CN211103291U

CN211103291U - Steel wire flat brush rust remover

Info

Publication number: CN211103291U
Application number: CN201921666885.3U
Authority: CN
Inventors: 傅如学
Original assignee: Zhejiang Mopper Environmental Technology Co Ltd
Current assignee: Zhejiang Mopper Environmental Technology Co Ltd
Priority date: 2019-10-07
Filing date: 2019-10-07
Publication date: 2020-07-28
Anticipated expiration: 2029-10-07

Abstract

The utility model relates to a steel wire flat brush rust remover, which comprises a rust removing frame, a guide roller and a liftable rust removing mechanism, wherein the liftable rust removing mechanism is arranged on the upper part of the rust removing frame and is used for carrying out rust removing treatment on the surface of a steel wire; the guide roller is arranged on one side of the derusting rack below the liftable derusting mechanism and used for gathering and converging the steel wires into a horizontal state and limiting the steel wires to move up and down and left and right. The steel wire is collected into the horizontal state by the guide roller, and the steel wire is limited to move up and down and left and right, so that the total position of the steel wire in the process of flat brushing and rust removal is fixed, the steel wire and the steel wire are not interfered with each other, multi-strand or even dozens of strands of steel wires can be synchronously derusted, and the rust removal efficiency is high.

Description

Steel wire flat brush rust remover

Technical Field

The utility model belongs to the technical field of metal surface treatment, especially, relate to steel wire flat brush deruster.

Background

The steel wire is produced and often needs a period of time to come to practical use, and in this period of time, because of various reasons can lead to steel wire surface to rust, influence practical use, therefore need to carry out rust cleaning to steel wire surface before using to raw steel wire.

At present, physical rust removal machinery for steel wires in the market generally adopts a phosphorus breaking roller to carry out flat brush rust removal on the surfaces of the steel wires, but the treatment mode can only treat a single steel wire, the efficiency is low, the energy is wasted, a plurality of steel wires or even dozens of steel wires need to be treated at one time, the steel wires can be wound in a disordered way, the rust removal effect is poor, and the injury to the rust removal machinery is easily caused.

Disclosure of Invention

In order to solve the technical problem, the utility model aims at providing a steel wire flat brush rust remover which can synchronously remove rust for a plurality of steel wires or even dozens of steel wires and can not lead the steel wires to be disordered.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the steel wire flat brush rust remover comprises a rust removing rack, a guide roller and a liftable rust removing mechanism, wherein the liftable rust removing mechanism is arranged at the upper part of the rust removing rack and is used for carrying out rust removing treatment on the surface of a steel wire; the guide roller is arranged on one side of the derusting rack below the liftable derusting mechanism and used for gathering and converging the steel wires into a horizontal state and limiting the steel wires to move up and down and left and right. The steel wire is collected into the horizontal state by the guide roller, and the steel wire is limited to move up and down and left and right, so that the total position of the steel wire in the process of flat brushing and rust removal is fixed, the steel wire and the steel wire are not interfered with each other, multi-strand or even dozens of strands of steel wires can be synchronously derusted, and the rust removal efficiency is high.

Preferably, the lifting rust removing mechanism comprises an upper beam, a working main beam, a phosphorus breaking roller bearing seat and a phosphorus breaking roller; the working main beam is arranged below the upper beam; the lifting mechanism is arranged on the upper beam, the lifting motor is connected with the corner device, the corner device is arranged in the center of the upper beam, the connecting shafts are arranged on two sides of the corner device, one end of each connecting shaft is arranged on the corner device, the other end of each connecting shaft is matched with the lifting mechanism, and the lifting motor is connected with the corner device and used for driving the connecting shafts to rotate so as to further push the lifting mechanism to operate; the lower end of the lifting mechanism is connected with a working main beam, and the working main beam moves in the vertical direction under the driving of the lifting mechanism; the phosphorus crushing roller comprises two phosphorus crushing roller bearing seats, wherein the two phosphorus crushing roller bearing seats are respectively arranged on two sides of the lower end of the working main beam, and two ends of the phosphorus crushing roller are respectively arranged on the two phosphorus crushing roller bearing seats.

Preferably, the guide roller comprises two furling rollers which are arranged in parallel up and down, a plurality of annular groove-shaped roller ways are uniformly arranged on the surface of the furling roller, and the roller ways of the two furling rollers are matched with each other one by one.

Preferably, the furling roller is formed by press-fitting a special bearing shell and a standard bearing.

