫板510的上端面上,成型块垫板510可以是通过两个、三个、四个、五个、六个等其它数量的碟簧组件520固定在下模架2的上端面上,通常情况下所有碟簧组件520呈环形布置,且布置时最好对称。The elastic component 5 further includes a forming block backing plate 510, the forming block backing plate 510 is fixed on the upper end surface of the lower mold base 2 through a plurality of disc spring assemblies 520, and the lower mold forming block 4 is arranged on the upper end surface of the forming block backing plate 510, The forming block backing plate 510 can be fixed on the upper end surface of the lower mold base 2 by two, three, four, five, six and other numbers of disc spring assemblies 520. Normally, all the disc spring assemblies 520 are annular Arrangement, and the arrangement is preferably symmetrical.

碟簧组件520包括等高螺丝521和多个碟簧522,成型块垫板510上设有过孔,下模架2上设有螺纹孔,等高螺丝521的螺纹端穿过过孔后与下模架2上的螺纹孔相旋合,在成型块垫板510与下模架2之间叠设有多个碟簧522。位于成型块垫板510与下模架2之间的碟簧522最好均套在等高螺丝521上。The disc spring assembly 520 includes a height screw 521 and a plurality of disc springs 522. The forming block backing plate 510 is provided with a through hole, and the lower mold base 2 is provided with a threaded hole. The screw holes on the lower mold base 2 are screwed together, and a plurality of disc springs 522 are stacked between the forming block backing plate 510 and the lower mold base 2 . The disc springs 522 located between the backing plate 510 of the forming block and the lower mold base 2 are preferably all sleeved on the screws 521 of equal height.

另外,在等高螺丝521的头部与成型块垫板510的上端面之间叠设有多个碟簧522,且位于等高螺丝521的头部与成型块垫板510的上端面之间的碟簧522最好均套在等高螺丝521上。In addition, a plurality of disc springs 522 are stacked between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510, and are located between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510 The disc springs 522 are preferably all sleeved on the equal height screws 521.

通常情况下压机采用1000T压机,Usually the press adopts 1000T press,

碟簧522型号:MISUMI SSRBN50-B、可按需求选用不同承载力型号,同时可根据零件成型力大小选用不同数量使用,一般一个碟簧522提供约2T的力,每个下模成型块4通过一个弹性组件5固定在下模架2上,而每个弹性组件5中碟簧522的数量为30~50个,能提供60~100T的力,足够一般零件的冲压成型力,等高螺丝521型号:CSR25-50(配合碟簧选用),模具装配时,碟簧522行程1.1mm,锁紧时需要预压0.1mm,以保证冲压生产时碟簧522能够提供压力。Disc spring 522 model: MISUMI SSRBN50-B, different bearing capacity models can be selected according to requirements, and different quantities can be used according to the size of the forming force of the parts. Generally, a disc spring 522 provides a force of about 2T, and each lower mold block 4 passes through An elastic component 5 is fixed on the lower mold base 2, and the number of disc springs 522 in each elastic component 5 is 30 to 50, which can provide a force of 60 to 100T, which is sufficient for the stamping and forming force of general parts. : CSR25-50 (selected with disc spring), when the mold is assembled, the stroke of the disc spring 522 is 1.1mm, and the preload is 0.1mm when locking to ensure that the disc spring 522 can provide pressure during stamping production.

实施例6Example 6

如图1、图2、图3所示,一种提高合模率和模具双料片保护的模具结构,包括上模架1、下模架2、上模成型块3、下模成型块4和弹性组件5,多个下模成型块4各通过至少一个弹性组件5固定在下模架2的上端面上,下模架2上所设下模成型块4的数量可以为两个、三个、四个、五个等,每个下模成型块4可以是通过一个、两个、三个、四个或其它数量的弹性组件5固定在下模架2的上端面上,上模架1布置在下模成型块4的上方,多个上模成型块3设置在上模架1的下端面上,且与下模成型块4一一对应。As shown in Figure 1, Figure 2, Figure 3, a mold structure for improving mold clamping rate and mold double-material protection includes an upper mold base 1, a lower mold base 2, an upper mold forming block 3, a lower mold forming block 4 and Elastic assembly 5, a plurality of lower mold forming blocks 4 are each fixed on the upper end surface of the lower mold base 2 through at least one elastic assembly 5, and the number of the lower mold forming blocks 4 set on the lower mold base 2 can be two, three, Four, five, etc., each lower mold block 4 can be fixed on the upper end surface of the lower mold base 2 by one, two, three, four or other numbers of elastic components 5, and the upper mold base 1 is arranged on the lower Above the molding block 4 , a plurality of upper molding blocks 3 are arranged on the lower end surface of the upper mold base 1 and correspond to the lower molding blocks 4 one-to-one.

