CN211109101U - Receiving tank for refining feed liquid - Google Patents
Receiving tank for refining feed liquid Download PDFInfo
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- CN211109101U CN211109101U CN201921724974.9U CN201921724974U CN211109101U CN 211109101 U CN211109101 U CN 211109101U CN 201921724974 U CN201921724974 U CN 201921724974U CN 211109101 U CN211109101 U CN 211109101U
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Abstract
本实用新型公开了一种提炼料液接收罐,具体涉及接收罐领域,包括罐体,罐体的内部安装有内罐,内罐的内壁安装有金属内壁、线圈,内罐一侧的底端安装有温度传感器,罐体的一侧开设有液氮入口,顶盖顶面的中心安装有减速箱、电机,顶盖的顶面安装有压力表,减速箱的输出端连接有搅拌轴、搅拌叶,罐体的外侧安装有控制器、观察窗。本实用新型通过设置内外双层侧壁,保温效果好,可以由电磁加热线圈直接对金属内壁和搅拌叶进行电磁加热,并在搅拌过程中将热量传递给物料,不但热效率高,而且加热均匀,不留死角,提高了产品质量,内外双层侧壁之间的空间与液氮入口相连,从而可以导入液氮,进行冷却降温,提高了降温效果。
The utility model discloses a refining material liquid receiving tank, in particular to the field of receiving tanks, comprising a tank body, an inner tank is installed inside the tank body, a metal inner wall and a coil are installed on the inner wall of the inner tank, A temperature sensor is installed, a liquid nitrogen inlet is opened on one side of the tank body, a reduction box and a motor are installed in the center of the top surface of the top cover, a pressure gauge is installed on the top surface of the top cover, and the output end of the reduction box is connected with a stirring shaft and a stirring shaft. The outside of the tank body is provided with a controller and an observation window. The utility model is provided with inner and outer double-layer side walls, and the heat preservation effect is good. The inner wall of the metal and the stirring blade can be directly electromagnetically heated by the electromagnetic heating coil, and the heat is transferred to the material during the stirring process, so that the heating efficiency is high and the heating is uniform. No dead ends are left, which improves product quality. The space between the inner and outer double-layer side walls is connected to the liquid nitrogen inlet, so that liquid nitrogen can be introduced for cooling and cooling, and the cooling effect is improved.
Description
技术领域technical field
本实用新型涉及接收罐技术领域,更具体地说,本实用新型具体为一种提炼料液接收罐。The utility model relates to the technical field of receiving tanks, more specifically, the utility model is a receiving tank for refining material liquid.
背景技术Background technique
接收罐用于储存生产好的物料,有些物料在温度发生变化后,物料本身的特性会产生变化,现有的接收罐的结构简单、功能单一,不能快速降温,因此为了满足一些特殊物料的储存要求,需要对接收罐的结构做出一定的改进。The receiving tank is used to store the produced materials. When the temperature of some materials changes, the characteristics of the material itself will change. The existing receiving tank has a simple structure and a single function, and cannot be cooled quickly. Therefore, in order to meet the storage requirements of some special materials Requirements, it is necessary to make certain improvements to the structure of the receiving tank.
