CN211118665U - Automatic cleaning oil feeder for hydrological cableway - Google Patents
Automatic cleaning oil feeder for hydrological cableway Download PDFInfo
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- CN211118665U CN211118665U CN201921871291.6U CN201921871291U CN211118665U CN 211118665 U CN211118665 U CN 211118665U CN 201921871291 U CN201921871291 U CN 201921871291U CN 211118665 U CN211118665 U CN 211118665U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 102
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 54
- 239000010959 steel Substances 0.000 claims abstract description 54
- 239000004519 grease Substances 0.000 claims abstract description 17
- 230000001050 lubricating effect Effects 0.000 claims abstract description 13
- 238000013461 design Methods 0.000 claims abstract description 9
- 210000000078 claw Anatomy 0.000 claims description 30
- 230000001502 supplementing effect Effects 0.000 claims description 6
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- 230000005484 gravity Effects 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 5
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- 231100000817 safety factor Toxicity 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 85
- 239000010687 lubricating oil Substances 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
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- 238000000429 assembly Methods 0.000 description 2
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Abstract
The utility model relates to the technical field of online cleaning equipment for a hydrological cableway, in particular to an automatic cleaning and oiling device for the hydrological cableway; the power assembly, the derusting assembly and the oiling assembly of the device are all in openable or detachable design, so that the device is conveniently arranged on the cable way steel cable to clean the cable way steel cable on line; the device is driven by a self motor, and does not need to be pulled by an auxiliary device; the rust removing component of the device is convenient to switch the working state; the oiling and oiling of the device are also driven by a motor, so that the oil quantity and the speed of the asphalt or calcium-based lubricating grease entering an oiling component from an oiling pipe can be accurately controlled; the device is convenient to operate, efficient and rapid, is suitable for oiling operation of various cable diameters, improves safety factors, reduces labor intensity, shortens oiling duration, improves working efficiency and quality, provides powerful guarantee for normal and safe use of flood prevention and flood preparation and river crossing equipment, and has certain economic market benefits and popularization and application prospects.
Description
Technical Field
The utility model relates to an online cleaning device technical field of hydrology cableway, concretely relates to hydrology cableway self-cleaning goes up oily ware.
Background
With the continuous development of science and technology, modern technical equipment and facilities in the hydrology industry are continuously innovated, iterated, researched and applied. The hydrological cableway as a special hydrological test equipment which is operated and controlled on shore and can test river flow, silt and the like mainly comprises a bearing cable (main cable), a traction cable (circulating cable and hoisting cable) bracket, a travelling crane, a winch and the like. Compared with other traditional hydrological test facilities, the device has the advantages of higher positioning precision, no need of test personnel to launch in high flood, safety, reliability, simple and convenient operation, and wide application in the aspects of flow measurement, sounding, distance measurement and the like.
However, the hydrological cableway is often laid in the field, and the main cable of the hydrological cableway is always kept still once being installed, is exposed to the outside for a long time, is corroded by wind, rain, sunshine and sand dust, and is easy to generate antibodies if the hydrological cableway is not always kept clean, interfere the transmission of signals or cause economic loss due to corrosion and breakage, so that inconvenience is brought to the hydrological testing work. Grease can be accumulated in the spiral groove of the hydrological cableway, and dry or mixed dust can form oil sludge which can also affect the hydrological cableway.
According to the national relevant documents and practical requirements of 'hydrology river crossing facility design and maintenance', and the like, maintenance work must be carried out on the device regularly, generally, decontamination cleaning and oil coating are carried out for 1 time per year, a traction cable and other running steel wire ropes are not less than 2-3 times per year, the number of times of frequent water inlet parts is increased properly, joint parts of the rope and an anchor need to be checked regularly, and calcium-based lubricating grease is coated to prevent rusting.
Traditional maintenance relies on the staff to take crane manual work clean decontamination and carry out the fat liquoring, and whole clean process of oiling lasts for a long time, oils unevenly, and the high altitude construction causes unexpected bodily injury easily.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model aims to overcome the not enough of prior art existence, and provide hydrology cableway self-cleaning oil feeding ware, use portably, high-efficient, safety and can promote, can realize independently must clean the work of oiling to hydrology cableway to reduce hydrology cableway and maintain the maintenance cost, improve the work efficiency who maintains the maintenance, improve the operational environment who maintains the maintenance, increase the security of maintaining the maintenance, avoid appearing the personal disability accident once more.
(II) technical scheme
The hydrological cableway automatic cleaning oil feeder comprises an oil storage assembly, an oil feeding assembly and an oil feeding assembly, wherein the oil storage assembly is used for storing lubricating grease and feeding oil to the oil feeding assembly;
the power assembly is used for clamping the cableway steel cable, preventing the cable from falling off and driving the whole device to move along the cableway steel cable;
the cleaning assembly is used for cleaning the cableway steel cable;
the oiling component is used for oiling the cable channel steel cable;
the oil feeding pipe is used for guiding lubricating grease in the oil storage assembly into the oil coating assembly;
and the connecting piece is used for detachably connecting the oil storage assembly below the power assembly.
