CN211133505U - Integral device for zero-loss dewatering of compressed air - Google Patents
Integral device for zero-loss dewatering of compressed air Download PDFInfo
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- CN211133505U CN211133505U CN201921983772.6U CN201921983772U CN211133505U CN 211133505 U CN211133505 U CN 211133505U CN 201921983772 U CN201921983772 U CN 201921983772U CN 211133505 U CN211133505 U CN 211133505U
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- air inlet
- compressed air
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Abstract
The utility model discloses an integral device for zero-loss dewatering of compressed air, which comprises a cylinder body (1), an upper sealing head (2), an inner sealing head (3), a lower sealing head (4), an air inlet and outlet connecting pipe (5), a collector (6), an upper drainage pipe (7), a lower drainage pipe (8), a vertical rib plate (9) and a water guide rib plate (10); the upper seal head (2) is connected with the top of the cylinder body (1), the lower seal head (4) is connected with the bottom of the cylinder body (1), the inner seal head (3) is upwards arranged at the lower part of the inner cavity of the cylinder body (1), and the collector (6) is connected with the bottom of the lower seal head (4); the left side and the right side of the lower part of the vertical rib plate (9) are respectively connected with a water guide rib plate (10), and the left surface of the vertical rib plate (9) and the upper surface of the water guide rib plate (10) on the right side are respectively provided with a dovetail groove (12). The utility model discloses can effectually get rid of moisture and the impurity that contains in the compressed air, the liquid after the separation reaches only the drainage basically and does not exhaust lossless effect through hydrophobic means.
Description
Technical Field
The utility model relates to a water trap especially relates to a compressed air water trap.
Background
The compressed air supply system is one of important energy sources in shipyards and is mainly used for sand blasting, paint spraying, special coating, plasma cutting, pneumatic windlasses, pneumatic tools and the like. It is known that the atmosphere contains other corrosive gases, water vapor, hydrocarbons and solid particles, and after these moisture and impurities are sucked by the compressor, they enter the compressed air piping system together with compressed air, residual oil, water vapor and so on to corrode the pipelines, which causes considerable problems for industrial enterprises. Whether the main indexes such as pressure, flow and water content can meet the technological requirements or not directly influences the product quality, delivery period, energy utilization rate and the service life of equipment and related tools of a factory. In the prior art, the adopted compressed air dewatering device has a complicated structure, is greatly influenced by the change of the ambient temperature, and has poor moisture and impurity removing effect.
Therefore, there is a need to design a compressed air dewatering device with simple structure and high efficiency to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the above-mentioned not enough, provide a simple structure, efficient, long service life and non-maintaining compressed air zero loss water trap.
Realize the utility model discloses the technical scheme of purpose is: an integral device for zero-loss dewatering of compressed air comprises a cylinder body, an upper end enclosure, an inner end enclosure, a lower end enclosure, an air inlet and outlet connecting pipe, a collector, an upper drainage pipe, a lower drainage pipe, a vertical rib plate and a water guide rib plate; the upper sealing head is connected to the top of the cylinder, the lower sealing head is connected to the bottom of the cylinder, the inner sealing head is upwards arranged at the lower part of the inner cavity of the cylinder, the collector is connected to the bottom of the lower sealing head, the lower drainage pipe is connected to the bottom of the collector, and the upper drainage pipe is externally inserted into the collector from the cylinder; the edge of the inner end enclosure is provided with a plurality of liquid separation ports, and the air inlet and outlet connecting pipes transversely penetrate through the upper part of the cylinder body; the vertical rib plate vertically penetrates through the middle of the air inlet and outlet connecting pipe in the barrel to divide the air inlet and outlet connecting pipe into a left section and a right section, wherein the left section is an air inlet pipe section, the right section is an air outlet pipe section, and the left and right side inlet and outlet pipe sections of the vertical rib plate are respectively provided with an air outlet and an air inlet; the left side and the right side of the lower part of the vertical rib plate are respectively connected with a water guide rib plate, the left side surface of the vertical rib plate and the upper surface of the water guide rib plate on the right side are respectively provided with a dovetail groove, and gaps are reserved between the vertical rib plate and each end part of the water guide rib plate and the inner cavity of the cylinder.
Furthermore, the air outlet and the air inlet are both triangular notches, the included angle between the air outlet and the vertical rib plate is smaller than that between the air inlet and the vertical rib plate, and the sum of the two included angles is 90 degrees.
Furthermore, a plurality of liquid separation ports are formed in the edge of two thirds of the left side of the inner seal head.
Furthermore, a thermometer is further connected to the part of the air inlet pipe section, which is located outside the cylinder body, and a pressure gauge is further connected to the part of the air outlet pipe section, which is located outside the cylinder body.
Furthermore, the top of the upper end enclosure is provided with an inspection hole.
Furthermore, a safety valve is arranged on the cylinder body.
Further, a base is arranged at the lower part of the lower end enclosure.
Further, the collector is connected with the lower drain pipe through a flange.
