CN211112058U - A long-life converter liquid steel slag retaining wall - Google Patents
A long-life converter liquid steel slag retaining wall Download PDFInfo
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Abstract
一种长寿命的转炉液态钢渣挡墙,属于转炉钢渣处理设施技术领域,用于放置转炉钢渣。其技术方案是:钢筋砼墙体的墙体环绕热泼渣池,多块钢板预埋件浇筑在钢筋砼墙体的面向热泼渣池的一侧墙体壁表面,多条钢轨沿着钢筋砼墙体的墙体环绕热泼渣池顺序垂直排列,多条钢轨的底面分别与钢筋砼墙体的墙体表面的钢板预埋件焊接连接,多块铸钢板分别连接在相邻的钢轨之间。本实用新型结构合理,具有防水、耐高温、抗冲击的综合性能,可以长期经受1000℃左右钢渣、汽水混合物以及水与钢渣水化反应物质产生的化学侵蚀,也可以承受装载机在一定程度上对墙体的磕、碰、撞作用,可以实现免维护,寿命不会低于15年,提高了企业的经济效益。
A long-life converter liquid steel slag retaining wall belongs to the technical field of converter steel slag treatment facilities and is used for placing converter steel slag. The technical scheme is as follows: the wall of the reinforced concrete wall surrounds the hot slag splashing pool, a plurality of steel plate embedded parts are poured on the wall surface of the side of the reinforced concrete wall facing the hot slag splashing pool, and a plurality of steel rails are along the steel bars. The walls of the concrete wall are arranged vertically in sequence around the hot slag splashing pool. The bottom surfaces of the multiple rails are respectively welded and connected to the steel plate embedded parts on the surface of the reinforced concrete wall, and the multiple cast steel plates are respectively connected to the adjacent rails. between. The utility model has reasonable structure, and has the comprehensive performance of waterproof, high temperature resistance and impact resistance, and can withstand the chemical erosion caused by steel slag, soda-water mixture and water and steel slag hydration reaction substances at about 1000°C for a long time, and can also withstand the loader to a certain extent. The effect of knocking, bumping and colliding on the wall can realize maintenance-free, and the service life will not be less than 15 years, which improves the economic benefits of the enterprise.
Description
技术领域technical field
本实用新型涉及放置转炉钢渣的热泼渣池的钢渣挡墙,属于转炉钢渣处理设施技术领域。The utility model relates to a steel slag retaining wall of a hot slag splashing pool for placing converter steel slag, belonging to the technical field of converter steel slag treatment facilities.
背景技术Background technique
钢渣热泼工艺是将大于200℃小于1300℃的钢渣喷水,利用余热产生过饱和蒸汽,与f-CaO,f-MgO起水化反应,体积膨胀而粉化,CaO水化体积膨胀97.8%,MgO水化体积膨胀148%,钢渣粉化可以使钢和渣自然分离。The steel slag hot-spraying process is to spray the steel slag with a temperature of more than 200 ℃ and less than 1300 ℃, and use the waste heat to generate supersaturated steam, which will react with f-CaO and f-MgO, and the volume will expand and pulverize, and the volume of CaO will expand by 97.8%. , MgO hydration volume expansion 148%, steel slag pulverization can make steel and slag separate naturally.
转炉钢渣由过跨车运至钢渣热泼处理线,由桥式起重机吊起渣罐将热熔钢渣倾翻至热泼渣池,每次倾翻一罐后少量喷水冷却,并适当松动钢渣,当热泼池装满钢渣后,各热泼池两侧水管打开,进行打水热泼,热泼水量和时间按规程要求进行。当钢渣热泼完成后,用装载机将池内粉化钢渣抓运至钢渣运输自卸汽车,拉至筛分、破碎、磁选生产线。The converter steel slag is transported by the straddle car to the steel slag hot-splashing treatment line, the slag tank is lifted by the bridge crane, and the hot-melting steel slag is dumped to the hot-splashing pool. , When the hot-splashing pool is filled with steel slag, the water pipes on both sides of each hot-splashing pool are opened, and the hot water is poured. When the steel slag is hot-sprayed, the pulverized steel slag in the pool is transported by the loader to the steel slag transport dump truck, and pulled to the screening, crushing and magnetic separation production line.