Further, the oil storage assembly comprises an oil cylinder, a bottom plate, a top plate, a pull rod, a screw motor, a movable screw, an oil outlet nozzle and a piston plate;
the oil cylinder is arranged horizontally, the left end of the oil cylinder is provided with a top plate, and the right end of the oil cylinder is provided with a bottom plate; pull rods are connected between the top plate and the bottom plate and are uniformly arranged in the circumferential direction; an oil outlet nozzle is arranged on the bottom plate and is externally connected with an oil feeding pipe; an oil supplementing port is also arranged at the right part of the oil cylinder, and a cover is arranged at the oil supplementing port; a piston plate is arranged in the oil cylinder;
a screw motor is arranged on the left side of the top plate, and a movable screw is arranged on the screw motor; the movable screw penetrates through the top plate and extends into the oil cylinder; the inner end of the movable screw rod is rotatably connected with the piston plate through a bearing.
Further, the power assembly comprises an upper box body and a lower box body, and the upper box body is arranged above the lower box body; the bottom of the upper box body is provided with an opening, and the top of the lower box body is provided with an opening; the rear sides of the upper box body and the lower box body are rotatably connected through hinges, and the front sides are movably connected through buckles; the left sides of the upper box body and the lower box body are correspondingly provided with left clamping interfaces for clamping the cleaning assembly; go up the box body and correspond with lower box body right side and be provided with right joint mouth for joint fat liquoring subassembly.
Furthermore, a plurality of groups of upper clamping structures are arranged in the upper box body at intervals along the left and right direction; the upper clamping structure comprises a lifting screw, a clamping nut, an installation frame, an upper clamping wheel, an installation shaft, a limiting plate and an adjusting hole;
the lifting screw penetrates through the top of the upper box body; clamping nuts are screwed on the lifting screw rods and symmetrically arranged above and below the upper box body, and the lifting screw rods are clamped and fixed at the top of the upper box body; the clamping nut at the lower part corresponding to the front side or the rear side of the upper box body is also provided with an adjusting hole; the bottom end of the lifting screw is rotatably connected with a mounting rack, and the mounting rack is provided with an upper clamping wheel through a mounting shaft; the front side and the rear side of the upper box body are also provided with vertical limiting grooves, and two ends of the mounting shaft penetrate through the limiting grooves; the outer end of the mounting shaft is provided with threads and is in threaded connection with a limit plate; the limiting plate is lapped with the outer wall of the upper box body.
Furthermore, two lower clamping wheels are arranged in the lower box body at intervals along the left-right direction, and nylon is inlaid on the lower clamping wheels; the lower clamping wheel is externally connected with servo motors, and the two servo motors are distributed on two sides of the lower box body, so that the gravity center balance is kept, and the stability of the power assembly during working is ensured.
Furthermore, the cleaning component adopts a semi-cylindrical split symmetrical design and comprises a first-class shell, a first-class clamping seat, a first-class mounting plate, a mounting ring, a hinging seat, a cleaning claw, an electric push rod and a push sheet;
the right end of the first-class shell is provided with a first-class clamping seat, and a first-class clamping groove is arranged between the first-class shell and the first-class clamping seat and is used for clamping at a left clamping interface; the left end of the first-class shell is provided with a mounting ring, and hinge seats are uniformly arranged on the mounting ring in the circumferential direction; the tail end of the cleaning claw is hinged with the hinged seat and is provided with a torsion spring, and the torsion spring enables the tip end in the cleaning claw to have a tendency of anticlockwise rotation so as to prevent the cleaning claw from opening and bouncing during cleaning; the tip inside the cleaning claw is twisted out of a deflection angle which is suitable for the helical angle of a spiral groove of a cable wire; the right side of the cleaning claw is provided with a push sheet which is connected with the telescopic end of an electric push rod, and the other end of the electric push rod is fixed on a shell of the same type;
the outer wall of the first-class shell is also provided with a first-class mounting plate; the mounting holes are formed in the mounting plates, and the two cleaning assemblies are detachably assembled into a cylinder structure in a bolt connection and fixing mode through the arc-shaped plates correspondingly provided with the mounting holes.
Furthermore, the oil coating component adopts a semi-cylindrical split symmetrical design and comprises a second type shell, a second type clamping seat, an oil inlet and a second type mounting plate;
the left end of the second type shell is provided with a second type clamping seat, and a second type clamping groove is arranged between the second type shell and the second type clamping seat and used for clamping at a right clamping interface; the outer wall of the second-class shell is also provided with a second-class mounting plate; the second type mounting plate is provided with mounting holes, and the oiling component is detachably assembled into a cylinder structure in a bolt connection and fixing mode through arc plates correspondingly provided with the mounting holes; an oil feeding port is further formed in the second-class shell of one oiling component, an oil inlet nozzle is arranged, and the oil inlet nozzle is connected with an oil feeding pipe.