为了解决上述问题,在专利申请公布号CN207956652U的专利公开了一种提炼料液接收罐,参考说明书附图5和6,该提炼料液接收罐,结构设计合理紧凑,通过设置压力表9,能时刻关注罐体1内的压力情况,通过设置换热管,用水泵抽水不断换水,换热效率高,温度降低快,出液管位于进液管的上方,水能充满换热管,通过设置加热板,可及时补充热量,保持料液一定的温度,通过设置观察窗17,便于观察,观察窗17采用有机玻璃材质,牢固性好,坚韧耐用,设计合理且实用可行,能及时散热,且稳定性好,适合推广使用。In order to solve the above problems, the patent of the patent application publication number CN207956652U discloses a refining material liquid receiving tank, referring to the accompanying
但是上述技术方案在实际运用时,仍旧存在较多缺点;However, the above technical solutions still have many shortcomings in practical application;
一、由于该装置采用加热板与换热管进行相互配合,一方面换热管内通过水流带走热量,其效率低下,另一方面加热板能量转化率低,在实际使用中一般选用功率较大的加热板进行加热,耗能增加但对于一些热对流较低的炼料液加热不均匀,使得该装置难以适应一些对温度要求控制精确的炼料液;1. Because the device uses the heating plate and the heat exchange tube to cooperate with each other, on the one hand, the heat is carried away by the water flow in the heat exchange tube, and its efficiency is low; The heating plate is used for heating, and the energy consumption increases, but the heating of some refining liquids with low thermal convection is uneven, making it difficult for the device to adapt to some refining liquids that require precise temperature control;
二、由于该装置采用加热板对内部炼料液进行直接加热,由于加热板加热的加热功率难以控制,在实际使用中,由于该装置中利用侧边加热板对物料直接的加热方式,由于一些浓稠炼料液热对流效率低下,因此换热板附近的炼料液易黏附在加热板上,黏附在加热板上的炼料液出现焦糊的现象时,而远离两侧加热板的原材料仍未达到所需温度,加热不均匀。2. Since the device uses the heating plate to directly heat the internal refining liquid, and the heating power of the heating plate is difficult to control, in actual use, because the device uses the side heating plate to directly heat the material, due to some The heat convection efficiency of the thick smelting liquid is low, so the smelting liquid near the heat exchange plate is easy to adhere to the heating plate. The desired temperature is still not reached, and the heating is uneven.
因此亟需提供一种加热均匀温度控制迅速的提炼料液接收罐。Therefore, there is an urgent need to provide a refining feed liquid receiving tank with uniform heating and rapid temperature control.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型的实施例提供一种提炼料液接收罐,通过设置内外双层侧壁,保温效果好,可以由涡流加热线圈直接对搅拌桨叶进行涡流加热,并在搅拌过程中将热量传递给物料,不但热效率高,而且加热均匀,不留死角,提高了产品质量,内外双层侧壁之间的空间与液氮入口相连,从而可以导入液氮,进行冷却降温,提高了降温效果;另外,本实用新型通过在双层罐体内部设置环状金属内壁以及搅拌装置,通过金属内壁与两侧线圈的协同工作,利用两侧线圈加热接收罐的侧边环状金属内壁高效迅速,通过搅拌叶的旋转使得热量分布更加均匀,避免了出现局部焦糊、加热不均匀的浪费原材料的现象,进一步节省生产成本,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiment of the present invention provides a refining material and liquid receiving tank. By setting the inner and outer double-layer side walls, the heat preservation effect is good, and the stirring blade can be directly heated by the eddy current heating coil, And during the stirring process, heat is transferred to the material, which not only has high thermal efficiency, but also heats evenly without leaving dead ends, which improves product quality. The space between the inner and outer double-layer side walls is connected to the liquid nitrogen inlet, so that liquid nitrogen can be introduced for The cooling effect is improved by cooling and cooling; in addition, the utility model arranges a ring-shaped metal inner wall and a stirring device inside the double-layered tank body, and through the cooperative work of the metal inner wall and the coils on both sides, the coils on both sides are used to heat the sides of the receiving tank. The annular metal inner wall is efficient and fast, and the rotation of the stirring blade makes the heat distribution more uniform, avoiding the phenomenon of local scorching and uneven heating of raw materials, further saving production costs, and solving the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种提炼料液接收罐,包括罐体,所述罐体的内部固定安装有内罐,所述内罐的内壁固定安装有金属内壁,所述金属内壁的外侧缠绕有线圈,所述内罐一侧的底端固定安装有温度传感器,所述罐体的一侧开设有液氮入口,所述罐体的顶端固定安装有顶盖,所述罐体的底面和顶盖的顶面分别固定安装有出液口、入料口,所述顶盖顶面的中心固定安装有减速箱,所述减速箱的顶端固定安装有电机,所述顶盖的顶面固定安装有压力表,所述压力表的端部穿过顶盖伸入罐体的内部,所述减速箱的输出端固定连接有搅拌轴,所述搅拌轴的表面固定安装有若干搅拌叶,所述入料口、出液口的另一端固定安装有电磁阀,所述罐体的外侧固定安装有控制器、观察窗。