CN211104019U - Sucking disc formula snakelike curtain robot of crawling - Google Patents
Sucking disc formula snakelike curtain robot of crawling Download PDFInfo
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- CN211104019U CN211104019U CN201921873402.7U CN201921873402U CN211104019U CN 211104019 U CN211104019 U CN 211104019U CN 201921873402 U CN201921873402 U CN 201921873402U CN 211104019 U CN211104019 U CN 211104019U
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Abstract
The utility model relates to the technical field of crawling robots, in particular to a sucker type snakelike curtain wall crawling robot, wherein a plurality of vacuum suckers are all fixed on the periphery of a fixed frame; the operation crawling mechanism is composed of a driving mechanism, a driving wheel and a driven wheel, wherein the driving mechanism comprises a motor and a speed reducer, the motor is fixed on the fixed frame, an output shaft of the motor is connected with an input end of the speed reducer, an output end of the speed reducer is connected with the driving wheel, and the driven wheel is connected to the fixed frame in a rotating mode through a wheel shaft. The curtain robot of crawling based on vacuum chuck subassembly need not to rely on the manpower to use hawser mobile robot when having guaranteed the rate of motion, has the ability that robot self adsorbs at the work surface, and rotatory obstacle crossing joint mechanism has more realized the curtain robot of crawling obstacle crossing and the function of turning, has realized the reduction by a wide margin of the robot weight of crawling simultaneously, improves the lightweight.
Description
Technical Field
The utility model relates to a robot technical field of crawling, concretely relates to sucking disc formula snakelike curtain robot of crawling.
Background
At present, more than 98% of high-altitude outer wall operations in China are mainly manual operations. It has obvious pain points of increased cost, high operation danger coefficient, low working efficiency and the like; the whole industry also faces the problems of high manpower cost, high personnel flow rate, high energy cost and the like. Therefore, the curtain wall crawling robot is equipped with a cleaning mechanism or a detection mechanism to replace a spider man for operation, which is a necessary trend in the high-altitude outer wall operation industry and the social development.
The snake-shaped robot is a novel bionic robot, realizes 'limb-free motion' like a snake, is a great breakthrough of a robot motion mode, and is called 'the robot with the most realistic sense' by the international robot industry.
At present, the robot replaces manpower to carry out high-altitude cleaning market and is in the germination stage, the existing high-altitude cleaning product is only in the preliminary research and development or trial stage, and two core problems still exist and need to be solved and optimized: 1. the safety of the product; 2. the applicability of the product makes the real commercial application of the product difficult to realize. How to achieve high safety, high efficiency, low cost and easy use becomes the development direction of the current high-altitude cleaning robot industry.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, a sucking disc formula snakelike curtain crawling robot of reasonable in design is provided, curtain crawling robot based on vacuum chuck subassembly need not to rely on the manpower to use hawser mobile robot when having guaranteed the rate of motion, has robot self and adsorbs the ability at work surface, rotatory obstacle crossing joint mechanism has more realized that the curtain crawls obstacle crossing and the function of turning of robot, realized the reduction by a wide margin of crawling robot weight simultaneously, improve the lightweight.
In order to achieve the above purpose, the utility model adopts the following technical proposal: the device comprises a rotary obstacle crossing joint mechanism and an adsorption crawling unit; the plurality of adsorption crawling units are connected with each other by a rotary obstacle crossing joint mechanism;
the adsorption crawling unit consists of a vacuum adsorption mechanism, an operation crawling mechanism and a fixed frame; the vacuum adsorption mechanism and the operation crawling mechanism are both arranged in the fixed frame; wherein, the vacuum adsorption mechanism consists of a vacuum generation unit system and a vacuum chuck; the vacuum generating unit system is fixed in the fixed frame, an air supply port of the vacuum generating unit system is connected with a high-pressure air pump fixed in the fixed frame, a vacuum port of the vacuum generating unit system is connected with vacuum chucks, and the vacuum chucks are all fixed on the periphery of the fixed frame; the operation crawling mechanism comprises a driving mechanism, a driving wheel and a driven wheel, wherein the driving mechanism comprises a motor and a speed reducer, the motor is fixed on the fixed frame, an output shaft of the motor is connected with an input end of the speed reducer, an output end of the speed reducer is connected with the driving wheel, and the driven wheel is screwed on the fixed frame by a wheel shaft;
the rotary obstacle crossing joint mechanism consists of a rotary steering engine, a lifting steering engine, high-strength carbon fibers and a conversion joint; the output end of the rotary steering engine is horizontally screwed with one end of the conversion joint, and the output end of the lifting steering engine is vertically screwed with the other end of the conversion joint; the lifting steering engine and the rotating steering engine are fixed on the adjacent fixed frames by using high-strength carbon fibers;
the motor, the speed reducer, the vacuum generation unit system, the rotary steering engine and the lifting steering engine are all connected with a main circuit board fixed in the fixed frame.