Further, the outer surface of the lower part of the collector is provided with an anti-freezing heating device.
By adopting the technical scheme, the utility model discloses following beneficial effect has: the utility model discloses can effectually get rid of moisture and the impurity that contains in the compressed air, guarantee compressed air pipe network system not by the corrosion, satisfy the demand of different operating modes, improve equipment and relevant instrument's life makes the air feed reach operation requirement, and simple structure, and is efficient, simple to operate, and easy to operate once installs ten years non-maintaining that targets in place. Especially, the dovetail groove structure design of the vertical rib plate and the water guide rib plate, the included angle between the air outlet and the vertical rib plate is smaller than the included angle between the air inlet and the vertical rib plate, so that the moisture and impurity adsorption of air flow is increased, the moisture and impurity removal efficiency is greatly improved, and the separated liquid basically achieves the effects of only draining, no exhausting and no loss through the drainage device. The temperature gauge on the air inlet pipe section can visually display the air inlet temperature range, and the pressure gauge on the air outlet pipe section can visually display the air outlet pressure after water and impurities are removed. The bottom of the collector is connected with the sewage discharge pipe through a flange, so that the maintenance is convenient. The anti-freezing heating device increases the application range of the product, particularly in northern areas in winter in the city.
Drawings
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is given in conjunction with the accompanying drawings, in which
Fig. 1 is a schematic sectional view of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is an enlarged view of a portion a of fig. 1.
Fig. 4 is a top view of the inner closure.
The reference numbers in the drawings are:
the device comprises a cylinder body 1, an upper seal head 2, an inner seal head 3, a lower seal head 4, an air inlet and outlet connecting pipe 5, an air inlet pipe section 5-1, an air outlet pipe section 5-2, an air outlet 5-1-1, an air inlet 5-2-1, a collector 6, an upper drainage pipe 7, a lower drainage pipe 8, a vertical rib plate 9, a water guide rib plate 10, a liquid distribution port 11, a dovetail groove 12, a thermometer 13, a pressure gauge 14, an inspection port 15, a safety valve 16, a base 17, a flange 18 and an anti-freezing heating device 19.
Detailed Description
As shown in fig. 1 to fig. 4, the technical solution for implementing the purpose of the present invention in this embodiment is: an integral device for zero-loss dewatering of compressed air comprises a cylinder body 1, an upper seal head 2, an inner seal head 3, a lower seal head 4, an air inlet and outlet connecting pipe 5, a collector 6, an upper drainage pipe 7, a lower drainage pipe 8, a vertical rib plate 9 and a water guide rib plate 10. The upper seal head 2 is connected with the top of the cylinder body 1, the lower seal head 4 is connected with the bottom of the cylinder body 1, the inner seal head 3 is upwards arranged at the lower part of the inner cavity of the cylinder body 1, the collector 6 is connected with the bottom of the lower seal head 4, the lower sewage discharge pipe 8 is connected with the bottom of the collector 6, and the collector 6 is connected with the lower sewage discharge pipe 8 through the flange 18. The upper drainage pipe 7 is externally inserted into the collector 6 from the cylinder body. The two-thirds edge of the left side of the inner seal head 3 is provided with a plurality of liquid separation ports 11. The air inlet and outlet connecting pipe 5 transversely penetrates through the upper part of the cylinder body 1, the vertical rib plate 9 vertically penetrates through the middle of the air inlet and outlet connecting pipe 5 in the cylinder body 1, the air inlet and outlet connecting pipe 5 is divided into a left section and a right section, the left section is an air inlet pipe section 5-1, the right section is an air outlet pipe section 5-2, the air outlet pipe sections on the left side and the right side of the vertical rib plate 9 are respectively provided with an air outlet 5-1-1 and an air inlet 5-2-1, the included angle between the air outlet 5-1-1 and the vertical rib plate is 30 degrees, and the included angle between the air inlet 5-2. The left side and the right side of the lower part of the vertical rib plate 9 are respectively connected with a water guide rib plate 10, the left surface of the vertical rib plate 9 and the upper surface of the water guide rib plate 10 on the right side are respectively provided with a dovetail groove 12, and gaps are reserved between the vertical rib plate 9 and each end part of the water guide rib plate 10 and the inner cavity of the cylinder. The part of the air inlet pipe section 5-1, which is positioned outside the cylinder body 1, is also connected with a thermometer 13, the part of the air outlet pipe section 5-2, which is positioned outside the cylinder body 1, is also connected with a pressure gauge 14, the top of the upper end enclosure is provided with an inspection hole 15, the cylinder body is provided with a safety valve 16, and the lower part of the lower end enclosure is provided with a base 17. The lower outer surface of the collector 6 is provided with an anti-freeze heating device 19.