In order to achieve the above purpose, the present utility model provides the following technical solutions: a refining material liquid receiving tank, comprising a tank body, an inner tank is fixedly installed inside the tank body, and a metal inner wall is fixedly installed on the inner wall of the inner tank, so The outer side of the metal inner wall is wound with a coil, the bottom end of one side of the inner tank is fixedly installed with a temperature sensor, one side of the tank body is provided with a liquid nitrogen inlet, and the top of the tank body is fixedly installed with a top cover, so The bottom surface of the tank body and the top surface of the top cover are respectively fixedly installed with a liquid outlet and a material inlet, the center of the top surface of the top cover is fixedly installed with a reduction box, and the top of the reduction box is fixedly installed with a motor. A pressure gauge is fixedly installed on the top surface of the top cover, and the end of the pressure gauge protrudes into the interior of the tank through the top cover, and the output end of the reduction box is fixedly connected with a stirring shaft, and the surface of the stirring shaft is fixedly installed There are several stirring blades, the other ends of the feed inlet and the liquid outlet are fixedly installed with solenoid valves, and the outside of the tank body is fixedly installed with a controller and an observation window.
在一个优选地实施方式中,所述控制器的表面开设有显示器与控制按钮,所述控制器的内部固定安装有报警装置,所述显示器、报警装置的输入端与控制器的输出端电性连接,所述控制按钮的输出端与控制器的输出端电性连接。In a preferred embodiment, a display and control buttons are provided on the surface of the controller, an alarm device is fixedly installed inside the controller, and the input end of the display and the alarm device are electrically connected to the output end of the controller. connected, the output end of the control button is electrically connected with the output end of the controller.
在一个优选地实施方式中,所述控制器的输出端与线圈、电机、电磁阀的输入端电性连接,所述控制器的输入端与温度传感器的输出端电性连接。In a preferred embodiment, the output end of the controller is electrically connected to the input end of the coil, the motor and the solenoid valve, and the input end of the controller is electrically connected to the output end of the temperature sensor.
在一个优选地实施方式中,所述搅拌轴、搅拌叶位于内罐的内部,所述搅拌轴、搅拌叶为耐高温金属材质构件。In a preferred embodiment, the stirring shaft and the stirring blade are located inside the inner tank, and the stirring shaft and the stirring blade are high temperature resistant metal components.
在一个优选地实施方式中,所述线圈为涡流线圈,所述金属内壁为金属材质构件,所述金属内壁的内壁涂有耐高温防腐漆。In a preferred embodiment, the coil is an eddy current coil, the metal inner wall is a metal material component, and the inner wall of the metal inner wall is coated with high temperature resistant and anticorrosive paint.
在一个优选地实施方式中,所述控制器以MCU单片机为控制单元,所述控制器与外接电源电性连接。In a preferred embodiment, the controller uses an MCU as a control unit, and the controller is electrically connected to an external power supply.
在一个优选地实施方式中,所述液氮入口与罐体、内罐之间的空腔连通,所述液氮入口固定安装于罐体的外侧并靠近顶盖。In a preferred embodiment, the liquid nitrogen inlet communicates with the cavity between the tank body and the inner tank, and the liquid nitrogen inlet is fixedly installed on the outside of the tank body and close to the top cover.
在一个优选地实施方式中,所述电磁阀为常闭状态,所述压力表、减速箱与顶盖的连接处设置有密封圈。In a preferred embodiment, the solenoid valve is in a normally closed state, and a sealing ring is provided at the connection between the pressure gauge, the reduction box and the top cover.