Furthermore, hanging plates are arranged on two sides of the left end of the bottom of the lower box body, and hanging holes are formed in the hanging plates and used for connecting the top ends of the connecting pieces; the connecting piece is a hanging rod, hooks are arranged at two ends of the hanging rod, one end of the hanging rod hooks the hanging hole, and the other end of the hanging rod hooks the pull rod.
Furthermore, the screw motor, the servo motor and the electric push rod are all provided with a recyclable rechargeable battery and work is controlled by remote wireless remote control; the screw motor and the servo motor share one recyclable rechargeable battery, and the driving wires of the two servo motors are connected to the wireless remote control panel in a cross mode.
(III) advantageous effects
The utility model provides a hydrology cableway self-cleaning ware of oiling has following advantage:
the device has the advantages that 1, the power assembly, the cleaning assembly and the oiling assembly of the device are all in openable or detachable design, so that the device is conveniently arranged on a cableway steel cable, and the cableway steel cable is cleaned on line; wherein cleaning assembly, fat liquoring subassembly have designed the multiple according to different diameter cable wires, and convenient the change has improved the suitability of this device.
2, the device is driven by a self motor without the traction of an auxiliary device; and the upper clamp structure convenient to adjust is arranged, so that the device can adapt to different working environments such as a multi-diameter cable rope and multi-angle climbing.
3, the cleaning assembly of the device is convenient to switch working states, when cleaning is carried out, the electric push rod defaults to a contraction state, and cleaning work is carried out by pressing the top torsion spring; when the device needs to return after the operation is finished, the electric push rod extends to push the push piece to move to jack up the cleaning claw, so that the cleaning claw is separated from the cable wire spiral groove of the cable channel, and the grease newly coated in the cable wire spiral groove of the cable channel is prevented from being scraped.
4, the oiling and oiling of the device are also driven by a motor, so that the oil mass and the speed of the calcium-based lubricating grease entering the oiling component through the oil feeding pipe can be accurately controlled.
5, the device adopts wireless remote control, can realize remote adjustment, avoids manual long-time high-altitude operation, and improves the safety.
To sum up, this device convenient operation, it is high-efficient swift, be fit for multiple cable footpath operation of oiling, promoted factor of safety, alleviateed intensity of labour, shortened the duration of oiling, improved work efficiency and quality, for flood prevention reserve flood, the normal safe handling of river crossing equipment provides the powerful guarantee, have certain economic market benefit and popularization and application prospect.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the purpose of the present invention, protecting some embodiments, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of an oil storage assembly;
FIG. 3 is an internal structural view of the oil storage unit;
FIG. 4 is a front view of the power assembly;
FIG. 5 is a rear view of the power assembly;
FIG. 6 is a perspective view of the power assembly with the servo motor removed;
FIG. 7 is an internal structural view of the power module;
FIG. 8 is a perspective view of the cleaning assembly;
FIG. 9 is a view showing the construction of the cleaning claw;
FIG. 10 is an internal structural view of the cleaning assembly;
FIG. 11 is an assembly view of the cleaning assembly and the power assembly;
FIG. 12 is a perspective view of the oiling assembly;
FIG. 13 is a block diagram of the oiling assembly;
fig. 14 is an internal structural view of an oiling assembly;
FIG. 15 is an assembly view of the oiling assembly and the power assembly;
fig. 16 is a block diagram of another embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-oil storage component, 101-oil cylinder, 102-bottom plate, 103-top plate, 104-pull rod, 105-screw motor, 106-moving screw, 111-oil nozzle, 112-piston plate;
2-power component, 201-upper box body, 2011-limit groove, 2012-left clamp interface, 2013-right clamp interface, 202-lower box body, 2021-hanging plate, 2022-balancing weight, 203-buckle, 204-loose leaf, 205-upper clamp structure, 2051-lifting screw, 2052-clamping nut, 2053-mounting frame, 2054-upper clamp wheel, 2055-mounting shaft, 2056-limit plate, 2057-adjusting hole, 2061-servo motor, 2064-lower clamp wheel;
3-cleaning component, 301-first class shell, 302-first class clamping seat, 303-first class mounting plate, 304-mounting ring, 3051-hinging seat, 3052-cleaning claw, 306-electric push rod, 307-push piece and 308-first class clamping groove;
4-oiling component, 401-second type shell, 402-second type clamping seat, 403-oil inlet, 404-second type mounting plate and 405-second type clamping groove;
5-oil feeding pipe, 6-connecting piece, 7-arc plate and 8-camera.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the indicated orientation or positional relationship thereof is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, but does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1, the utility model relates to a hydrologic cable channel automatic cleaning oil feeder,
the lubricating device comprises an oil storage assembly 1, a lubricating oil storage assembly and a lubricating oil feeding assembly 4, wherein the oil storage assembly is used for storing lubricating oil and feeding oil to the lubricating oil feeding assembly;
the power assembly 2 is used for clamping the cableway steel cable, preventing the cable from falling off and driving the whole device to move along the cableway steel cable;
the cleaning component 3 is used for cleaning the cableway steel cable;
the oiling component 4 is used for oiling the cable channel steel cable;
the oil feeding pipe 5 is used for guiding lubricating grease in the oil storage assembly 1 into the oiling assembly 4;
and the connecting piece 6 is used for detachably connecting the oil storage assembly 1 below the power assembly 2.
