SUMMERY OF THE UTILITY MODEL
To the not enough of prior art, the utility model discloses a main aim at provides a wheel hub throws and grinds workstation and wheel hub and throws and grind processing equipment.
For realizing the purpose of the utility model, the utility model discloses a technical scheme include:
the embodiment of the utility model provides a hub polishing and grinding workbench, which comprises a hub fixing clamp and a rotating mechanism, wherein the rotating mechanism is in transmission connection with the hub fixing clamp;
the hub fixing clamp comprises a hub supporting frame, an elastic expansion sleeve fixedly arranged on the hub supporting frame and an expansion piece movably arranged in an inner accommodating cavity of the elastic expansion sleeve, wherein the outer diameter of the elastic expansion sleeve is slightly smaller than the inner diameter of a central hole of the hub;
when the hub is arranged on the hub supporting frame and the hub is in a fixed state, the expanding piece is arranged in a central hole of the hub and is in an elastic expansion state, and the expanding piece is in interference fit with the central hole; when the hub is in a non-fixed state, the expanding piece is arranged in the central hole of the hub and is in an elastic expansion or contraction state, and the expanding piece is in clearance fit with the central hole.
In some specific embodiments, the expansion piece can move between a first station and a second station under the driving of the first driving piece, at the first station, the expansion piece is attached to the elastic expansion sleeve, and a first extrusion force applied to the elastic expansion sleeve by the expansion piece is greater than an elastic force of the elastic expansion sleeve, so that the elastic expansion sleeve is in an elastic expansion state;
and at the second station, the expansion piece is separated from or attached to the elastic expansion sleeve, but the second extrusion force applied to the elastic expansion sleeve by the expansion piece is smaller than the elastic force of the elastic expansion sleeve or is zero, so that the elastic expansion sleeve is in an elastic relaxation or contraction state.
In some specific embodiments, the elastic expansion sleeve is further provided with at least one notch groove, the notch groove extends downwards from the opening of the accommodating cavity along the axial direction of the notch groove, and the notch groove is further communicated with the accommodating cavity inside the elastic expansion sleeve.
In some specific embodiments, the elastic expansion sleeve includes two or more elastic pieces arranged at intervals, and the two or more elastic pieces surround to form the accommodating cavity.
In some more specific embodiments, the accommodating cavity is a tapered cavity, the inner diameter of the tapered cavity gradually decreases along a direction away from the opening of the tapered cavity, the expanding member is a tapered mandrel matched with the accommodating cavity, and the maximum outer diameter of the expanding member is larger than the maximum inner diameter of the accommodating cavity along the radial direction of the expanding member.
In some specific embodiments, the first driving member includes a cylinder, and a piston rod of the cylinder is fixedly connected to the expansion member via a connecting rod.
Furthermore, a third air inlet and a fourth air inlet are further arranged on the cylinder barrel of the air cylinder, the third air inlet and the fourth air inlet are both connected with air supply equipment, and the third air inlet and the fourth air inlet are respectively correspondingly arranged on two sides of the piston of the air cylinder.
In some more specific embodiments, the rotating mechanism includes a second driving member and an air slip ring, the second driving member is in transmission connection with a rotor of the air slip ring, and the rotor of the air slip ring is also fixedly connected with the hub fixing clamp; a first air inlet and a second air inlet are further arranged on a stator of the air slip ring, a first air outlet and a second air outlet are arranged on a rotor of the air slip ring, wherein the first air inlet is connected with the first air outlet, the first air outlet is connected with the third air inlet, and the third air inlet is connected with the air supply equipment through the first air outlet and the first air inlet; the second air inlet with the second gas outlet is connected, the second gas outlet with the fourth air inlet is connected, the four air inlet warp second gas outlet, second air inlet with air feeder connects.
In some more specific embodiments, the rotary mechanism further comprises a gearbox, and the second drive is connected to the rotor of the air slide ring via the gearbox.