本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:
1、本实用新型通过设置内外双层侧壁,保温效果好,可以由涡流加热线圈直接对金属内壁和搅拌叶进行涡流加热,并在搅拌过程中将热量传递给物料,不但热效率高,而且加热均匀,不留死角,提高了产品质量,内外双层侧壁之间的空间与液氮入口相连,从而可以导入液氮,进行冷却降温,提高了降温效果;1. The utility model has good thermal insulation effect by setting up inner and outer double side walls. The eddy current heating coil can directly conduct eddy current heating on the metal inner wall and the stirring blade, and transfer the heat to the material during the stirring process, which not only has high thermal efficiency, but also heats up. Uniform, no dead corners are left, which improves product quality. The space between the inner and outer double-layer side walls is connected to the liquid nitrogen inlet, so that liquid nitrogen can be introduced for cooling and cooling, and the cooling effect is improved;
2、本实用新型通过在双层罐体内部设置环状金属内壁以及搅拌装置,通过金属内壁与两侧线圈的协同工作,利用两侧线圈加热接收罐的侧边环状金属内壁高效迅速,通过搅拌叶的旋转使得热量分布更加均匀,避免了出现局部焦糊、加热不均匀的浪费原材料的现象,进一步节省生产成本。2. In the present invention, a ring-shaped metal inner wall and a stirring device are arranged inside the double-layer tank body, and the metal inner wall and the coils on both sides work together to heat the side ring-shaped metal inner wall of the receiving tank efficiently and quickly. The rotation of the stirring blade makes the heat distribution more uniform, avoids the phenomenon of local burning and uneven heating and waste of raw materials, and further saves production costs.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本实用新型的外观结构示意图。FIG. 2 is a schematic diagram of the appearance structure of the utility model.
图3为本实用新型的涡流线圈和金属内壁结构示意图。FIG. 3 is a schematic diagram of the structure of the eddy current coil and the metal inner wall of the present invention.
图4为本实用新型的搅拌装置结构示意图。FIG. 4 is a schematic structural diagram of the stirring device of the present invention.
图5为本实用新型的对比文件结构示意图。FIG. 5 is a schematic diagram of the structure of a comparison file of the present invention.
图6为本实用新型的对比文件外观结构示意图。FIG. 6 is a schematic diagram of the appearance structure of a comparison file of the present invention.
附图标记为:1、罐体;2、内罐;3、线圈;4、金属内壁;5、搅拌轴;6、搅拌叶;7、液氮入口;8、顶盖;9、压力表;10、减速箱;11、电机; 12、入料口;13、温度传感器;14、出液口;15、电磁阀;16、控制器;17、观察窗。The reference signs are: 1. Tank body; 2. Inner tank; 3. Coil; 4. Metal inner wall; 5. Stirring shaft; 6. Stirring blade; 7. Liquid nitrogen inlet; 8. Top cover; 9. Pressure gauge; 10. Gearbox; 11. Motor; 12. Feeding port; 13. Temperature sensor; 14. Liquid outlet; 15. Solenoid valve; 16. Controller; 17. Observation window.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如附图1-4所示的一种提炼料液接收罐,包括罐体1,罐体1的内部固定安装有内罐2,内罐2的内壁固定安装有金属内壁4,金属内壁4的外侧缠绕有线圈3,内罐2一侧的底端固定安装有温度传感器13,罐体1的一侧开设有液氮入口7,罐体1的顶端固定安装有顶盖8,罐体1的底面和顶盖8的顶面分别固定安装有出液口14、入料口12,顶盖8顶面的中心固定安装有减速箱10,减速箱10的顶端固定安装有电机11,顶盖8的顶面固定安装有压力表9,压力表9的端部穿过顶盖8伸入罐体1的内部,减速箱10的输出端固定连接有搅拌轴5,搅拌轴5的表面固定安装有若干搅拌叶6,入料口12、出液口14的另一端固定安装有电磁阀15,罐体1的外侧固定安装有控制器16、观察窗17。As shown in the accompanying drawings 1-4, a refining material liquid receiving tank includes a