Example 2
Referring to fig. 1-16, the utility model relates to a hydrological cableway automatic cleaning oil feeder,
the lubricating device comprises an oil storage assembly 1, a lubricating oil storage assembly and a lubricating oil feeding assembly 4, wherein the oil storage assembly is used for storing lubricating oil and feeding oil to the lubricating oil feeding assembly;
the power assembly 2 is used for clamping the cableway steel cable, preventing the cable from falling off and driving the whole device to move along the cableway steel cable;
the cleaning component 3 is used for cleaning the cableway steel cable;
the oiling component 4 is used for oiling the cable channel steel cable;
the oil feeding pipe 5 is used for guiding lubricating grease in the oil storage assembly 1 into the oiling assembly 4;
and the connecting piece 6 is used for detachably connecting the oil storage assembly 1 below the power assembly 2.
The oil storage assembly 1 comprises an oil cylinder 101, a bottom plate 102, a top plate 103, a pull rod 104, a screw motor 105, a movable screw 106, an oil outlet nozzle 111 and a piston plate 112;
the oil cylinder 101 is arranged horizontally, the left end is fixedly connected with a top plate 103, and the right end is fixedly connected with a bottom plate 102; pull rods 104 are connected between the top plate 103 and the bottom plate 102, and the pull rods 104 are uniformly arranged in the circumferential direction; an oil outlet nozzle 111 is arranged on the bottom plate 102, and an oil feeding pipe 5 is externally connected to the oil outlet nozzle 111; an oil supplementing port is also arranged at the right part of the oil cylinder 101, and a cover is arranged at the oil supplementing port; a piston plate 112 is arranged in the oil cylinder 101;
a screw motor 105 is arranged on the left side of the top plate 103, and the screw motor 105 is provided with a movable screw 106; the movable screw 106 penetrates through the top plate 103 and extends into the oil cylinder 101; the inner end of the moving screw 106 and the piston plate 112 are rotatably connected by a bearing.
Specifically, the oil cylinder 101 stores calcium-based lubricating grease, and needs to be pushed to flow into the oiling component 4;
the screw motor 109 is provided with a recyclable rechargeable battery (not shown) and is controlled to work by remote wireless control; the screw motor 109 is started, so that the moving screw 106 moves to drive the piston plate 112 to move, and the oil quantity and the speed of the calcium-based lubricating grease entering the oiling component 4 through the oil feeding pipe 5 are accurately controlled.
The power assembly 2 comprises an upper box body 201 and a lower box body 2012, and the upper box body 201 is arranged above the lower box body 2012; the bottom of the upper box body 201 is provided with an opening, and the top of the lower box body 2012 is provided with an opening; the back sides of the upper box body 201 and the lower box body 2012 are rotatably connected through hinges 204, and the front sides are movably connected through buckles 203; a left clamping interface 2012 is correspondingly processed on the left sides of the upper box body 201 and the lower box body 2012 and is used for clamping the cleaning component 3; go up box body 201 and lower box body 2012 right side and correspond the processing and have right joint mouth 2013 for joint fat liquoring subassembly 4.
Wherein, a plurality of groups of upper clamping structures 205 are arranged in the upper box body 201 at intervals along the left-right direction, and no less than 3 groups are suggested according to the actual design and use effect; the upper clamping structure 205 comprises a lifting screw 2051, a clamping nut 2052, a mounting rack 2053, an upper clamping wheel 2054, a mounting shaft 2055, a limiting plate 2056 and an adjusting hole 2057;
the lifting screw 2051 penetrates through the top of the upper box body 201; a clamping nut 2052 is screwed on the lifting screw 2051, the clamping nuts 2052 are symmetrically arranged above and below the upper box body 201, and the lifting screw 205 is clamped and fixed at the top of the upper box body 201; the clamping nut 2052 at the lower part corresponding to the front side or the rear side of the upper box body 201 is also provided with an adjusting hole 2057; the bottom end of the lifting screw 2051 is rotatably connected with a mounting rack 2053, and the mounting rack 2053 is provided with an upper clamping wheel 2054 through a mounting shaft 2055; vertical limiting grooves 2011 are formed in the front side and the rear side of the upper box body 201, and two ends of the mounting shaft 2055 penetrate through the limiting grooves 2011; the outer end of the mounting shaft 2055 is provided with threads and is screwed with a limit plate 2056; the limiting plate 2056 is lapped with the outer wall of the upper box body 201.