The embodiment of the utility model also provides a hub polishing and grinding processing device, which comprises the hub polishing and grinding workbench; preferably, the hub polishing processing equipment further comprises an industrial robot.
Compared with the prior art, the utility model has the advantages that:
the embodiment of the utility model provides a pair of wheel hub is thrown and is ground workstation and possess characteristics such as simple structure, with low costs, can realize automation, efficiency is higher simultaneously.
The wheel hub polishing and grinding workbench provided by the embodiment of the utility model is applicable to various wheel hubs, has strong universality, and is low in adjustment cost as long as the outer diameter of the central expansion sleeve is adjusted when different types of wheel hubs are polished and ground;
the embodiment of the utility model provides a hub polishing and grinding workbench, the rotary mechanism is added at the lower part of the hub clamp, the posture adjusting function is provided, the degree of freedom of the polishing and grinding robot is increased, and the automatic polishing and grinding flexibility can be obviously improved;
the embodiment of the utility model provides a pair of wheel hub polish-off workstation has adopted the gas slip ring structure, can effectively avoid the winding of outside access trachea at rotatory in-process, not only can make polish-off workstation install in fixed simplex position work platform and realize the rotation, still can make polish-off workstation install in rotatory multistation work platform and realize rotation and revolution, and it is more, the operation is more nimble to use the scene.
Detailed Description
In view of the deficiencies in the prior art, the utility model discloses the people can provide through long-term research and a large amount of practices the technical scheme of the utility model. The technical solution, its implementation and principles, etc. will be further explained as follows.
Referring to fig. 1-3, an embodiment of the present invention provides a hub polishing and grinding workbench, which includes a hub fixing clamp 100 and a rotating mechanism 200, wherein the rotating mechanism 200 is in transmission connection with the hub fixing clamp 100, the hub fixing clamp 100 is used for fixing a hub 18, and the hub fixing clamp 100 can rotate under the driving of the rotating mechanism 200, so as to achieve the purpose of adjusting the posture of the hub.
Specifically, this wheel hub mounting fixture 100 includes wheel hub support frame 3, the elasticity that the fixed setting is on wheel hub support frame 3 expands cover 2 and the activity sets up at the elasticity expands and receive the toper dabber 1 in the appearance chamber in the cover 2 internal contraction, wherein, wheel hub 18 can be settled on wheel hub support frame 3, the elasticity expands the cover 2 and wheel hub's centre bore phase-match, and the external diameter of the elasticity expands cover 2 slightly is less than the internal diameter of wheel hub's centre bore, and then make the elasticity expand cover 2 and can set up in the centre bore of wheel hub, wherein, the external diameter size that the elasticity expands the cover is confirmed according to the centre bore size that will fix a position wheel hub, and.
Specifically, the inner surface 21 of the receiving cavity is an inner conical surface matched with the outer surface of the tapered mandrel 1, the inner diameter of the receiving cavity is gradually reduced along the direction away from the opening of the receiving cavity, and the maximum outer diameter of the tapered mandrel 1 is larger than the maximum inner diameter of the receiving cavity along the radial direction of the tapered mandrel 1, for example, the receiving cavity and the tapered mandrel in the elastic expansion sleeve 2 are both tapered with a wide top and a narrow bottom; specifically, the tapered mandrel 1 is in transmission connection with the cylinder 7 through a connecting rod 4, and can move up and down along the axial direction under the driving of the cylinder 7, and in the movement process of the tapered mandrel 1, the tapered mandrel 1 can extrude the elastic expansion sleeve 2 and enable the elastic expansion sleeve to expand outwards along the radial direction, and the outer diameter of the elastic expansion sleeve 2 in the elastic expansion state is slightly larger than the inner diameter of the central hole of the hub.