热泼渣池三面设置挡墙,挡墙采用C30抗渗耐热砼建造。在生产使用中,由于砼挡墙长期受高温液态钢渣及气汽水作用,砼挡墙容易损坏。在生产使用中,首先会出现砼挡墙裂缝,慢慢砼挡墙的钢筋保护层脱落,挡墙会逐渐变薄、强度降低,一般3-5年即需要拆除重新大修再建。Retaining walls are set on three sides of the hot slag splashing pool, and the retaining walls are constructed of C30 impermeable and heat-resistant concrete. In production and use, the concrete retaining wall is easily damaged due to the long-term exposure of high-temperature liquid steel slag and gas and steam. In production and use, cracks will first appear in the concrete retaining wall, and the steel protective layer of the concrete retaining wall will gradually fall off, and the retaining wall will gradually become thinner and the strength will decrease.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种长寿命的转炉液态钢渣挡墙,这种钢渣挡墙可以长期经受高温钢渣的高温和化学侵蚀,并且可以承受装载机在工作中对墙体的磕、碰、撞作用,具有抗渗防水和耐热高强度双重特性,可以实现长寿命、免维护。The technical problem to be solved by the utility model is to provide a long-life converter liquid steel slag retaining wall, which can withstand the high temperature and chemical erosion of the high-temperature steel slag for a long time, and can withstand the knocking of the wall by the loader during operation. , collision, collision, with the dual characteristics of impermeability, waterproof and heat resistance and high strength, which can achieve long life and maintenance-free.
解决上述技术问题的技术方案是:The technical solutions to solve the above technical problems are:
一种长寿命的转炉液态钢渣挡墙,它包括砼结构主体和钢防护结构,砼结构主体为直立的钢筋砼墙体,钢筋砼墙体的墙体环绕热泼渣池,钢筋砼墙体的下端有水平底座,水平底座与热泼渣池的池底相连接,钢防护结构包括钢板预埋件、钢轨、铸钢板,多块钢板预埋件浇筑在钢筋砼墙体的面向热泼渣池的一侧墙体壁表面,多条钢轨沿着钢筋砼墙体的墙体环绕热泼渣池顺序垂直排列,多条钢轨的底面分别与钢筋砼墙体的墙体表面的钢板预埋件焊接连接,多块铸钢板分别连接在相邻的钢轨之间。A long-life converter liquid steel slag retaining wall, which includes a concrete structure main body and a steel protective structure, the concrete structure main body is an upright reinforced concrete wall, the wall of the reinforced concrete wall surrounds a hot slag splashing pool, and the There is a horizontal base at the lower end, and the horizontal base is connected with the bottom of the hot slag splashing pool. The steel protective structure includes steel plate embedded parts, steel rails, and cast steel plates. Multiple steel plate embedded parts are poured on the reinforced concrete wall facing the hot slag splashing. On the wall surface of one side of the pool, a plurality of rails are arranged vertically around the hot slag splashing pool along the wall of the reinforced concrete wall. Welded connection, multiple cast steel plates are respectively connected between adjacent rails.
上述长寿命的转炉液态钢渣挡墙,所述多块钢板预埋件在钢筋砼墙体的墙体壁表面纵横方向间断设置,钢板预埋件的横向间距不超过1米,纵向间距不超过0.6米。In the above-mentioned long-life converter liquid steel slag retaining wall, the plurality of steel plate embedded parts are intermittently arranged in the vertical and horizontal directions on the wall surface of the reinforced concrete wall, the horizontal spacing of the steel plate embedded parts does not exceed 1 meter, and the longitudinal spacing does not exceed 0.6 Meter.
上述长寿命的转炉液态钢渣挡墙,所述钢板预埋件与钢轨之间采用压板焊接,压板的下部与钢板预埋件焊接连接,压板的上部压在钢轨下部轨座表面,压板与钢轨焊接连接。In the above-mentioned long-life converter liquid steel slag retaining wall, the steel plate embedded part and the rail are welded by pressing plate, the lower part of the pressing plate is welded and connected with the steel plate embedded part, the upper part of the pressing plate is pressed on the surface of the lower rail seat of the rail, and the pressing plate is welded with the rail. connect.