Wherein, two lower clamping wheels 2064 are arranged in the lower box body 2012 at intervals along the left and right direction, and nylon is inlaid on the lower clamping wheels 2064 to increase the friction contacted with the steel cable; the lower clamping wheel 2064 is externally connected with a servo motor 2061, and the two servo motors 2061 are distributed on two sides of the lower box body 202, so that the gravity center balance is kept, and the stability of the power assembly 2 during working is ensured; if necessary, a balancing weight can be fixed on the lower box body 2012 to enhance balance.
Specifically, the upper box 201 and the lower box 202 can be opened after the buckle 203 is unlocked, so that the cableway steel cable can be conveniently adjusted and positioned between the upper clamping wheel and the lower clamping wheel; the clamping nut 2052 is rotated by an open spanner, the lifting screw 2051 is loosened, the lifting screw 2051 is locked again after the vertical up-and-down position of the upper clamping wheel 2054 is adjusted by the lifting screw 2051, so that the contact area and the tightness between the upper clamping wheel 2054 and the cable channel steel cable and between the lower clamping wheel 2063 and the cable channel steel cable are adjusted, the cable channel steel cable is tightened to prevent falling off, and the normal operation of the device on the steel cable is ensured.
The servo motor 2061 is also equipped with a rechargeable battery (not shown) and is controlled to operate by remote wireless remote control. Two servo motors 2061 drive two lower pinch rollers 2064 to rotate synchronously to move the power assembly 2 along the cableway cable.
It should be noted that, in the actual test, the power assembly 2 needs a larger torque input, and the single motor is used to drive the two lower clamping wheels 2063 to rotate through transmission, which is not good in effect, so that the device is driven by two independent motors, and the two motors are enabled to rotate synchronously to ensure sufficient power input.
The screw motor 109 and the servo motor 2061 share a recyclable rechargeable battery (not shown), and the driving wires of the two servo motors 2061 are connected to the wireless remote control panel in a crossing manner, so that the two servo motors 2061 can be ensured to run synchronously.
Wherein, a hanging plate 2021 is fixed on both sides of the left end of the bottom of the lower box body 2012, and a hanging hole is opened on the hanging plate 2021 for connecting the top end of the connecting piece 6; the connecting piece 6 is a hanging rod, two ends of the hanging rod are connected with hooks, one end of the hanging rod hooks the hanging hole, and the other end of the hanging rod hooks the pull rod 104.
Conveniently like this hang oil storage component 1 detachable in power component 2 below, follow the removal.
The cleaning component 3 is designed in a semi-cylindrical split symmetrical mode and comprises a first-class shell 301, a first-class clamping seat 302, a first-class mounting plate 303, a mounting ring 304, a hinge seat 3051, a cleaning claw 3052, an electric push rod 306 and a push sheet 307;
a first-class card seat 302 is fixedly connected to the right end of the first-class shell 301, and a first-class card slot 308 is processed between the first-class shell 301 and the first-class card seat 302 and used for being clamped at the left card interface 2012; the left end of the first-class shell 301 is fixedly connected with a mounting ring 304, and hinge seats 3051 are uniformly and fixedly connected to the mounting ring 304 in the circumferential direction; the tail end of the cleaning claw 3052 is hinged with the hinge base 3051 and is provided with a torsion spring, and the torsion spring enables the tip end in the cleaning claw 3052 to have a tendency of anticlockwise rotation so as to prevent the cleaning claw 3052 from opening and bouncing during cleaning; the tip inside the cleaning claw 3052 is twisted out of a deflection angle, which is suitable for the helical angle of a spiral groove of a cable path steel cable; a push sheet 307 is arranged on the right side of the cleaning claw 3052, the push sheet 307 is connected with the telescopic end of the electric push rod 306, and the other end of the electric push rod 306 is fixed on the first-class shell 301;
the outer wall of the first-class shell 301 is also fixedly connected with a first-class mounting plate 303; one type of mounting plate 303 is provided with mounting holes, and two cleaning assemblies 3 are detachably assembled into a cylinder structure in a bolt connection and fixing mode through arc-shaped plates 7 correspondingly provided with the mounting holes.
Specifically, the cleaning component 3 is also openable, and the inner diameter of the push sheet 307 is 2-3mm larger than the outer diameter of the cableway steel cable; the cleaning claw 3052 and the hinge base 3051 are also designed to be suitable for steel cables with different diameters, and the common cable way steel cable is mostly made of 6 strands of steel cables and provided with 6 spiral grooves, so that 6 sets of designs are suggested to be adopted for the cleaning claw 3052 and the hinge base 3051.