Specifically, the hub supporting frame 3 is fixedly arranged on a cylinder cover 6 of a cylinder 7 through connecting pieces such as connecting bolts, one end of a connecting rod 4 penetrates through holes in the hub supporting frame 3 and the elastic expansion sleeve 2 to be fixedly connected with the conical mandrel 1, and the other end of the connecting rod is fixedly connected with a piston rod 5 of the cylinder, wherein the conical mandrel 1 can move between a first station and a second station under the driving of the cylinder 7, the conical mandrel 1 is attached to the elastic expansion sleeve 2 at the first station, and a first extrusion force applied to the elastic expansion sleeve 2 by the conical mandrel 1 is greater than the elastic force of the elastic expansion sleeve per se, so that the elastic expansion sleeve expands along the radial direction and is in an elastic expansion state; and at a second station, the conical mandrel 1 is separated from or attached to the elastic expansion sleeve, but the second extrusion force of the conical mandrel 1 on the elastic expansion sleeve 2 is smaller than the elastic force of the elastic expansion sleeve 2 or the second extrusion force is zero, so that the elastic expansion sleeve is in an elastic relaxation or contraction state.
Specifically, the piston rod 5 of the cylinder is fixedly connected with a piston inside the cylinder barrel of the cylinder, a third air inlet 8 and a fourth air inlet 9 are further arranged on the cylinder barrel of the cylinder, the third air inlet 8 and the fourth air inlet 9 are correspondingly arranged on two sides of the piston respectively, and the third air inlet 8 and the fourth air inlet 9 are both connected with air supply equipment.
Specifically, when compressed gas is introduced into the cylinder barrel of the cylinder through the fourth air inlet 9, the piston rod 5 moves downwards, and then the tapered mandrel 1 is tensioned downwards through the connecting rod 4, because the accommodating cavities of the tapered mandrel 1 and the elastic expansion sleeve 2 are both tapered structures with a wide top and a narrow bottom, and the maximum outer diameter of the tapered mandrel 1 is larger than the maximum inner diameter of the accommodating cavity, in the downward movement process of the tapered mandrel 1, the tapered mandrel 1 extrudes the elastic expansion sleeve 2 along the radial direction, and the elastic expansion sleeve 2 expands along the radial direction, and the outer diameter of the expanded elastic expansion sleeve 2 is slightly larger than the inner diameter of the central hole of the hub; when compressed gas is introduced into the cylinder barrel of the cylinder through the third air inlet 8, the piston rod 5 moves upwards, and then the conical mandrel 1 is pushed upwards through the connecting rod 4, because the accommodating cavities of the conical mandrel 1 and the elastic expansion sleeve 2 are both in a conical structure with a wide top and a narrow bottom, in the upward movement process of the conical mandrel 1, the conical mandrel 1 is separated from the elastic expansion sleeve 2, the extrusion force exerted on the elastic expansion sleeve 2 by the conical mandrel 1 is zero, or the conical mandrel 1 is in contact with the elastic expansion sleeve 2, but the extrusion force exerted on the elastic expansion sleeve 2 by the conical mandrel 1 is smaller than the elastic force of the elastic expansion sleeve 2, and finally, the elastic expansion sleeve 2 elastically contracts or recovers to the initial elastic relaxation state under the action of the elastic force.
Specifically, referring to fig. 2 again, the elastic expansion sleeve 2 is detachably and fixedly mounted on the hub supporting frame 3 through a fixing mounting hole 22, a flange 24 and other connecting pieces, so as to prevent the elastic expansion sleeve 2 from rotating during polishing; specifically, the elastic expansion sleeve 2 is further provided with a plurality of cut grooves 22 uniformly distributed along the circumferential direction of the elastic expansion sleeve, the cut grooves 22 extend downwards from the opening of the accommodating cavity along the axial direction of the elastic expansion sleeve 2 and are communicated with the accommodating cavity, and the uniformly distributed cut grooves 22 are mainly used for increasing the elasticity of the elastic expansion sleeve so as to be beneficial to radial contraction and expansion of the elastic expansion sleeve; for example, the elastic expansion sleeve 2 may be a unitary structure as shown in fig. 2, or the elastic expansion sleeve 2 may further comprise a plurality of elastic pieces arranged at intervals, the elastic pieces surround to form the receiving cavity, and the interval between two adjacent elastic pieces is used as a cut groove, and each elastic piece can elastically expand along the radial direction under the extrusion of the tapered mandrel 1.