上述长寿命的转炉液态钢渣挡墙,所述钢轨上部轨面的下方焊接定位块,定位块沿着钢轨的长度方向,定位块在钢轨长度方向上为通长和间断焊接,定位块分别位于钢轨轨体的两侧,钢轨轨体两侧分别与两个定位块的侧面垂直焊接,定位块的上表面与钢轨轨面下表面平行且有间隙,定位块与钢轨轨面下方的间隙与铸钢板的厚度相匹配,铸钢板插在定位块与钢轨轨面下表面的间隙中。In the above-mentioned long-life converter liquid steel slag retaining wall, a positioning block is welded below the upper rail surface of the steel rail, and the positioning block is along the length direction of the steel rail. The positioning block is continuous and intermittent welding in the length direction of the steel rail. On both sides of the rail body, the two sides of the rail body are welded vertically to the sides of the two positioning blocks. The upper surface of the positioning block is parallel to the lower surface of the rail surface and there is a gap. The gap between the positioning block and the rail surface is the same as that of the cast steel. The thickness of the plate is matched, and the cast steel plate is inserted in the gap between the positioning block and the lower surface of the rail surface.
上述长寿命的转炉液态钢渣挡墙,所述铸钢板为球墨铸铁钢板,铸钢板的宽度与钢筋砼墙体的墙体的相邻两条钢轨之间的距离相匹配,铸钢板的长度与钢筋砼墙体的墙体高度相匹配,铸钢板的厚度为20-30mm。In the above-mentioned long-life converter liquid steel slag retaining wall, the cast steel plate is a ductile iron steel plate, and the width of the cast steel plate matches the distance between the two adjacent rails of the reinforced concrete wall body, and the width of the cast steel plate The length matches the height of the reinforced concrete wall, and the thickness of the cast steel plate is 20-30mm.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
本实用新型的转炉液态钢渣挡墙墙体采用砼钢复合结构,一方面砼结构主体为直立的钢筋砼墙体,具备高强度、抗渗防水性能,另一方面钢防护结构由钢轨和球墨铸铁钢板组成,具备耐高温、耐磕碰、抗冲击性能,钢渣挡墙整体性能可靠、寿命高、免维护。The converter liquid steel slag retaining wall of the utility model adopts a concrete-steel composite structure. On the one hand, the main body of the concrete structure is an upright reinforced concrete wall, which has high strength, impermeability and waterproof performance. On the other hand, the steel protective structure is composed of rails and ductile iron It is composed of steel plate, with high temperature resistance, bump resistance and impact resistance. The overall performance of the steel slag retaining wall is reliable, long life and maintenance-free.
本实用新型结构合理,具有防水、耐高温、抗冲击的综合性能,可以长期经受1000℃左右钢渣、汽水混合物以及水与钢渣水化反应物质产生的化学侵蚀,也可以承受装载机在一定程度上对墙体的磕、碰、撞作用,可以实现砼钢复合挡渣墙一次性投资达到免维护、长寿命,寿命不会低于15年,提高了企业的经济效益。The utility model has reasonable structure and has comprehensive performance of waterproof, high temperature resistance and impact resistance, and can withstand the chemical erosion caused by steel slag, soda-water mixture and water and steel slag hydration reaction substances at about 1000°C for a long time, and can also withstand the loader to a certain extent. The effect of knocking, bumping and colliding on the wall can realize the one-time investment of the concrete-steel composite slag retaining wall to achieve maintenance-free and long service life, and the service life will not be less than 15 years, which improves the economic benefits of the enterprise.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1的局部视图;Fig. 2 is the partial view of Fig. 1;
图3是本实用新型的使用状态示意图。FIG. 3 is a schematic diagram of the use state of the present invention.