Furthermore, the driving wheel and the driven wheel are both composed of a hub and an elastic friction body, the hub on the driving wheel is fixed on the output end of the speed reducer, the hub on the driven wheel is fixed on the wheel shaft, and the elastic friction body is sleeved on the hub.
Furthermore, the lower end of the vacuum chuck is connected with a PTFE adhesive tape.
Further, a cleaning mechanism or a detection device is connected to the adsorption crawling unit at the head end.
After the structure is adopted, the beneficial effects of the utility model are that:
1. when some buildings with higher-layer glass curtain walls are cleaned, potential danger brought by workers to clean the curtain walls on the outer walls and huge compensation required after safety accidents occur are avoided;
2. the curtain wall crawling robot based on the vacuum adsorption assembly improves the cleaning work efficiency, the crawling mechanism does not need to use a cable to move the robot while ensuring the movement speed, the vacuum adsorption mechanism provides the capability of the robot of adsorbing on the work surface, automation is realized, and the operation safety of the robot is ensured;
3. the vacuum adsorption structure provides enough strong adsorption force to ensure the safety of the curtain wall cleaning robot, and simultaneously, the cost is greatly reduced;
4. the structure is simple, the installation is convenient, the weight of the existing crawling robot is greatly reduced due to the light weight of materials and the simplification of the structure, and the portability is improved;
5. the multi-crawling unit type structure is adopted, and the movable connection of the electric steering engine is combined, so that the whole equipment has the snake-shaped characteristic, is in modular design and easy to connect, can be matched with a cleaning mechanism or detection equipment to achieve the working purpose of different working scenes, and can flexibly design the unit number of the equipment.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic structural diagram of the middle adsorption crawling unit of the present invention.
Fig. 5 is a schematic structural diagram of the middle speed reducer, the motor and the driving wheel of the present invention.
Fig. 6 is a schematic structural view of the vacuum chuck and the PTFE tape of the present invention.
Fig. 7 is a schematic structural view of the middle-rotation obstacle crossing joint mechanism of the present invention.
Fig. 8 is a working principle diagram of the vacuum generating unit system of the present invention.
