CN211112093U

CN211112093U - Full-automatic induction quenching equipment

Info

Publication number: CN211112093U
Application number: CN201922484330.3U
Authority: CN
Inventors: 李鹏涛; 彭浩; 刘凡; 谷小峰
Original assignee: Shaanxi Rapade Suspension System Co ltd
Current assignee: Shaanxi Rapade Suspension System Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-07-28
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses a full-automatic induction quenching equipment, including holding in the palm the groove, the bottom rigid coupling in groove has the support, the left end rigid coupling in groove has the diaphragm, the top rigid coupling of diaphragm has the pneumatic cylinder, the top rigid coupling of pneumatic cylinder has the quenching coil, the top in groove is equipped with the quenching subassembly. This full auto-induction quenching equipment, through holding in the palm the groove, the pneumatic cylinder, the quenching coil, the cooperation of round bar and quenching subassembly, make the device can realize treating the automatic clearance quenching of quenching the work piece after the circular telegram, degree of automation is higher, need not manual operation, promote work efficiency greatly, save operating time, and treat that quenching the work piece can make it concentric with the quenching coil when fixed, further promote the quenching homogeneity, through holding in the palm the groove, the pneumatic cylinder, the quenching coil, the cooperation of round bar and cooling module, make the device can spray the work piece after quenching after the circular telegram, simultaneously can be to spraying rivers reutilization, the water economy resource.

Description

Full-automatic induction quenching equipment

Technical Field

The utility model relates to the technical field of full-automatic induction quenching equipment, in particular to full-automatic induction quenching equipment.

Background

The quenching equipment is equipment for carrying out solution treatment of materials or heat treatment process with rapid cooling process, which is mainly divided into a medium-frequency quenching furnace, a high-frequency quenching furnace, a power-frequency quenching furnace, a numerical control quenching machine tool and an integrated quenching machine tool.

Full auto-induction quenching equipment among the prior art can not realize treating the work piece that quenches and carry out automatic clearance quenching, and degree of automation is not enough, still needs manual operation, leads to work efficiency low, extravagant operating time, and can not make it concentric with the quenching coil when treating the work piece that quenches and fixing, further reduces the quenching homogeneity, and then reduces the quenching effect, can't make work piece after quenching and rivers even contact, further reduces the cooling homogeneity, simultaneously can not be to spraying rivers reutilization, cause the water waste, and then people's inconvenient use.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full auto-induction quenching equipment to propose the full auto-induction quenching equipment among the prior art among the above-mentioned background art of solution, can not realize treating the work piece that quenches and carry out automatic clearance quenching, degree of automation is not enough, still needs manual operation, results in work efficiency low, extravagant operating time, and treat that the work piece that quenches can not make it concentric with the quenching coil when fixed, further reduce the quenching homogeneity, and then reduce the problem of quenching effect.

In order to achieve the above object, the utility model provides a following technical scheme: the full-automatic induction quenching equipment comprises a bracket, wherein the bottom of the bracket is fixedly connected with a support, the left end of the bracket is fixedly connected with a transverse plate, the top of the transverse plate is fixedly connected with a hydraulic cylinder, the top of the hydraulic cylinder is fixedly connected with a quenching coil, six round rods are arranged above the bracket, the outer wall of each round rod is annularly and fixedly connected with a support plate, and a quenching assembly is arranged above the bracket;

the quenching assembly comprises a first motor, a circular plate, a fan plate, a clamping rod, an intermittent plate, a vertical rod, a box body, a grooved wheel, a belt, a second motor, a pull rod, a curved rod, a spring and a sliding groove;

the right side of the first motor is fixedly connected with a preset clamping frame and the left end of a right side support, an output end of the first motor is fixedly connected with a circular plate, the top of the circular plate is fixedly connected with a fan plate, the right side of the top of the circular plate is provided with a vertical rod, the left end of the fan plate is in clearance fit with an intermittent plate, the top of the clearance plate is fixedly connected with a clamping rod, the top of the vertical rod is fixedly connected with a box body, the outer wall of the box body is in clearance fit with the inner wall of a supporting groove, the top of the box body is rotatably connected with the lower parts of the outer walls of six circular rods through bearings, a grooved wheel is arranged inside the box body, the top of the grooved wheel is fixedly connected with the bottom of the circular rod, the outer wall of the grooved wheel is rotatably connected through a belt, the bottom of the grooved wheel on the right side is fixedly connected with the output, the inner end of the pull rod is rotatably connected with the outer wall of the round rod through a pin shaft, the tail end of the pull rod is rotatably connected with a curved rod through a pin shaft, the bottom of the curved rod is in clearance fit with the top of the support plate through a sliding groove, and the inner end of the pull rod is fixedly connected with the outer wall of the round rod through a spring.