图中标记如下:钢筋砼墙体1、水平底座2、钢板预埋件3、钢轨4、铸钢板5、压板6、定位块7、热泼渣池8、池底9、钢渣10。The marks in the figure are as follows: reinforced
具体实施方式Detailed ways
本实用新型包括砼结构主体和钢防护结构,砼结构主体由钢筋砼墙体1和水平底座2组成,钢防护结构由钢板预埋件3、钢轨4、铸钢板5、压板6、定位块7组成。The utility model includes a concrete structure main body and a steel protective structure. The concrete structure main body is composed of a reinforced
图中显示,钢筋砼墙体1直立,钢筋砼墙体1的墙体环绕热泼渣池8,钢筋砼墙体1的下端有水平底座2,水平底座2与热泼渣池8的池底9相连接。As shown in the figure, the reinforced
图中显示,钢防护结构的多块钢板预埋件3浇筑在钢筋砼墙体1的面向热泼渣池8的一侧墙体壁表面,多块钢板预埋件3在钢筋砼墙体1的墙体壁表面纵横方向间断设置,钢板预埋件3的横向间距不超过1米,纵向间距不超过0.6米。The figure shows that the multiple steel plate embedded
图中显示,多条钢轨4沿着钢筋砼墙体1的墙体环绕热泼渣池8顺序垂直排列。钢轨4的截面为“工”字型,工字型的上部为轨面,中间为轨体,下部为轨座。多条钢轨4与钢筋砼墙体1的墙体表面的钢板预埋件3连接时采用压板6焊接连接。压板6的下部与钢板预埋件3焊接连接,压板6的上部压在钢轨4下部轨座表面,压板6与钢轨4的轨座焊接连接。钢轨4的选型范围为QU70-QU120起重钢轨As shown in the figure, a plurality of
图中显示,铸钢板5与钢轨4的连接采用插接的方式。钢轨4上部轨面的下方焊接定位块7,定位块7沿着钢轨4的长度方向,定位块7在钢轨4长度方向上为通长和间断焊接。由于钢轨4两侧均连接有铸钢板5,因此定位块7在钢轨4两侧都需要焊接。定位块7分别位于钢轨4轨体的两侧,钢轨4轨体两侧分别与两个定位块7的侧面垂直焊接。为了在定位块7与钢轨4轨面之间放置铸钢板5,定位,7的上表面与钢轨4轨面下表面平行且有间隙,定位块7与钢轨4轨面下方的间隙与铸钢板5的厚度相匹配,铸钢板5插在定位块7与钢轨4轨面下表面的间隙中,多块铸钢板5分别连接在相邻的钢轨4之间。采用插接的连接方式的优点是,在铸钢板5经过长期腐蚀和撞击损坏后,可以方便地从钢轨4之间取出,更换新的铸钢板5.As shown in the figure, the connection between the
图中显示,铸钢板5为球墨铸铁钢板,铸钢板5的宽度与钢筋砼墙体1的墙体的相邻两条钢轨4之间的距离相匹配,铸钢板5的长度与钢筋砼墙体1的墙体高度相匹配,铸钢板5的厚度为20-30mm。As shown in the figure, the
本实用新型的一个实施例如下:An embodiment of the present utility model is as follows:
钢筋砼墙体1采用C30抗渗混凝土,钢筋砼墙体1的高度为6m,下端厚度为0.8m,上端厚度为0.4m;The reinforced
水平底座2的宽度为4.5m,高度为0.7m;The width of the
钢板预埋件3的长度为600mm,宽度为300mm、厚度为20mm;The length of the steel plate embedded
钢轨4为U71Mn钢轨;
压板6的长度为150mm,宽度为40mm,厚度为20mm;The length of the
铸钢板5为球墨铸铁钢板,宽度为1000mm、厚度30mm,长度为沿墙体高度通长设置;The cast
定位块7的长度为600mm,宽度为30mm、厚度为20mm。The length of the
Claims (5)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110714105A (en) * | 2019-10-29 | 2020-01-21 | 宣化钢铁集团有限责任公司 | Long-life converter liquid steel slag retaining wall |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110714105A (en) * | 2019-10-29 | 2020-01-21 | 宣化钢铁集团有限责任公司 | Long-life converter liquid steel slag retaining wall |
| CN110714105B (en) * | 2019-10-29 | 2024-03-01 | 宣化钢铁集团有限责任公司 | Liquid steel slag retaining wall of converter with long service life |
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