When the cleaning device is used, the cleaning component 3 which is correspondingly matched is selected according to the diameter of the cableway steel cable to wrap the cableway steel cable, and the cleaning claw 3052 at the left end is matched with the spiral groove of the cableway steel cable under the action of the torsion spring to scrape oil sludge in the spiral groove; one type of joint groove 308 and the cooperation of left joint mouth 2012 of right-hand member owing to be circular, the buckle of being convenient for on the one hand is in the power component 2 left side, and on the other hand also can make cleaning component 3 adapt to cableway cable wire spiral groove route and rotate, avoids cleaning component 3 out of control in the course of the work.
The electric push rod 306 inside the device is also provided with a rechargeable battery (not shown) and is controlled to extend and retract through remote wireless remote control. When cleaning, the electric push rod 306 defaults to a contraction state, and cleaning work is carried out by pressing a top torsion spring; when the device needs to return after the work is finished, the electric push rod 306 can be operated to extend through wireless remote control, the push piece 307 is pushed to move to jack up the cleaning claw 3052, the cleaning claw 3052 is separated from the cable way steel cable spiral groove, and grease newly coated in the cable way steel cable spiral groove is prevented from being scraped.
The oiling component 4 is designed in a semi-cylindrical split symmetrical mode and comprises a second-class shell 401, a second-class clamping seat 402, an oil inlet 403 and a second-class mounting plate 404;
a second-class card seat 402 is fixedly connected to the left end of the second-class shell 401, and a second-class card groove 405 is processed between the second-class shell 401 and the second-class card seat 402 and used for being clamped at a right card interface 2013; a second type mounting plate 404 is fixedly connected to the outer wall of the second type shell 401; mounting holes are processed on the second-class mounting plate 404, and the oiling component 4 is detachably assembled into a cylinder structure in a bolt connection and fixing mode through the arc-shaped plate 7 correspondingly provided with the mounting holes; the second-class shell 401 of one oiling component 4 is also provided with an oil feeding port and an oil feeding nozzle, and the oil feeding nozzle is connected with the oil feeding pipe 5.
Specifically, the assembly and installation mode of the oiling component 4 is similar to that of the cleaning component 3, and various oiling components are designed according to the diameter of the cable channel steel cable and are selected according to requirements.
The second-class shell 401 of the oiling component 4 is a semi-cylinder with the inner diameter 2-3mm larger than the outer diameter of the cable channel steel cable, and the left end is clamped with a right clamping port 2013 through a second-class clamping groove 405;
the right oiling assembly 4 receives grease introduced by the oil feeding pipe 5 and coats the grease on the cleaned cable channel steel cable.
The following describes a specific method for cleaning and oiling by using the device:
s1, assembly installation: the cleaning component 3 is assembled after wrapping the cableway steel cable, the oiling component 4 is arranged on the right side of the cleaning component 3, and the cleaning component is assembled after wrapping the cableway steel cable;
s2, mounting the device on a cableway cable: the buckle 203 of the power assembly 2 is unfastened, the upper box body 201 and the lower box body 2012 are opened, the cableway steel cable is clamped between the upper clamping wheel 2054 and the lower clamping wheel 2064, and the clamping tightness is adjusted by adjusting the adjusting nut of the upper clamping assembly; then adjusting the right end of the cleaning component 3 to be clamped with the left clamping interface 2012 and the left end of the oiling component 4 to be clamped with the right clamping interface 2013; then the upper box 201 and the lower box 2012 are covered and the buckle 203 is locked; the oil storage assembly 1 is suspended below the power assembly 2 through a connecting piece 6 and is communicated with an oil feeding pipe 5;
s3, cleaning, oiling and returning the cable channel steel cable:
the servo motor 2061 is controlled to rotate through remote wireless remote control, the power assembly 2 is enabled to move along the cableway steel cable, the inner end of the cleaning claw 3052 at the moment of the cleaning assembly 3 is matched with the cable way steel cable spiral groove under the action of the torsion spring, and oil sludge is cleaned on the cable way steel cable spiral groove when the cleaning assembly moves; when the cleaning component 3 moves, the cleaning component can also adapt to the path of the spiral groove of the steel cable of the cableway to rotate;
the screw motor 109 is controlled to rotate through remote wireless remote control, the movable screw 106 pushes the piston plate 112 to move, and the oiling component 4 is oiled through the oil feeding pipe 5, so that the cleaned cable channel steel cable is oiled again;
the power assembly 2 is returned by controlling the remote wireless remote control servo motor 2061 to rotate reversely;
it should be noted that the oiling operation can be performed during cleaning or during return;
during the return process, the electric push rod 306 pushes the push piece 307 to jack up the cleaning claw 3052 through remote wireless remote control, so that the cleaning claw 3052 is separated from the cable way steel cable spiral groove, and the grease newly coated in the cable way steel cable spiral groove is prevented from being scraped;
s4, removing the device: and after the power assembly 2 returns to the starting point, the device is detached from the steel wire rope.