Preferably, the six round rods are distributed in an annular shape at equal intervals.

Preferably, the groove preset at the outer end of the intermittent plate is arranged corresponding to the round rod.

Preferably, the curved rod and the sliding groove form a sliding structure.

Preferably, a cooling assembly is arranged on the left side of the bracket;

the cooling assembly comprises a water pump, a bent pipe, a drain pipe, a vertical pipe, an arc pipe and a through hole;

the bottom of the water pump is fixedly connected with the top of the transverse plate, the water suction end of the water pump is communicated with the left end of the bracket through a curved pipe, the right end of the curved pipe is provided with a drain pipe, the left end of the drain pipe is communicated with the right end of the bracket, the water outlet end of the water pump is communicated with an arc pipe through a vertical pipe, and a through hole is processed at the inner arc end of the arc pipe.

Preferably, the through holes are distributed at equal intervals between every two through holes.

Compared with the prior art, the beneficial effects of the utility model are that: the full-automatic induction quenching equipment has the advantages of scientific and reasonable structure, safe and convenient use:

through the cooperation of holding in the palm groove, support, diaphragm, pneumatic cylinder, quenching coil, round bar and quenching subassembly for the device can realize treating the automatic clearance quenching of quenching the work piece after the circular telegram, and degree of automation is higher, need not manual operation, promotes work efficiency greatly, saves operating time, and treats that quenching workpiece can make it concentric with the quenching coil when fixed, further promotes the quenching homogeneity, and then promotes the quenching effect greatly.

Through holding in the palm cooperation of groove, stabilizer blade, diaphragm, pneumatic cylinder, quenching coil, round bar and cooling module for the device can spray the work piece after the quenching after the circular telegram, and the rotation through the work piece after the quenching makes its and rivers even contact, further promotes the cooling homogeneity, can be to spraying rivers reutilization simultaneously, the water economy resource, and then makes things convenient for people to use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view showing the connection of the quenching coil, the arc tube and the through hole in FIG. 1;

FIG. 3 is a schematic view showing the connection relationship between the pull rod, the spring and the box body in FIG. 1;

fig. 4 is a schematic top view of the gap plate, the first motor and the fan plate in fig. 1.

In the figure: 1. bracket, 2, bracket, 3, transverse plate, 4, hydraulic cylinder, 5, quenching coil, 6, round bar, 7, quenching assembly, 701, first motor, 702, round plate, 703, fan plate, 704, clamping bar, 705, intermittent plate, 706, vertical bar, 707, box body, 708, grooved wheel, 709, belt, 710, second motor, 711, pull rod, 712, curved bar, 713, spring, 714, chute, 8, cooling assembly, 801, water pump, 802, curved pipe, 803, drain pipe, 804, standpipe, 805, arc pipe, 806, through hole, 9, support plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a full-automatic induction quenching equipment, including holding in the palm groove 1, the bottom rigid coupling that holds in the palm groove 1 has support 2, support 2 plays the supporting role to holding in the palm groove 1, the left end rigid coupling that holds in the palm groove 1 has diaphragm 3, the top rigid coupling of diaphragm 3 has pneumatic cylinder 4, the top rigid coupling of pneumatic cylinder 4 has quenching coil 5, the model of quenching coil 5 is BTG-15KW, the top of holding in the palm groove 1 is equipped with six round bars 6, six round bars 6 are annular equidistance and distribute, make 6 two liang intervals of round bar equal, the outer wall of round bar 6 is annular rigid coupling and has extension board 9, make the position of treating the quenching work piece more firm, the top of holding in the palm groove 1.