Description of reference numerals:
the device comprises a vacuum adsorption mechanism 1, a running crawling mechanism 2, a rotary obstacle crossing joint mechanism 3, an adsorption crawling unit 4, a vacuum generating unit system 5, a vacuum sucker 6, a fixed frame 7, a driving mechanism 8, a driving wheel 9, a driven wheel 10, a motor 11, a speed reducer 12, a hub 13, an elastic friction body 14, a PTFE (polytetrafluoroethylene) adhesive tape 15, a rotary steering engine 16, a lifting steering engine 17, high-strength carbon fibers 18 and a conversion joint 19.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 8, the following technical solutions are adopted in the present embodiment: the device comprises a rotary obstacle crossing joint mechanism 3 and an adsorption crawling unit 4; the four adsorption crawling units 4 are connected with each other by a rotary obstacle crossing joint mechanism 3;
the adsorption crawling unit 4 consists of a vacuum adsorption mechanism 1, an operation crawling mechanism 2 and a fixed frame 7; the vacuum adsorption mechanism 1 and the operation crawling mechanism 2 are both arranged in the fixed frame 7; wherein, the vacuum adsorption mechanism 1 consists of a vacuum generation unit system 5 and a vacuum chuck 6; the vacuum generating unit system 5 is fixed in the fixed frame 7, the air supply port of the vacuum generating unit system 5 is connected with a high-pressure air pump fixed in the fixed frame 7, the vacuum port of the vacuum generating unit system 5 is communicated with four vacuum chucks 6, the four vacuum chucks 6 are all fixed on the periphery of the fixed frame 7 (two are symmetrically fixed on the left side and the right side of the fixed frame 7, the other two are fixed on the side frame of the fixed frame 7 in parallel), and the lower end of the vacuum chuck 6 is connected with a PTFE adhesive tape 15 with the thickness of 0.4 mm; the operation crawling mechanism 2 is composed of a driving mechanism 8, a driving wheel 9 and a driven wheel 10, wherein the driving mechanism 8 comprises a motor 11 and a speed reducer 12, the motor 11 is fixed on a fixed frame 7, an output shaft of the motor 11 is connected with an input end of the speed reducer 12, an output end of the speed reducer 12 is connected with the driving wheel 9, the driven wheel 10 is screwed on the fixed frame 7 through a wheel shaft, the driving wheel 9 and the driven wheel 10 are both composed of a wheel hub 13 and an elastic friction body 14, the wheel hub 13 on the driving wheel 9 is fixed on the output end of the speed reducer 12, the wheel hub 13 on the driven wheel 10 is fixed on the wheel shaft, and the elastic;
the rotary obstacle crossing joint mechanism 3 is composed of a rotary steering engine 16, a lifting steering engine 17, high-strength carbon fibers 18 and a conversion joint 19; the output end of the rotary steering engine 16 is horizontally screwed with one end of the conversion joint 19, and the output end of the lifting steering engine 17 is vertically screwed with the other end of the conversion joint 19; the lifting steering engine 17 and the rotating steering engine 16 are fixed on the adjacent fixed frames 7 by high-strength carbon fibers 18;
the motor 11, the speed reducer 12, the vacuum generating unit system 5, the rotary steering engine 16 and the lifting steering engine 17 are all connected with a main circuit board fixed in the fixed frame 7.
The working principle of the specific embodiment is as follows:
the adsorption crawling unit 4 at the head end is connected with a cleaning mechanism or detection equipment for cleaning a curtain wall or detecting the state in front of a crawling robot, the internal structure of the vacuum generation unit system 5 comprises an air supply valve, a destruction valve, a pressure switch for vacuum with an energy-saving function, a vacuum filter and a through hole silencer, an air supply port of the vacuum generation unit system 5 is connected with a high-pressure air pump through an air pipe, a vacuum port of the vacuum generation unit system 5 is connected with a plurality of vacuum suckers 6 through air pipes to form closed-loop vacuum, the plurality of vacuum suckers 6 of the system are in contact with the working surface of the curtain wall to form vacuum pressure, and meanwhile, the sliding friction force between the suckers and the working surface is reduced to the maximum extent, and the normal work of the operation crawling mechanism 2 is;
the motor 11 and the speed reducer 12 drive the driving wheels 9, so that the power from the two groups of motors 11 is utilized to drive the two driving wheels 9 to move respectively; when the vacuum generating unit system 5 works, the vacuum chuck 6 is contacted with the working surface of the curtain wall, so that vacuum pressure is formed in the cavity of the vacuum chuck, positive pressure is formed between the driving wheel 9 and the driven wheel 10 and the working surface of the curtain wall, rolling friction exists between the elastic friction body 14 of the driving wheel 9 and the curtain wall, the elastic friction body 14 has high friction coefficient, the PTFE adhesive tape 15 with the thickness of about 0.4mm is adhered on the surface of the vacuum chuck 6, the friction coefficient is extremely low, so that the vacuum chuck can be used as an ideal coating for easily cleaning the inner layer of the water pipe after being lubricated, and the high efficiency of the forward or backward movement of the high-altitude glass curtain wall crawling robot on the curtain wall is ensured.