The working principle of the machine is as follows: the air flow enters from the air inlet pipe section of the air inlet and outlet pipe, flows through the air outlet of the air inlet pipe section, the inner cavity of the cylinder body and the air inlet of the air outlet pipe section, and finally flows out from the air outlet pipe section. The cooled compressed air is a mixture of liquid and gas phases, and after entering the water removal device from one end of the air inlet and outlet connecting pipe, the air flow firstly strikes the vertical rib plates, and because the mass difference of the liquid and gas phases is large, kinetic energy which is ten million times is often formed. Due to the adsorption effect, moisture and impurities are adsorbed on the vertical rib plates, flow downwards along the wall under the pushing of airflow and are gradually gathered towards the bottom of the cylinder body. The airflow is turned over for several times along with inertia, so that the remaining moisture and impurities are further separated under the action of centrifugal force, and finally are gathered at one position to form larger liquid drops, a larger liquid saturated area is formed, then the liquid drops are discharged onto the water guide rib plate, and the liquid drops are dripped to the edge of the inner seal head through the edge of the water guide rib plate and are discharged into the collector through the liquid distribution port arranged at the edge of the inner seal head.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. The utility model provides an integrated device of zero loss dewatering of compressed air which characterized in that: comprises a cylinder body (1), an upper seal head (2), an inner seal head (3), a lower seal head (4), an air inlet and outlet connecting pipe (5), a collector (6), an upper drainage pipe (7), a lower drainage pipe (8), a vertical rib plate (9) and a water guide rib plate (10); the upper sealing head (2) is connected to the top of the barrel body (1), the lower sealing head (4) is connected to the bottom of the barrel body (1), the inner sealing head (3) is upwards arranged at the lower part of the inner cavity of the barrel body (1), the collector (6) is connected to the bottom of the lower sealing head (4), the lower drain pipe (8) is connected to the bottom of the collector (6), and the upper drain pipe (7) is externally inserted into the collector (6) from the barrel body (1); the edge of the inner end enclosure (3) is provided with a plurality of liquid separation ports (11), and the air inlet and outlet connecting pipes (5) transversely penetrate through the upper part of the cylinder body (1); the vertical rib plate (9) vertically penetrates through the middle of the air inlet and outlet connecting pipe (5) in the barrel body (1), the air inlet and outlet connecting pipe (5) is divided into a left section and a right section, the left section is an air inlet pipe section (5-1), the right section is an air outlet pipe section (5-2), and the air outlet pipe section which are arranged at the left side and the right side of the vertical rib plate (9) are respectively provided with an air outlet (5-1-1) and an air inlet (5-2-1); the water guide rib plates (10) are connected to the left side and the right side of the lower portion of the vertical rib plate (9), dovetail grooves (12) are formed in the left side surface of the vertical rib plate (9) and the upper surface of the water guide rib plate (10) on the right side, and gaps are reserved between the end portions of the vertical rib plate (9) and the water guide rib plate (10) and the inner cavity of the barrel body (1).
2. The integrated compressed air zero loss water removal device of claim 1, wherein: the air outlet (5-1-1) and the air inlet (5-2-1) are both triangular notches, the included angle between the air outlet (5-1-1) and the vertical rib plate (9) is smaller than that between the air inlet (5-2-1) and the vertical rib plate (9), and the sum of the two included angles is 90 degrees.
3. The integrated compressed air zero loss water removal device of claim 1, wherein: the edge of two thirds of the left side of the inner seal head (3) is provided with a plurality of liquid separation ports (11).
4. The integrated compressed air zero loss water removal device of claim 1, wherein: the part of the air inlet pipe section (5-1) located outside the cylinder body (1) is further provided with a thermometer (13), and the part of the air outlet pipe section (5-2) located outside the cylinder body (1) is further provided with a pressure gauge (14).
5. The integrated compressed air zero loss water removal device of claim 1, wherein: and an inspection hole (15) is formed in the top of the upper sealing head (2).
6. The integrated compressed air zero loss water removal device of claim 1, wherein: a safety valve (16) is arranged on the cylinder body (1).
7. The integrated compressed air zero loss water removal device of claim 1, wherein: and a base (17) is arranged at the lower part of the lower end enclosure (4).
8. The integrated compressed air zero loss water removal device of claim 1, wherein: the collector (6) is connected with the lower drain pipe (8) through a flange (18).
9. The integrated compressed air zero loss water removal device of claim 1, wherein: the outer surface of the lower part of the collector (6) is provided with an anti-freezing heating device (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921983772.6U CN211133505U (en) | 2019-11-15 | 2019-11-15 | Integral device for zero-loss dewatering of compressed air |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921983772.6U CN211133505U (en) | 2019-11-15 | 2019-11-15 | Integral device for zero-loss dewatering of compressed air |
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| CN211133505U true CN211133505U (en) | 2020-07-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112066267A (en) * | 2020-09-04 | 2020-12-11 | 江阴市大江环保科技有限公司 | Device and method for reforming compressed air pipeline in ship industry |
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2019
- 2019-11-15 CN CN201921983772.6U patent/CN211133505U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112066267A (en) * | 2020-09-04 | 2020-12-11 | 江阴市大江环保科技有限公司 | Device and method for reforming compressed air pipeline in ship industry |
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