The quenching assembly 7 comprises a first motor 701, a circular plate 702, a fan plate 703, a clamping rod 704, an intermittent plate 705, a vertical rod 706, a box body 707, a grooved wheel 708, a belt 709, a second motor 710, a pull rod 711, a curved rod 712, a spring 713 and a sliding groove 714, wherein a clamping frame preset on the right side of the first motor 701 is fixedly connected with the left end of the right side support 2, the model of the first motor 701 is ECMA-E11320RS, the output end of the first motor 701 is fixedly connected with the circular plate 702, a groove preset at the outer end of the intermittent plate 705 of the circular plate 702 enables the clamping rod 704 to just slide into the groove when the circular plate 702 rotates, the fan plate 703 is fixedly connected with the top of the circular plate 702, the clamping rod 704 is arranged on the right side of the top of the circular plate 702, the intermittent plate 705 is in clearance fit with the left end of the clamping rod 704 and the fan plate, the fan plate 703 is used for stabilizing the intermittent plate 705, the groove preset at the outer end of the intermittent plate, the top of the vertical rod 706 is fixedly connected with a box body 707, the outer wall of the box body 707 is in clearance fit with the inner wall of the bracket 1, the top of the box body 707 is rotatably connected with the lower parts of the outer walls of six round rods 6 through bearings, the box body 707 enables the round rods 6 to rotate when stressed, a grooved pulley 708 is arranged inside the box body 707, the top of the grooved pulley 708 is fixedly connected with the bottom of the round rod 6, the outer wall of the grooved pulley 708 is rotatably connected through a belt 709, the belt 709 is used for driving the six grooved pulleys 708 to rotate simultaneously, the bottom of the grooved pulley 708 on the right side is fixedly connected with the output end of a second motor 710, the model of the second motor 710 is SM80-D601930, the bottom of the second motor 710 is fixedly connected with the top of the inner wall of the box body 1, a pull rod 711 is arranged above the grooved pulley 708, the inner end of the pull rod 711 is rotatably connected with the outer wall of the round rod 6 through a pin shaft, the curved rod 712 and the sliding slot 714 form a sliding structure, the sliding slot 714 guides the curved rod 712, the inner end of the pull rod 712 is fixedly connected with the outer wall of the round rod 6 through a spring 713, and the spring 713 gives an outward force to the curved rod 712.

The left side of the bracket 1 is provided with a cooling assembly 8, the cooling assembly 8 comprises a water pump 801, a curved pipe 802, a drain pipe 803, a vertical pipe 804, an arc pipe 805 and a through hole 806, the bottom of the water pump 801 is fixedly connected with the top of the transverse plate 3, the water suction end of the water pump 801 is communicated with the left end of the bracket 1 through the curved pipe 802, the curved pipe 802 is used for sucking water in the bracket 1, the right end of the curved pipe 802 is provided with the drain pipe 803, the left end of the drain pipe 803 is communicated with the right end of the bracket 1, the drain pipe is installed on the front side of the drain pipe 803, the water outlet end of the water pump 801 is communicated with the arc pipe 805 through the vertical pipe 804, the arc pipe 805 is used for shunting, the inner arc end of the arc pipe 805 is provided with the through.

In this embodiment, when the full-automatic induction quenching apparatus is used, first, the first motor 701, the second motor 710, the water pump 801 and the quenching coil 5 are all connected to an external power supply, the circular plate 702 drives the clamping rod 704 and the fan plate 703 to do circular motion, the vertical rod 706 drives the box body 707 to rotate in a clearance manner by the arrangement of the intermittent plate 705, the outside of the workpiece to be quenched curve rod 712 is arranged outside the workpiece to be quenched in the clearance process by an external manipulator, the workpiece to be quenched can be automatically adjusted to be coaxial with the circular rod 6 by the action of the clamping rod 712 and the spring 713, when the workpiece to be quenched rotates below the quenching coil 5, the hydraulic cylinder 4 is controlled to descend by the external control module, the quenching coil 5 is sleeved outside the workpiece to be quenched, the circular rod 6 drives the workpiece to rotate by the rotation connection of the grooved pulley 708 and the belt 709, and then the magnetic lines of force are cut inside the quenching coil 5 by the workpiece to be quenched, and then through the skin effect of electric current, will wait to quench the work piece and heat through the vortex mode and realize quenching, through the water pump 801 with hold in the palm the groove 1 in the water spout through double through-hole 806 after the arc pipe 805 reposition of redundant personnel, make through waiting to quench the work piece and carry out even cooling to it, and then the circulation is reciprocal and is realized automatic intermittent type quenching, makes things convenient for people to use.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic induction hardening equipment, includes bracket (1), its characterized in that: the bottom of the bracket (1) is fixedly connected with a support (2), the left end of the bracket (1) is fixedly connected with a transverse plate (3), the top of the transverse plate (3) is fixedly connected with a hydraulic cylinder (4), the top of the hydraulic cylinder (4) is fixedly connected with a quenching coil (5), six round rods (6) are arranged above the bracket (1), the outer wall of each round rod (6) is fixedly connected with a support plate (9) in an annular shape, and a quenching assembly (7) is arranged above the bracket (1);