Two adjacent front and back adsorption crawling units 4 are connected through a rotary obstacle crossing joint mechanism 3, two electric steering engines and a fixed frame 7 are connected and fixed through high-strength carbon fibers 18, a connection mode between the two adjacent front and back adsorption crawling units 4 is formed, and movement of two degrees of freedom of a snake-shaped joint is achieved; when the crawling robot moves forward to the edge of a curtain wall or finishes single-layer work, the crawling robot needs to move to the next layer to work, a rotary steering engine 16 in the rotary obstacle crossing joint mechanisms 3 needs to swing left or right in parallel to a working surface, the plurality of rotary obstacle crossing joint mechanisms 3 are cooperatively matched through electronic control to perform snake-shaped joint action, so that the whole equipment can be turned by 180 degrees, after the rotary action is finished and the rotary action is moved to the working surface of the lower layer, the crawling robot is retreated to the edge of the working surface, and the next layer of curtain wall working surface is continuously started to work;
due to the surface shape diversity of the glass curtain wall, when the crawling robot encounters a convex or concave obstacle when working on a current floor, the vacuum generation unit system 5 of the first adsorption crawling unit 4 performs vacuum destruction action to destroy the vacuum pressure between the vacuum sucker 6 and the adsorption surface of the curtain wall, meanwhile, the lifting steering engine 17 in the rotary obstacle crossing joint mechanism 3 needs to swing upwards perpendicular to the working surface, and when the first adsorption crawling unit 4 moves to the front of the obstacle, the same action is performed in the same way; when each adsorption crawling unit 4 crosses the obstacle to move to the flat working surface in sequence, the vacuum generation unit system 5 sequentially performs vacuum supply, vacuum pressure between the vacuum sucker 6 and the curtain wall adsorption surface is recovered, re-adsorption of each unit and the working surface is realized, the plurality of rotary obstacle crossing joint mechanisms 3 and the vacuum generation unit system 5 are cooperated and matched through electronic control to perform snake-shaped joint action so as to realize snake-shaped obstacle crossing action, at least two adsorption crawling units 4 are adsorbed on the curtain wall working surface when the obstacle crossing action occurs, and the high enough vacuum pressure is ensured so that the crawling robot is adsorbed on the curtain wall working surface, thereby ensuring the working safety.
After adopting above-mentioned structure, this embodiment's beneficial effect is:
1. when some buildings with higher-layer glass curtain walls are cleaned, potential danger brought by workers to clean the curtain walls on the outer walls and huge compensation required after safety accidents occur are avoided;
2. the curtain wall crawling robot based on the vacuum adsorption assembly improves the cleaning work efficiency, the crawling mechanism does not need to use a cable to move the robot while ensuring the movement speed, the vacuum adsorption mechanism provides the capability of the robot of adsorbing on the work surface, automation is realized, and the operation safety of the robot is ensured;
3. the vacuum adsorption structure provides enough strong adsorption force to ensure the safety of the curtain wall cleaning robot, and simultaneously, the cost is greatly reduced;
4. the structure is simple, the installation is convenient, the weight of the existing crawling robot is greatly reduced due to the light weight of materials and the simplification of the structure, and the portability is improved;
5. the multi-crawling unit type structure is adopted, and the movable connection of the electric steering engine is combined, so that the whole equipment has the snake-shaped characteristic, is in modular design and easy to connect, can be matched with a cleaning mechanism or detection equipment to achieve the working purpose of different working scenes, and can flexibly design the unit number of the equipment.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. Sucking disc formula snakelike curtain robot of crawling, its characterized in that: the device comprises a rotary obstacle crossing joint mechanism (3) and an adsorption crawling unit (4); the adsorption crawling units (4) are connected with each other by a rotary obstacle crossing joint mechanism (3);