Specifically, referring to fig. 4, the rotating mechanism 200 includes a driving motor 17, a gearbox 16 and an air slip ring, the air slip ring is in transmission connection with the driving motor 17 through the gearbox 16, an output shaft of the driving motor 17 is connected with an input shaft of the gearbox 16, an output shaft of the gearbox 16 is connected with the air slip ring, the gearbox 16 may be a gearbox in the prior art, the driving motor 17 may be a common servo motor, and the purpose of transmitting torque at a certain rotating speed can be achieved by matching the driving motor with the gearbox.
Specifically, the air slip ring comprises a rotor 10 and a stator 13, wherein the rotor 19 is in transmission connection with a driving motor 17 and can rotate relative to the stator under the driving of the driving motor 17, and a hub clamp 100 is fixedly mounted on the rotor 10 through a connecting piece such as a bolt and further drives the hub clamp to rotate for 360 degrees.
Specifically, the gearbox 16 comprises a box body, a first transmission gear 19 and a second transmission gear 20 which are arranged in the box body, and the stator 13 of the air slip ring is fixedly arranged on the box body of the gearbox 16; specifically, a first transmission gear 19 and a second transmission gear 20 are in transmission fit, the second transmission gear 20 is connected with an input shaft of the driving motor 17, the first transmission gear 19 is connected with an output shaft of the gearbox, and the output shaft of the gearbox is connected with a rotor of the air slip ring, wherein the sizes and the layouts of the first transmission gear 19 and the second transmission gear 20 are designed according to the rotating speed requirement and the overall layout required by the hub polishing workbench.
Specifically, the driving motor 17 drives the input shaft of the gearbox 16 to rotate, and the rotation motion is transmitted from the output shaft of the gearbox 16 after speed change and reversing; the output shaft of the gearbox 16 drives the rotor 10 of the air slip ring to rotate, so that the rotation motion is transmitted to the hub clamp, and the purpose of rotating the hub is achieved.
Specifically, compressed air is needed for the operation of the hub clamp, so that in order to avoid winding of the air pipeline in the rotating process, the air slip ring is used for the rotating mechanism, and 360-degree rotating transmission of the compressed air can be realized through the air slip ring; for example, a first air inlet 14 and a second air inlet 15 are further arranged on the stator 13, a first air outlet 11 and a second air outlet 12 are further arranged on the rotor 10, the first air inlet 14 is connected with the first air outlet 11 through an air guide pipeline, the second air inlet 15 is connected with the second air outlet 12 through an air guide pipeline, the first air outlet 11 is further connected with the third air inlet 8 through an air guide pipeline, the second air outlet 12 is further connected with the fourth air inlet 9 through an air guide pipeline, and the first air inlet 14 and the second air inlet 15 are further connected with an air supply device.
Specifically, the externally connected compressed air is input from the first air inlet 14, is output through the first air outlet 11, and is connected to the third air inlet 8 through the air guide pipeline, so that the downward movement of the piston rod 5 can be realized; the external compressed air is input from the second air inlet 15, then is output through the second air outlet 12 and then is connected to the fourth air inlet 9 through the air guide pipeline, and further the upward movement of the piston rod 5 can be realized.
The embodiment of the utility model provides a work process that mill workstation is thrown to hub includes: firstly, sleeving the hub on the elastic expansion sleeve by using a central hole of the hub, wherein the lower surface of the central hole of the hub is supported on a hub supporting frame; then a piston rod of the air cylinder is controlled to move downwards through a compressed air system, the piston rod downwards tensions a conical mandrel, an elastic expansion sleeve radially expands under the extrusion of the conical mandrel, and the hub is clamped tightly; then, controlling a driving motor to rotate, and driving the hub clamp and the hub to rotate through a rotating mechanism to adjust the posture of the hub; after the polishing and grinding of the wheel hub are finished, controlling the driving motor to stop rotating, controlling the piston rod of the air cylinder to move upwards, separating the conical core shaft from the elastic expansion sleeve, and radially contracting the elastic expansion sleeve to loosen the wheel hub; and finally, taking down the hub from the hub polishing workbench.