弹性组件5包括多个碟簧组件520,下模成型块4通过多个碟簧组件520固定在下模架2的上端面上。The elastic assembly 5 includes a plurality of disc spring assemblies 520, and the lower molding block 4 is fixed on the upper end surface of the lower mold base 2 through the plurality of disc spring assemblies 520.

弹性组件5还包括成型块垫板510,成型块垫板510通过多个碟簧组件520固定在下模架2的上端面上,下模成型块4设置在成型块垫板510的上端面上,成型块垫板510可以是通过两个、三个、四个、五个、六个等其它数量的碟簧组件520固定在下模架2的上端面上,通常情况下所有碟簧组件520呈环形布置,且布置时最好对称。The elastic component 5 further includes a forming block backing plate 510, the forming block backing plate 510 is fixed on the upper end surface of the lower mold base 2 through a plurality of disc spring assemblies 520, and the lower mold forming block 4 is arranged on the upper end surface of the forming block backing plate 510, The forming block backing plate 510 can be fixed on the upper end surface of the lower mold base 2 by two, three, four, five, six and other numbers of disc spring assemblies 520. Normally, all the disc spring assemblies 520 are annular Arrangement, and the arrangement is preferably symmetrical.

碟簧组件520包括等高螺丝521和多个碟簧522,成型块垫板510上设有过孔,下模架2上设有螺纹孔,等高螺丝521的螺纹端穿过过孔后与下模架2上的螺纹孔相旋合,在成型块垫板510与下模架2之间叠设有多个碟簧522。位于成型块垫板510与下模架2之间的碟簧522最好均套在等高螺丝521上。The disc spring assembly 520 includes a height screw 521 and a plurality of disc springs 522. The forming block backing plate 510 is provided with a through hole, and the lower mold base 2 is provided with a threaded hole. The screw holes on the lower mold base 2 are screwed together, and a plurality of disc springs 522 are stacked between the forming block backing plate 510 and the lower mold base 2 . The disc springs 522 located between the backing plate 510 of the forming block and the lower mold base 2 are preferably all sleeved on the screws 521 of equal height.

另外,在等高螺丝521的头部与成型块垫板510的上端面之间叠设有多个碟簧522,且位于等高螺丝521的头部与成型块垫板510的上端面之间的碟簧522最好均套在等高螺丝521上。In addition, a plurality of disc springs 522 are stacked between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510, and are located between the head of the equal-height screw 521 and the upper end surface of the forming block backing plate 510 The disc springs 522 are preferably all sleeved on the equal height screws 521.

通常情况下压机采用1000T压机,Usually the press adopts 1000T press,

碟簧522型号:MISUMI SSRBN50-B、可按需求选用不同承载力型号,同时可根据零件成型力大小选用不同数量使用,一般一个碟簧522提供约2T的力,每个下模成型块4通过一个弹性组件5固定在下模架2上,而每个弹性组件5中碟簧522的数量为30~50个,能提供60~100T的力,足够一般零件的冲压成型力,等高螺丝521型号:CSR25-50(配合碟簧选用),模具装配时,碟簧522行程1.1mm,锁紧时需要预压0.1mm,以保证冲压生产时碟簧522能够提供压力。Disc spring 522 model: MISUMI SSRBN50-B, different bearing capacity models can be selected according to requirements, and different quantities can be used according to the size of the forming force of the parts. Generally, a disc spring 522 provides a force of about 2T, and each lower mold block 4 passes through An elastic component 5 is fixed on the lower mold base 2, and the number of disc springs 522 in each elastic component 5 is 30 to 50, which can provide a force of 60 to 100T, which is sufficient for the stamping and forming force of general parts. : CSR25-50 (selected with disc spring), when the mold is assembled, the stroke of the disc spring 522 is 1.1mm, and the preload is 0.1mm when locking to ensure that the disc spring 522 can provide pressure during stamping production.

