Assembled building module defect self-checking type concrete fast curing template
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to an assembly type building module defect self-checking type concrete rapid maintenance template.
Background
With the annual popularization of the fabricated building, the development of the fabricated building has completed the transition from a pilot point to the whole country and from an experiment to practice, and the fabricated building serving as a new form of building mode is not only an inevitable choice for green and high-quality development of the building industry, but also meets the requirements of national development and planning. The advantages of the building mode are not only expressed in the aspects of rapid construction, small climate restriction condition and improvement of labor efficiency, but also mainly expressed in the characteristics of controllable quality of each part, high environmental protection benefit and the like.
But most of the PC technology used has been introduced from abroad. Namely, the components must be subjected to the procedure of steam curing and curing in the production process, namely, the application of energy sources is increased, the production flow transportation cost is increased, and the real current situation of the component cost is greatly improved. In addition, in the production process of the assembly type building module, due to the gradual increase of the design size and the diversity of the shapes of the building modules, the building modules are easy to have defects caused by poor local vibration and poor filling in the production process, and meanwhile, due to the large-scale of the building modules, the cracking phenomenon of the poured and formed modules is easy to occur in the hardening process due to the difference of cement hydration heat and external environment temperature of the building modules in the templates.
Therefore, in order to achieve the control of the early quality of the building modules, improve the yield of the building modules, and achieve the purpose of fast and high-quality maintenance, a new technical solution is needed to solve the problem.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the assembled building module defect self-checking type concrete rapid maintenance template is provided, the problems that local vibration is not tight and filling is not solid and defects are caused in the production process of a building module are solved, and the problem that the building module cracks in the hardening process of the poured and formed module due to the difference between cement hydration heat and external environment temperature in the template caused by the large-scale building module is solved; the production of the full-vertical mold is realized, the self-contained health-preserving system is adopted, the problems of environmental protection, light weight, reduction in steam curing and transportation, small occupied area, reduction in production cost and great reduction in the phenomenon of high cost of the fabricated building are solved.
The utility model provides an assembled building module defect self-checking type concrete fast curing template, characterized by: the heat insulation and heat dissipation device comprises more than one template I, template II, template III and template IV, wherein each of the template I, the template II, the template III and the template IV comprises a basic template, an insulation heat conduction protective layer, a phase change energy storage plate, a temperature detector terminal connecting lead, a phase change energy storage plate temperature compensator, a flame-retardant insulation protective layer, a heat insulation layer, a protective layer, a multifunctional connecting port and a multifunctional connecting data wire, and the basic template is a bottom plate; the insulating heat-conducting protective layer is arranged on one side surface of the basic template; the temperature detector terminals are arranged on the upper part of the insulating heat-conducting protective layer at equal intervals and are connected with the multifunctional connecting port through temperature detector terminal connecting wires; the phase change energy storage plate is arranged at the upper part of the insulating heat conduction protective layer, the phase change energy storage plate is provided with phase change energy storage plate temperature compensators at equal intervals, and the phase change energy storage plate temperature compensators are integrated at the multifunctional connecting port; the flame-retardant insulating protective layer is arranged on the upper part of the phase change energy storage plate temperature compensator; the heat-insulating layer is arranged on the upper part of the flame-retardant insulating protective layer; the protective layer is arranged on the upper part of the heat preservation layer; the multifunctional connecting port is arranged on the outer side of the protective layer; the multifunctional connecting data line is connected with the multifunctional connecting port;
the template I further comprises a defect detector terminal II and a multifunctional monitor, the multifunctional monitor is arranged on the outer side of the protective layer, and a multifunctional monitor protective shell is arranged outside the multifunctional monitor; the defect detector terminal II is arranged on the upper part of the insulating heat-conducting protective layer at equal intervals and is connected with the multifunctional connecting port through a defect detector terminal connecting wire;
the template II further comprises more than one defect detector terminal II, the defect detector terminals II are arranged on the upper portion of the insulating heat-conducting protective layer at equal intervals and adjacent to the temperature detector terminals, and the defect detector terminals II are connected with the multifunctional connecting port through defect detector terminal connecting wires;
the template III further comprises more than one defect detector terminal I, the defect detector terminals I are arranged on the upper portion of the insulating heat-conducting protective layer at equal intervals and adjacent to the temperature detector terminals, and the defect detector terminals I are connected with the multifunctional connecting port through defect detector terminal connecting wires;
and multifunctional connection data lines arranged on the template I, the template II, the template III and the template IV are connected with a multifunctional monitor.