实施方式具体为:通过设置内外双层侧壁,保温效果好,可以由涡流加热线圈3直接对金属内壁4和搅拌叶6进行涡流加热,并在搅拌过程中将热量传递给物料,不但热效率高,而且加热均匀,不留死角,提高了产品质量,内外双层侧壁之间的空间与液氮入口7相连,从而可以导入液氮,进行冷却降温,提高了降温效果;另外,本实用新型通过在双层罐体内部设置环状金属内壁4以及搅拌装置,通过金属内壁4与两侧线圈3的协同工作,利用两侧线圈3加热接收罐的侧边环状金属内壁4高效迅速,通过搅拌叶6的旋转使得热量分布更加均匀,避免了出现局部焦糊、加热不均匀的浪费原材料的现象,进一步节省生产成本。The specific embodiment is: by setting the inner and outer double-layer side walls, the heat preservation effect is good, and the eddy
其中,控制器16的表面开设有显示器与控制按钮,控制器16的内部固定安装有报警装置,显示器、报警装置的输入端与控制器16的输出端电性连接,控制按钮的输出端与控制器16的输出端电性连接,实现智能控制。Among them, the surface of the
其中,控制器16的输出端与线圈3、电机11、电磁阀15的输入端电性连接,控制器16的输入端与温度传感器13的输出端电性连接,实现智能恒温。The output end of the
其中,搅拌轴5、搅拌叶6位于内罐2的内部,搅拌轴5、搅拌叶6为耐高温金属材质构件,使用搅拌轴5、搅拌叶6将热量传递给液料。Among them, the stirring
其中,线圈3为涡流线圈,金属内壁4为金属材质构件,金属内壁4的内壁涂有耐高温防腐漆,防止金属内壁4与液料发生腐蚀反应。Among them, the
其中,控制器16以MCU单片机为控制单元,控制器16与外接电源电性连接,为装置提供电源输入。The
其中,液氮入口7与罐体1、内罐2之间的空腔连通,液氮入口7固定安装于罐体1的外侧并靠近顶盖8,使用液氮冷却效果更佳。Among them, the
其中,电磁阀15为常闭状态,压力表9、减速箱10与顶盖8的连接处设置有密封圈,防止压力泄露。The
其中,电机11的型号为GMS100D型。The model of the
本实用新型工作原理:The working principle of the utility model:
首先通过控制器16设置好所需温度范围,打开入料口12处的电磁阀15 注入液料,打开电机11搅拌,出液口14测得物料温度反馈给控制器16,若温度与设定温度不同,控制器16内部报警器与显示器进行提示,若温度过高可通过液氮入口7注入液氮进行快速高效冷却,若温度过低,控制器16控制线圈3的启动在线圈3形成涡流电流从而对金属内壁4、搅拌轴5、搅拌叶6 进行涡流高效加热,通过搅拌轴5、搅拌叶6的旋转使得热对流加快,加热更均匀,待反应完成后可通过控制器16打开出液口14处的电磁阀15进行泄出,即可。Firstly, the required temperature range is set by the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present invention are involved, and other structures may refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be mutually combination;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only the preferred embodiment of the present utility model, and is not intended to limit the present utility model, all within the spirit and principle of the present utility model, any modification, equivalent replacement, improvement, etc. made, should include within the scope of protection of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921724974.9U CN211109101U (en) | 2019-10-15 | 2019-10-15 | Receiving tank for refining feed liquid |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112239029A (en) * | 2020-11-18 | 2021-01-19 | 江苏美梵生物科技有限公司 | Bio-based material is with equipment of storing of thermostatic control of being convenient for |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112239029A (en) * | 2020-11-18 | 2021-01-19 | 江苏美梵生物科技有限公司 | Bio-based material is with equipment of storing of thermostatic control of being convenient for |
| CN112239029B (en) * | 2020-11-18 | 2021-12-31 | 江苏美梵生物科技有限公司 | Bio-based material is with equipment of storing of thermostatic control of being convenient for |
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