提高合模率和模具双料片保护的模具结构还包括导向组件6,成型块垫板510与下模架2之间设有多个导向组件6,成型块垫板510与下模架2之间所设导向组件6的数量优选为四个,且四个导向组件6分别位于成型块垫板510的四个拐角处。The mold structure for improving mold clamping rate and mold double-material protection also includes guide assemblies 6 , a plurality of guide assemblies 6 are arranged between the forming block backing plate 510 and the lower mold base 2 , and between the forming block backing plate 510 and the lower mold base 2 . The number of the guide assemblies 6 provided is preferably four, and the four guide assemblies 6 are respectively located at the four corners of the forming block backing plate 510 .

导向组件6包括导柱610和导套620,导柱610设置在成型块垫板510上,下模架2上设有安装孔,而导套620设置在下模架2上的安装孔内,导柱610活动承插在导套620内。The guide assembly 6 includes a guide post 610 and a guide sleeve 620. The guide post 610 is arranged on the forming block backing plate 510, the lower mold frame 2 is provided with a mounting hole, and the guide sleeve 620 is arranged in the mounting hole on the lower mold frame 2, and the guide The post 610 is movably inserted into the guide sleeve 620 .

导向组件6还包括导套压板630,导套压板630固定在下模架2上,导套620通过导套压板630压紧在下模架2上。The guide assembly 6 further includes a guide sleeve pressing plate 630 , the guide sleeve pressing plate 630 is fixed on the lower mold frame 2 , and the guide sleeve 620 is pressed on the lower mold frame 2 by the guide sleeve pressing plate 630 .

作用原理:主要是利用碟簧522的高弹力、行程小、可叠加使用的特性,将整个模具的下模成型块4顶起,在冲压生产过程中依靠碟簧522预顶一段距离来补偿下模成型块4的磨损量,从而达到一个冲次中多个下模成型块4完全着色,保证零件生产的质量稳定;同时对于双料片的异常冲压,碟簧522会大程度的被压缩,避免钢性接触从而保护模具因过度冲压而损坏。Principle of action: It mainly uses the characteristics of high elasticity, small stroke and stackable use of the disc spring 522 to lift the lower mold block 4 of the entire mold, and relies on the disc spring 522 to pre-lift a distance during the stamping production process to compensate for the lower part. The wear amount of the die-forming blocks 4, so as to achieve the complete coloring of multiple lower die-forming blocks 4 in one punch, to ensure the stable quality of the parts produced; The rigid contact protects the die from damage due to over-pressing.

使用方法:根据零件的实际所需成型力大小,选择合适型号的碟簧522及使用数量,也可多个碟簧522层叠使用。How to use: According to the actual required forming force of the part, select the appropriate type of disc spring 522 and the number of disc springs to be used, or multiple disc springs 522 can be used in layers.

①加工制造阶段,碟簧522不用安装,固定后加工;① In the processing and manufacturing stage, the disc spring 522 does not need to be installed, and is processed after being fixed;

②模具装配阶段,选用合适的碟簧522型号及数量,并且需要选用合适的等高螺丝521锁紧,使碟簧522产生一定的预压作用力,这样能保证碟簧522在整个冲压生产中都参与工作;②In the stage of mold assembly, select the appropriate type and quantity of disc spring 522, and use appropriate equal-height screws 521 to lock, so that the disc spring 522 can generate a certain pre-compression force, which can ensure that the disc spring 522 is used in the whole stamping production. are involved in the work;

③冲压生产:③Stamping production:

动作过程:上模架1、上模成型块3随着压机上滑块下行→上模成型块3接触下模成型块4→成型过程开始→上模架1、上模成型块3继续下行→碟簧522受力压缩一部分→成型过程结束→保压、碟簧522处于受力压缩状态(此力大小满足顶起下模成型块4重量、成型块垫板510重量和零件成型所需要的力之和)→压机上滑块回程,上模架1、上模成型块3上行→碟簧522顶起下模成型块4至初始碟簧522预压状态→冲压成型结束。Action process: the upper mold base 1 and the upper mold forming block 3 descend with the upper slider of the press → the upper mold forming block 3 contacts the lower mold forming block 4 → the molding process starts → the upper mold base 1 and the upper mold forming block 3 continue to descend →A part of the disc spring 522 is compressed by force →The molding process is finished →Pressure is maintained, and the disc spring 522 is in a compressed state (the magnitude of this force meets the weight of the lower molding block 4, the weight of the molding block backing plate 510, and the parts required for molding Sum of force) → the upper slider of the press returns, the upper mold frame 1 and the upper mold block 3 go up → the disc spring 522 pushes up the lower mold block 4 to the initial preload state of the disc spring 522 → the stamping is completed.

尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limitations of the present invention, and those of ordinary skill in the art are within the scope of the present invention Variations, modifications, substitutions and variations can be made to the above-described embodiments.

Claims (6)

1. The mold structure capable of improving the mold closing rate and protecting the double material sheets of the mold is characterized by comprising an upper mold frame (1), a lower mold frame (2), upper mold forming blocks (3), lower mold forming blocks (4) and elastic assemblies (5), wherein the lower mold forming blocks (4) are fixed on the upper end face of the lower mold frame (2) through at least one elastic assembly (5), the upper mold frame (1) is arranged above the lower mold forming blocks (4), and the upper mold forming blocks (3) are arranged on the lower end face of the upper mold frame (1) and correspond to the lower mold forming blocks (4) one to one;
the elastic assembly (5) comprises a plurality of disc spring assemblies (520), and the lower die forming block (4) is fixed on the upper end face of the lower die frame (2) through the plurality of disc spring assemblies (520);
the elastic assembly (5) further comprises a forming block base plate (510), the forming block base plate (510) is fixed on the upper end face of the lower die frame (2) through a plurality of disc spring assemblies (520), and the lower die forming block (4) is arranged on the upper end face of the forming block base plate (510);
the die-casting mould is characterized by further comprising a guide assembly (6), wherein a plurality of guide assemblies (6) are arranged between the forming block base plate (510) and the lower mould frame (2);
the guide assembly (6) comprises a guide post (610) and a guide sleeve (620), the guide post (610) is arranged on the forming block base plate (510), the guide sleeve (620) is arranged on the lower die frame (2), and the guide post (610) is movably inserted into the guide sleeve (620).
2. The mold structure capable of improving the mold closing rate and protecting the double material sheets of the mold according to claim 1, wherein the disc spring assembly (520) comprises an equal-height screw (521) and a plurality of disc springs (522), a through hole is formed in the forming block base plate (510), a threaded hole is formed in the lower mold frame (2), a threaded end of the equal-height screw (521) penetrates through the through hole and then is screwed with the threaded hole in the lower mold frame (2), and the disc springs (522) are stacked between the forming block base plate (510) and the lower mold frame (2).
3. The mold structure for improving mold closing rate and protecting the double material sheets of the mold according to claim 2, wherein the disc springs (522) between the forming block base plate (510) and the lower mold frame (2) are all sleeved on the equal-height screws (521).
4. The mold structure for improving the mold closing rate and the protection of the mold double material sheets according to claim 2, wherein a plurality of disc springs (522) are stacked between the head of the contour screw (521) and the upper end face of the molding block base plate (510), and the disc springs (522) positioned between the head of the contour screw (521) and the upper end face of the molding block base plate (510) are all sleeved on the contour screw (521).
5. The mold structure for improving mold closing rate and mold double-material sheet protection according to claim 1, wherein the number of the guide assemblies (6) arranged between the molding block backing plate (510) and the lower mold frame (2) is four, and the four guide assemblies (6) are respectively arranged at four corners of the molding block backing plate (510).
6. The mold structure for improving the clamping rate and protecting the double material sheets of the mold according to claim 1, wherein the guide assembly (6) further comprises a guide sleeve pressing plate (630), the guide sleeve pressing plate (630) is fixed on the lower mold frame (2), and the guide sleeve (620) is pressed on the lower mold frame (2) through the guide sleeve pressing plate (630).
CN201921137342.2U 2019-07-18 2019-07-18 A mold structure that improves mold clamping rate and mold double-piece protection Expired - Fee Related CN211135217U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202064A (en) * 2019-07-18 2019-09-06 上海凌云汽车模具有限公司 A kind of mould structure improving molding rate and the protection of mold double-sheet
CN120133435A (en) * 2025-04-30 2025-06-13 高邮市新世纪消防器材有限公司 A fire fighting equipment forging device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202064A (en) * 2019-07-18 2019-09-06 上海凌云汽车模具有限公司 A kind of mould structure improving molding rate and the protection of mold double-sheet
CN110202064B (en) * 2019-07-18 2024-06-28 上海凌云汽车模具有限公司 Mould structure for improving mould closing rate and protecting double material sheets of mould
CN120133435A (en) * 2025-04-30 2025-06-13 高邮市新世纪消防器材有限公司 A fire fighting equipment forging device

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