The outside of multi-functional connection port is provided with multi-functional connection port protective housing.
After the template I, the template II and the template III are assembled, the defect detector terminals II on the template I and the template II and the defect detector terminal I on the template III are arranged in a contraposition coaxial line mode.
Through the design scheme, the invention can bring the following beneficial effects: the utility model provides an assembly type building module defect self-checking type concrete fast curing template, in time discover current assembly type building module because the gradual increase of design size in the in-process of pouring, and the variety of shape, lead to building module local vibration not tight very easily to appear in the production process, the problem that the defect appears in the filler is not real, thereby help directly eliminating the product defect in the production process, simultaneously through the phase change energy storage board, the maximization of phase change energy storage board temperature compensator and heat preservation is solved because building module's joint use, lead to building module because cement hydration heat and external environment temperature's difference in the template, and lead to pouring fashioned module the problem that the fracture appears in the hardening process, and accomplish building module's fast curing through certain intelligent temperature control.
Drawings
The invention is further described with reference to the following figures and detailed description:
fig. 1 is a schematic plan view of an assembly type building module defect self-checking concrete rapid curing formwork i according to the present invention.
Fig. 2 is a three-dimensional schematic diagram of an assembly type building module defect self-checking type concrete rapid curing template I.
Fig. 3 is a schematic plan view of an assembly type building module defect self-checking type concrete rapid curing template ii of the present invention.
Fig. 4 is a three-dimensional schematic diagram of an assembly type building module defect self-checking type concrete rapid curing template II.
Fig. 5 is a schematic plan view of a self-inspection concrete rapid curing template iii for fabricated building modules according to the present invention.
Fig. 6 is a three-dimensional schematic diagram of an assembly type building module defect self-checking type concrete rapid curing template iii of the invention.
Fig. 7 is a schematic plan view of an assembly type building module defect self-inspection type concrete rapid curing template iv of the present invention.
Fig. 8 is a three-dimensional schematic diagram of an assembly type building module defect self-checking type concrete rapid curing template iv of the invention.
Fig. 9 is a schematic structural diagram of the assembled self-checking type concrete rapid curing template for defects of the fabricated building module according to the present invention after assembly.
In the figure, 1-a basic template, 2-an insulating heat conduction protective layer, 3-a phase change energy storage plate, 4-a temperature detector terminal, 5-a defect detector terminal II, 6-a defect detector terminal I, 7-a temperature detector terminal connecting wire, 8-a defect detector terminal connecting wire, 9-a phase change energy storage plate temperature compensator, 10-a flame retardant insulating protective layer, 11-a heat preservation layer, 12-a protective layer, 13-a multifunctional connecting port protective shell, 14-a multifunctional connecting port, 15-a multifunctional monitor protective shell, 16-a multifunctional monitor, 17-a multifunctional connecting data line, 18-a template IV, 19-a template I, 20-a template II and 21-a template III.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 9, an assembly body composed of four parts, namely a formwork i 19, a formwork ii 20, a formwork iii 21 and a formwork iv 18, is used for solving the problems that local vibration is not tight and filling is not solid and defects are easily caused in the production process of a building module due to gradual increase of the design size and diversity of the shape of the assembly building module in the pouring process, and simultaneously solving the problem that the poured and formed module cracks in the hardening process due to the difference between cement hydration heat and external environment temperature of the building module in the formwork due to the large scale of the building module;
as shown in fig. 1 and 2, the formwork i 19 includes a base formwork 1, an insulating heat-conducting protective layer 2, a defect detector terminal ii 5, a phase change energy storage plate 3, a temperature detector terminal 4, a phase change energy storage plate temperature compensator 9, a flame-retardant insulating protective layer 10, a heat-insulating layer 11, a protective layer 12, a multifunctional connection port 13, a multifunctional monitor 16, a defect detector terminal connection lead 8, a temperature detector terminal connection lead 7, a multifunctional connection data line 17, a multifunctional connection port protective shell 13, and a multifunctional monitor protective shell 15; the formwork I takes the foundation formwork 1 as a main body, and an insulating heat-conducting protective layer 2 is arranged on the non-concrete contact surface of the foundation formwork 1; a defect detector terminal II 5, a temperature detector terminal 4 and a phase change energy storage plate 3 