the quenching assembly (7) comprises a first motor (701), a circular plate (702), a fan plate (703), a clamping rod (704), an intermittent plate (705), a vertical rod (706), a box body (707), a grooved wheel (708), a belt (709), a second motor (710), a pull rod (711), a curved rod (712), a spring (713) and a sliding groove (714);

the right side of the first motor (701) is provided with a clamping frame fixedly connected with the left end of the right side support (2), the output end of the first motor (701) is fixedly connected with a circular plate (702), the top of the circular plate (702) is fixedly connected with a fan plate (703), the right side of the top of the circular plate (702) is provided with a clamping rod (704), the left end of the fan plate (703) is in clearance fit with an intermittent plate (705), the top of the intermittent plate (705) is fixedly connected with a vertical rod (706), the top of the vertical rod (706) is fixedly connected with a box body (707), the outer wall of the box body (707) is in clearance fit with the inner wall of the bracket (1), the top of the box body (707) is rotatably connected with the lower parts of the outer walls of six circular rods (6) through bearings, a grooved pulley (708) is arranged inside the box body (707), the top of the grooved pulley (708) is fixedly connected with the bottom of the circular rods (6), and the outer wall, the bottom of the grooved pulley (708) on the right side is fixedly connected with the output end of a second motor (710), the bottom of the second motor (710) is fixedly connected with the top of the inner wall of a box body (707), a pull rod (711) is arranged above the grooved pulley (708), the inner end of the pull rod (711) is rotatably connected with the outer wall of a round rod (6) through a pin shaft, the tail end of the pull rod (711) is rotatably connected with a curved rod (712) through a pin shaft, the bottom of the curved rod (712) is in clearance fit with the top of a support plate (9) through a sliding groove (714), and the inner end of the pull rod (711) is fixedly connected with the outer wall of the round rod (6) through a spring (713).

2. The full-automatic induction hardening equipment of claim 1, characterized in that: the six round rods (6) are distributed in an annular and equidistant mode.

3. The full-automatic induction hardening equipment of claim 1, characterized in that: the groove preset at the outer end of the intermittent plate (705) is arranged corresponding to the round rod (6).

4. The full-automatic induction hardening equipment of claim 1, characterized in that: the curved rod (712) and the sliding groove (714) form a sliding structure.

5. The full-automatic induction hardening equipment of claim 1, characterized in that: a cooling component (8) is arranged on the left side of the bracket (1);

the cooling assembly (8) comprises a water pump (801), a bent pipe (802), a drain pipe (803), a vertical pipe (804), an arc pipe (805) and a through hole (806);

the bottom of the water pump (801) is fixedly connected with the top of the transverse plate (3), the water suction end of the water pump (801) is communicated with the left end of the bracket (1) through a curved pipe (802), the right end of the curved pipe (802) is provided with a drain pipe (803), the left end of the drain pipe (803) is communicated with the right end of the bracket (1), the water outlet end of the water pump (801) is communicated with an arc pipe (805) through a vertical pipe (804), and the inner arc end of the arc pipe (805) is provided with a through hole (806).

6. The full-automatic induction hardening equipment of claim 5, characterized in that: the through holes (806) are distributed at equal intervals.