Specifically, referring again to fig. 1, 3 and 4, in some more specific embodiments, the polishing process of the hub by using the hub polishing worktable may include:
a hub is arranged on the hub polishing and grinding workbench, the lower end face of a central hole of the hub 18 is supported on a hub supporting frame 3, and the central hole of the hub 18 is sleeved on the elastic expansion sleeve 2 and is in clearance fit with the elastic expansion sleeve;
compressed air is input from a first air inlet 14, then is output through a first air outlet 11 and then is connected into a third air inlet 8 through an air guide pipeline, so that a piston rod 5 drives a conical mandrel 1 to move downwards along the axial direction of the conical mandrel to a first station, at the first station, the conical mandrel 1 is attached to an elastic expansion sleeve 2 and generates a first extrusion force in the radial direction, the first extrusion force is greater than the elastic force of the elastic expansion sleeve 2, so that the elastic expansion sleeve 2 expands in the radial direction, the outer diameter of the expanded elastic expansion sleeve 2 is slightly greater than the inner diameter of a central hole of a wheel hub, and the elastic expansion sleeve is in interference fit with the central hole of the wheel hub, so that the wheel hub is fixed;
the driving motor 17 is controlled to rotate, the hub clamp 100 and the hub 18 are driven to rotate through the rotating mechanism, polishing is carried out on the hub, and the posture of the hub can be adjusted in the polishing process;
after finishing polishing and grinding the wheel hub, controlling the driving motor to stop rotating, inputting compressed air from the second air inlet 15, outputting the compressed air through the second air outlet 12, and then connecting the compressed air into the fourth air inlet 9 through the air guide pipeline, further enabling the piston rod 5 to drive the conical mandrel 1 to move upwards to a second station, separating or attaching the conical mandrel 1 and the elastic expansion sleeve 2 at the second station, wherein the second extrusion force exerted on the elastic expansion sleeve 2 by the conical mandrel 1 is smaller than the elastic force of the elastic expansion sleeve 2 or the second extrusion force is zero, further enabling the elastic expansion sleeve to be in an elastic relaxation or contraction state, at the moment, the outer diameter of the elastic expansion sleeve is smaller than the inner diameter of a central hole of the wheel hub, loosening the wheel hub by the elastic expansion sleeve, and finally taking the wheel hub down from the wheel hub polishing and grinding workbench.
The wheel hub polishing and grinding workbench provided by the embodiment of the utility model has the characteristics of simple structure, low cost, automation realization, higher efficiency and the like, and can be applied to various wheel hubs, the universality is strong, when different types of wheel hubs are polished and ground, only the outer diameter size of the central expansion sleeve needs to be adjusted, and the adjustment cost is low; in addition, this wheel hub throws grinds workstation, has increased rotary mechanism in wheel hub anchor clamps lower part, possesses the gesture adjustment function, has increased the degree of freedom of throwing the mill robot, can show the automation of promotion and throw the mill flexibility.
This wheel hub throws and grinds workstation has adopted the gas slip ring structure, can effectively solve pneumatic wheel hub anchor clamps and at rotatory in-process trachea winding problem, not only the mountable realizes the rotation in fixed simplex position work platform, and more importantly the mountable realizes rotation and revolution in rotatory multistation work platform, and it is more, more nimble to operate to use the scene, especially adapted industrial robot automation wheel hub throws and grinds the assembly line and use.
It should be understood that the above-mentioned embodiments are merely illustrative of the technical concepts and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, and therefore, the protection scope of the present invention should not be limited thereby. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.