are arranged on the outer side of the insulating heat-conducting protective layer 2; the defect detector terminals II 5 and the temperature detector terminals 4 are regularly distributed outside the insulating heat-conducting protective layer 2; the defect detector terminal II 5 and the temperature detector terminal 4 are respectively connected with a lead 8 through a defect detector terminal, and the temperature detector terminal connecting lead 7 is connected to the mounting position of the multifunctional connecting port 13; the phase change energy storage plate 3 is laid at the installation positions of the non-defect detector terminal II 5 and the temperature detector terminal 4; the phase change energy storage plate temperature compensators 9 are arranged on the outer side of the phase change energy storage 3 plate in a regularly dispersed manner; the phase change energy storage plate temperature compensator 9 is integrated on the multifunctional connecting port 14; a flame-retardant insulating protective layer 10 is arranged on the outer side of the phase change energy storage plate temperature compensator 9; the outer side of the flame-retardant insulating protective layer 10 is provided with an insulating layer 11; a protective layer 12 is arranged outside the heat-insulating layer 11; a multifunctional connecting port 14 and a multifunctional monitor 16 are arranged at a designated position outside the protective layer 12; a multifunctional connecting port protective shell 13 is arranged outside the multifunctional connecting port 14; the multifunctional monitor 16 is externally provided with a multifunctional monitor protective shell 15; the multifunctional connecting port 14 and the multifunctional monitor 16 are connected by a multifunctional connecting data line 17;
as shown in fig. 3 and 4, the second formwork 20 includes a base formwork 1, an insulating heat-conducting protective layer 2, a defect detector terminal ii 5, a phase change energy storage plate 3, a temperature detector terminal 4, a phase change energy storage plate temperature compensator 9, a flame-retardant insulating protective layer 10, a heat-insulating layer 11, a protective layer 12, a multifunctional connection port 13, a defect detector terminal connection lead 8, a temperature detector terminal connection lead 7, a multifunctional connection data line 17, and a multifunctional connection port protective shell 13; the template II 20 takes the basic template 1 as a main body, and an insulating heat-conducting protective layer 2 is arranged on the non-concrete contact surface of the basic template 1; a defect detector terminal II 5, a temperature detector terminal 4 and a phase change energy storage plate 3 are arranged on the outer side of the insulating heat-conducting protective layer 2; the defect detector terminals II 5 and the temperature detector terminals 4 are regularly distributed outside the insulating heat-conducting protective layer 2; the defect detector terminal II 5 and the temperature detector terminal 4 are respectively connected with a lead 8 through a defect detector terminal, and the temperature detector terminal connecting lead 7 is connected to the mounting position of the multifunctional connecting port 13; the phase change energy storage plate 3 is laid at the installation positions of the non-defect detector terminal II 5 and the temperature detector terminal 4; the phase change energy storage plate temperature compensators 9 are arranged on the outer side of the phase change energy storage 3 plate in a regularly dispersed manner; the phase change energy storage plate temperature compensator 9 is integrated on the multifunctional connecting port 14; a flame-retardant insulating protective layer 10 is arranged on the outer side of the phase change energy storage plate temperature compensator 9; the outer side of the flame-retardant insulating protective layer 10 is provided with an insulating layer 11; a protective layer 12 is arranged outside the heat-insulating layer 11; a multifunctional connecting port 14 is arranged at a designated position outside the protective layer 12; a multifunctional connecting port protective shell 13 is arranged outside the multifunctional connecting port 14;
as shown in fig. 5 and 6, the formwork iii 21 includes a base formwork 1, an insulating heat-conducting protective layer 2, a defect detector terminal i 6, a phase change energy storage plate 3, a temperature detector terminal 4, a phase change energy storage plate temperature compensator 9, a flame-retardant insulating protective layer 10, a heat-insulating layer 11, a protective layer 12, a multifunctional connection port 13, a defect detector terminal connection wire 8, a temperature detector terminal connection wire 7, a multifunctional connection data line 17, and a multifunctional connection port protective shell 13; the template III 21 takes the basic template 1 as a main body, and an insulating heat-conducting protective layer 2 is arranged on the non-concrete contact surface of the basic template 1; a defect detector terminal I6, a temperature detector terminal 4 and a phase change energy storage plate 3 are arranged on the outer side of the insulating heat-conducting protective layer 2; the defect detector terminal I6 and the temperature detector terminal 4 are regularly distributed and distributed outside the insulating heat-conducting protective layer 2; the defect detector terminal I6 and the temperature detector terminal 4 are respectively connected with a lead 8 through a