Example 3
On the basis of the example 2, the method comprises the following steps of,
the monitoring component is also included; the monitoring assembly comprises cameras 8 arranged on two sides of the power assembly 2, and the cameras 8 shoot the condition of the cableway steel cable in real time and transmit image information to the terminal display screen in a wireless mode.
Therefore, when the cleaning and oiling device is used, the cleaning and oiling conditions are detected in real time according to the camera 8, so that the work of the screw motor 109, the servo motor 2061 and the electric push rod 306 is controlled in a wireless mode.
It should be noted that the control method of the above electrical components is the prior art, and is generally described herein for avoiding the redundancy of description; and the present invention is mainly used for protecting mechanical devices, so the control mode and circuit connection are not explained in detail herein.
In the description herein, references to the description of the terms "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not exhaustive and do not limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The hydrologic cableway automatic cleaning oil feeder is characterized in that,
comprises an oil storage component (1) used for storing lubricating grease and oiling an oiling component (4);
the power assembly (2) is used for clamping the cableway steel cable, preventing the cable from falling off and driving the whole device to move along the cableway steel cable;
a cleaning assembly (3) for cleaning the cableway cable;
the oiling component (4) is used for oiling the cable channel steel cable;
the oil feeding pipe (5) is used for guiding lubricating grease in the oil storage assembly (1) into the oil coating assembly (4);
and the connecting piece (6) is used for detachably connecting the oil storage assembly (1) below the power assembly (2).
2. The hydrographic cableway automatic cleaning lubricator according to claim 1, characterized in that, the oil storage assembly (1) comprises an oil cylinder (101), a bottom plate (102), a top plate (103), a pull rod (104), a screw motor (105), a moving screw (106), an oil nozzle (111) and a piston plate (112);
the oil cylinder (101) is arranged horizontally, the left end of the oil cylinder is provided with a top plate (103), and the right end of the oil cylinder is provided with a bottom plate (102); pull rods (104) are connected between the top plate (103) and the bottom plate (102), and the pull rods (104) are uniformly arranged in the circumferential direction; an oil outlet nozzle (111) is arranged on the bottom plate (102), and an oil feeding pipe (5) is externally connected with the oil outlet nozzle (111); an oil supplementing port is further arranged at the right part of the oil cylinder (101), and a cover is arranged at the oil supplementing port; a piston plate (112) is arranged in the oil cylinder (101);
a screw motor (105) is arranged on the left side of the top plate (103), and a movable screw (106) is arranged on the screw motor (105); the movable screw (106) penetrates through the top plate (103) and extends into the oil cylinder (101); the inner end of the movable screw rod (106) is rotatably connected with the piston plate (112) through a bearing.
3. The hydrographic cableway automatic cleaning oiler according to claim 2, characterized in that, the power assembly (2) comprises an upper box (201) and a lower box (202), the upper box (201) is arranged above the lower box (202); the bottom of the upper box body (201) is provided with an opening, and the top of the lower box body (202) is provided with an opening; the rear sides of the upper box body (201) and the lower box body (202) are rotatably connected through hinges (204), and the front sides are movably connected through buckles (203); the left sides of the upper box body (201) and the lower box body (202) are correspondingly provided with left clamping interfaces (2012) for clamping the cleaning components (3); go up box body (201) and box body (202) right side correspondence down and be provided with right joint mouth (2013) for joint fat liquoring subassembly (4).
4. The automatic cleaning oiling device for the hydrological cableway according to claim 3, wherein a plurality of groups of upper clamping structures (205) are arranged in the upper box body (201) at intervals along the left-right direction; the upper clamping structure (205) comprises a lifting screw (2051), a clamping nut (2052), a mounting rack (2053), an upper clamping wheel (2054), a mounting shaft (2055), a limiting plate (2056) and an adjusting hole (2057);
the lifting screw (2051) penetrates through the top of the upper box body (201); clamping nuts (2052) are screwed on the lifting screw (2051), the clamping nuts (2052) are symmetrically arranged above and below the upper box body (201), and the lifting screw (2051) is clamped and fixed at the top of the upper box body (201); the clamping nut (2052) at the lower part of the front side or the rear side of the upper box body (201) corresponding to the front side or the rear side of the upper box body is also provided with an adjusting hole (2057); the bottom end of the lifting screw rod (2051) is rotatably connected with a mounting rack (2053), and the mounting rack (2053) is provided with an upper clamping wheel (2054) through a mounting shaft (2055); vertical limiting grooves (2011) are further formed in the front side and the rear side of the upper box body (201), and two ends of the mounting shaft (2055) penetrate through the limiting grooves (2011); the outer end of the mounting shaft (2055) is provided with threads and is screwed with a limit plate (2056); the limiting plate (2056) is in lap joint with the outer wall of the upper box body (201).