the adsorption crawling unit (4) consists of a vacuum adsorption mechanism (1), a running crawling mechanism (2) and a fixed frame (7); the vacuum adsorption mechanism (1) and the operation crawling mechanism (2) are both arranged in the fixed frame (7); wherein the vacuum adsorption mechanism (1) is composed of a vacuum generation unit system (5) and a vacuum sucker (6); the vacuum generating unit system (5) is fixed in the fixed frame (7), an air supply port of the vacuum generating unit system (5) is connected with a high-pressure air pump fixed in the fixed frame (7), a vacuum port of the vacuum generating unit system (5) is connected with the vacuum chucks (6), and the vacuum chucks (6) are all fixed on the periphery of the fixed frame (7); the operation crawling mechanism (2) is composed of a driving mechanism (8), a driving wheel (9) and a driven wheel (10), wherein the driving mechanism (8) comprises a motor (11) and a speed reducer (12), the motor (11) is fixed on the fixed frame (7), an output shaft of the motor (11) is connected with an input end of the speed reducer (12), an output end of the speed reducer (12) is connected with the driving wheel (9), and the driven wheel (10) is screwed on the fixed frame (7) through a wheel shaft;
the rotary obstacle crossing joint mechanism (3) is composed of a rotary steering engine (16), a lifting steering engine (17), high-strength carbon fibers (18) and a conversion joint (19); the output end of the rotary steering engine (16) is horizontally screwed with one end of the conversion joint (19), and the output end of the lifting steering engine (17) is vertically screwed with the other end of the conversion joint (19); the lifting steering engine (17) and the rotating steering engine (16) are fixed on the adjacent fixed frames (7) by high-strength carbon fibers (18);
the motor (11), the speed reducer (12), the vacuum generation unit system (5), the rotary steering engine (16) and the lifting steering engine (17) are all connected with a main circuit board fixed in the fixed frame (7).
2. The sucker-type snakelike curtain wall crawling robot of claim 1, wherein: the driving wheel (9) and the driven wheel (10) are both composed of a hub (13) and an elastic friction body (14), the hub (13) on the driving wheel (9) is fixed on the output end of the speed reducer (12), the hub (13) on the driven wheel (10) is fixed on a wheel shaft, and the elastic friction body (14) is sleeved on the hub (13).
3. The sucker-type snakelike curtain wall crawling robot of claim 1, wherein: the lower end of the vacuum sucker (6) is connected with a PTFE adhesive tape (15).
4. The sucker-type snakelike curtain wall crawling robot of claim 1, wherein: the adsorption crawling unit (4) at the head end is connected with a cleaning mechanism or a detection device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921873402.7U CN211104019U (en) | 2019-11-04 | 2019-11-04 | Sucking disc formula snakelike curtain robot of crawling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921873402.7U CN211104019U (en) | 2019-11-04 | 2019-11-04 | Sucking disc formula snakelike curtain robot of crawling |
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| CN211104019U true CN211104019U (en) | 2020-07-28 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757478A (en) * | 2019-11-04 | 2020-02-07 | 杭州埃欧珞机器人科技有限公司 | Sucking disc formula snakelike curtain robot of crawling |
| CN112568829A (en) * | 2020-12-04 | 2021-03-30 | 天津万通蓝鲸智能科技有限公司 | High-rise building curtain wall cleaning robot |
| CN114103571A (en) * | 2021-12-17 | 2022-03-01 | 江苏大亿智能科技有限公司 | Health detection and maintenance robot for bridge pier tower |
-
2019
- 2019-11-04 CN CN201921873402.7U patent/CN211104019U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757478A (en) * | 2019-11-04 | 2020-02-07 | 杭州埃欧珞机器人科技有限公司 | Sucking disc formula snakelike curtain robot of crawling |
| CN112568829A (en) * | 2020-12-04 | 2021-03-30 | 天津万通蓝鲸智能科技有限公司 | High-rise building curtain wall cleaning robot |
| CN114103571A (en) * | 2021-12-17 | 2022-03-01 | 江苏大亿智能科技有限公司 | Health detection and maintenance robot for bridge pier tower |
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Effective date of registration: 20221209 Address after: Room 85, Floor 2-3, C5-(7-8), R&F Center, Xinyuan Road, Wuxi Economic Development Zone, Wuxi City, Jiangsu Province, 214000 Patentee after: Wuxi Qingjie Intelligent Technology Co.,Ltd. Address before: 311100 Room 501, block a, building 3, 88 Longyuan Road, Cangqian street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: Hangzhou EOLO Robot Technology Co.,Ltd. |
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