defect detector terminal, and the temperature detector terminal connecting lead 7 is connected to the mounting position of the multifunctional connecting port 13; the phase change energy storage plate 3 is laid at the installation positions of the non-defect detector terminal I6 and the temperature detector terminal 4; the phase change energy storage plate temperature compensators 9 are arranged on the outer side of the phase change energy storage 3 plate in a regularly dispersed manner; the phase change energy storage plate temperature compensator 9 is integrated on the multifunctional connecting port 14; a flame-retardant insulating protective layer 10 is arranged on the outer side of the phase change energy storage plate temperature compensator 9; the outer side of the flame-retardant insulating protective layer 10 is provided with an insulating layer 11; a protective layer 12 is arranged outside the heat-insulating layer 11; a multifunctional connecting port 14 is arranged at a designated position outside the protective layer 12; a multifunctional connecting port protective shell 13 is arranged outside the multifunctional connecting port 14;
as shown in fig. 7 and 8, the formwork iv 18 includes a base formwork 1, an insulating heat-conducting protective layer 2, a phase change energy storage plate 3, a temperature detector terminal 4, a flame-retardant insulating protective layer 10, an insulating layer 11, a protective layer 12, a multifunctional connection port 13, a temperature detector terminal connection lead 7, a multifunctional connection data line 17, and a multifunctional connection port protective shell 13; the template IV 18 takes the basic template 1 as a main body, and an insulating heat-conducting protective layer 2 is arranged on the non-concrete contact surface of the basic template 1; a temperature detector terminal 4 and a phase change energy storage plate 3 are arranged on the outer side of the insulating heat-conducting protective layer 2; the temperature detector terminals 4 are regularly distributed outside the insulating heat-conducting protective layer 2; the temperature detector terminal 4 is connected to the mounting position of the multifunctional connecting port 13 through a temperature detector terminal connecting lead 7; the phase change energy storage plate 3 is laid at the installation position of the non-temperature detector terminal 4; the phase change energy storage plate temperature compensators 9 are arranged on the outer side of the phase change energy storage 3 plate in a regularly dispersed manner; the phase change energy storage plate temperature compensator 9 is integrated on the multifunctional connecting port 14; a flame-retardant insulating protective layer 10 is arranged on the outer side of the phase change energy storage plate temperature compensator 9; the outer side of the flame-retardant insulating protective layer 10 is provided with an insulating layer 11; a protective layer 12 is arranged outside the heat-insulating layer 11; a multifunctional connecting port 14 is arranged at a designated position outside the protective layer 12; the multifunctional connecting port 14 is externally provided with a multifunctional connecting port protective shell 13.
As shown in FIG. 9, the formworks IV 18, I19, II 20 and III 21 of the invention can be assembled and fixed into a special form of fabricated building module maintenance formwork, wherein the formworks II 20, III 21 and IV 18 are connected with the formworks I19 by using the multifunctional connecting data lines 17; when the template I19, the template II 20 and the template III 21 are installed, the template I19, the defect detector terminal II 5 on the template II and the defect detector terminal I6 on the template III are oppositely positioned at the position of an alignment coaxial line.
The specific working process is as follows: the multifunctional connection data line 17 is used for connection, all the templates are finally connected to the multifunctional monitor 16, the multifunctional detector 16 can adopt a solar cell and the like for power supply, the multifunctional monitor 16 starts to work when concrete pouring starts, the concrete pouring condition inside the templates is directly monitored in real time through the alignment use of the defect detector terminal II 5 and the defect detector terminal I6, and once the concrete pouring is not carried out, the multifunctional detector 16 gives an alarm and displays the corresponding template number, so that convenience is provided for constructors to quickly determine defects; in the process of pouring and maintaining, the phase change energy storage plate 3 firstly absorbs and stores heat released by early and rapid hydration of cement, effectively buffers heat change through the temperature adjustment effect of the phase change material, and meanwhile, the heat preservation layer 11 also ensures that the environmental temperature in a closed space formed by the template is not influenced by the outside; after the cement hydration heat is reduced, the phase change energy storage plate temperature compensator 9 starts to work for achieving the purpose of rapid maintenance, the heat acts on the phase change energy storage plate 3, and the phase change energy storage plate 3 transfers the heat to the concrete in a slow and stable output mode, so that the balance and the stability of the rapid maintenance temperature are ensured, and the quality of the concrete is ensured.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.