5. The hydrographic cableway automatic cleaning lubricator of claim 4,
two lower clamping wheels (2064) are arranged in the lower box body (202) at intervals along the left-right direction, and nylon is inlaid on the lower clamping wheels (2064); the lower clamping wheel (2064) is externally connected with a servo motor (2061), and the two servo motors (2061) are distributed on two sides of the lower box body (202), so that the gravity center balance is kept, and the stability of the power assembly (2) during working is ensured.
6. The automatic cleaning and oiling device for the hydrological cableway according to claim 5, wherein the cleaning assembly (3) is of a semi-cylindrical split symmetrical design and comprises a first-class shell (301), a first-class clamping seat (302), a first-class mounting plate (303), a mounting ring (304), a hinge seat (3051), a cleaning claw (3052), an electric push rod (306) and a push sheet (307);
a first-class card seat (302) is arranged at the right end of the first-class shell (301), and a first-class clamping groove (308) is arranged between the first-class shell (301) and the first-class card seat (302) and is used for clamping at the left clamping interface (2012); the left end of the first-class shell (301) is provided with a mounting ring (304), and hinge seats (3051) are uniformly arranged on the mounting ring (304) in the circumferential direction; the tail end of the cleaning claw (3052) is hinged with the hinge base (3051) and is provided with a torsion spring, and the torsion spring enables the tip end in the cleaning claw (3052) to have a tendency of anticlockwise rotating so as to prevent the cleaning claw (3052) from opening and bouncing during cleaning; the inner tip of the cleaning claw (3052) is twisted out of a deflection angle to adapt to a helical angle of a spiral groove of a cable path steel cable; a push sheet (307) is arranged on the right side of the cleaning claw (3052), the push sheet (307) is connected with the telescopic end of the electric push rod (306), and the other end of the electric push rod (306) is fixed on the first-class shell (301);
the outer wall of the first-class shell (301) is also provided with a first-class mounting plate (303); the first-class mounting plate (303) is provided with mounting holes, and the two cleaning components (3) are detachably assembled into a cylinder structure in a bolt connection and fixing mode through the arc-shaped plate (7) correspondingly provided with the mounting holes.
7. The automatic cleaning oil feeder for the hydrographic cableway according to claim 6, wherein the oil feeding component (4) is of a semi-cylindrical split symmetrical design and comprises a second-type shell (401), a second-type clamping seat (402), an oil inlet (403) and a second-type mounting plate (404);
a second-class clamping seat (402) is arranged at the left end of the second-class shell (401), and a second-class clamping groove (405) is arranged between the second-class shell (401) and the second-class clamping seat (402) and used for clamping at a right clamping interface (2013); the outer wall of the second-class shell (401) is also provided with a second-class mounting plate (404); the second type mounting plate (404) is provided with mounting holes, and the oiling component (4) is detachably assembled into a cylinder structure in a bolt connection and fixing mode through arc plates (7) correspondingly provided with the mounting holes; an oil feeding port is further formed in the second-class shell (401) of one oiling component (4), an oil inlet nozzle is arranged, and the oil inlet nozzle is connected with an oil feeding pipe (5).
8. The hydrographic cableway automatic cleaning lubricator of claim 7,
hanging plates (2021) are arranged on two sides of the left end of the bottom of the lower box body (202), and hanging holes are formed in the hanging plates (2021) and used for connecting the top ends of the connecting pieces (6); the connecting piece (6) is a hanging rod, hooks are arranged at two ends of the hanging rod, one end of the hanging rod hooks the hanging hole, and the other end of the hanging rod hooks the pull rod (104).
9. The hydrographic cableway automatic cleaning lubricator of claim 8,
the screw motor (105), the servo motor (2061) and the electric push rod (306) are all provided with a recyclable rechargeable battery and work is controlled by remote wireless remote control; the screw motor (105) and the servo motor (2061) share one recyclable rechargeable battery, and the driving wires of the two servo motors (2061) are connected to the wireless remote control panel in a cross mode.
10. The hydrographic cableway automatic cleaning lubricator of claim 9, further comprising a monitoring assembly; the monitoring assembly comprises cameras (8) arranged on two sides of the power assembly (2), the cameras (8) shoot the condition of the cableway steel cable in real time, and image information is wirelessly transmitted to the terminal display screen.
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CN201921871291.6U CN211118665U (en) | 2019-11-01 | 2019-11-01 | Automatic cleaning oil feeder for hydrological cableway |
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CN201921871291.6U CN211118665U (en) | 2019-11-01 | 2019-11-01 | Automatic cleaning oil feeder for hydrological cableway |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112526505A (en) * | 2021-02-08 | 2021-03-19 | 天宇利水信息技术成都有限公司 | Circulating cableway radar wave flow measuring system |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112526505A (en) * | 2021-02-08 | 2021-03-19 | 天宇利水信息技术成都有限公司 | Circulating cableway radar wave flow measuring system |
CN112526505B (en) * | 2021-02-08 | 2021-05-07 | 天宇利水信息技术成都有限公司 | Circulating cableway radar wave flow measuring system |
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