Preferably, the phosphorus breaking roller comprises a roller core, a coiling belt is coiled and covered from one end to the other end of the surface of the roller core along the length direction of the roller core, the coiling belt is coiled on the roller core one by one and completely covers the surface of the roller core, and two ends of the coiling belt are fixedly connected with two ends of the roller core in the length direction; the coiling belt is of a structure with a wide bottom and a narrow opening, and comprises a bottom plate and side coamings extending upwards from two sides of the bottom plate; the side wall plates gradually draw close from bottom to top and the upper ends of the two side wall plates form an opening; a plurality of grinding rods are fixed in the coiling belt along the length direction of the coiling belt, each grinding rod is folded from the middle, a metal wire penetrates through the middle folding position of the grinding rod, the metal wire extends along the length direction of the coiling belt and limits the middle folding position of the grinding rod in the coiling belt, and two ends of the grinding rods are exposed out of an opening of the coiling belt.

Preferably, the sum of the diameter of the wire and the diameter of the double grinding roller is less than the width of the bottom panel but greater than the distance between the upper ends of the side gussets, and the diameter of the double grinding roller is substantially the same as the distance between the upper ends of the side gussets.

Preferably, the distance between the upper ends of the two side coamings is one third to two thirds of the distance between the bottoms of the two side coamings.

Preferably, the grinding roller is made of nylon wire.

Preferably, the portions of each grinding roller exposed outside the opening of the winding belt are brought together.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the steel wire is collected into the horizontal state by the guide roller, and the steel wire is limited to move up and down and left and right, so that the total position of the steel wire in the process of flat brushing and rust removal is fixed, the steel wire and the steel wire are not interfered with each other, multi-strand or even dozens of strands of steel wires can be synchronously derusted, and the rust removal efficiency is high.

2. The grinding rod is planted on the coiling belt, only the grinding rod needs to be coiled on the surface of the phosphorus breaking roller, the two ends of the grinding rod are fixed, the grinding rod is quite convenient to disassemble and install, and the defects of difficult assembly and disassembly caused by connection of traditional spot welding are overcome.

Drawings

FIG. 1 is a schematic structural diagram of a steel wire flat brush rust remover.

Fig. 2 is a partially enlarged view of a portion a in fig. 1.

Fig. 3 is a schematic structural view of the guide roller.

FIG. 4 is a first structural schematic diagram of a lifting derusting mechanism.

FIG. 5 is a schematic structural diagram II of a lifting rust removal mechanism.

FIG. 6 is a schematic structural view of a phosphorus crushing roller.

Fig. 7 is a partial enlarged view of fig. 6 at B.

Detailed Description

The following describes in detail an embodiment of the present invention with reference to the drawings. In this embodiment, the direction of the wire running is defined as the front and back, and the two sides of the wire running direction are defined as the left and right, and the side close to the wire is defined as the inner side, and the side far from the wire is defined as the outer side.

As shown in fig. 1 to 5, the wire flat brush rust remover includes a rust removing frame 31, a guide roller 32 and a liftable rust removing mechanism 33. The lifting derusting mechanism 33 is arranged at the upper part of the derusting rack 31 and is used for carrying out derusting treatment on the surface of the steel wire; the guide roller 32 is arranged on one side of the derusting rack 31 below the liftable derusting mechanism 33 and used for twisting the inclined steel wire into a horizontal state and limiting the steel wire to move up and down.

The deruster frame 31 includes a base 311, side plates 312 positioned on both sides of the base 311, and an upper mounting portion 313 provided at the upper end of the side plate 312 and surrounded by a steel plate. Two vertical beams 34 are provided on the wire-entering side of the base 311, the lower ends of the two vertical beams 34 are connected to the base 311, and the upper ends of the two vertical beams 34 are connected to the upper mounting portion 313.

As shown in fig. 3, the guide roller 32 and the guide roller 32 comprise two gathering rollers 321 arranged in parallel up and down, and the two gathering rollers 321 are close to each other or even attached to each other. The two gathering rollers 321 are horizontally arranged, and two ends of the gathering rollers 321 are respectively installed on the two vertical beams 34. A plurality of annular groove-shaped roller ways 3211 are uniformly arranged on the surface of the furling roller 321, and the roller ways 3211 of the two furling rollers 321 are matched with each other one by one. After passing through the roller table 3211, the wire is changed from an inclined state to a horizontal state, and is twisted back to the original state. The gathering roller 321 is formed by press-fitting a special bearing shell and a standard bearing.

The lifting rust removing mechanism 33 comprises an upper beam 331, a working main beam 332, a phosphorus breaking roller bearing seat 333 and a phosphorus breaking roller 233. Wherein the upper beam 331 is mounted on the upper mounting portion 313, and the work head beam 332 is disposed below the upper beam 331. The upper beam 331 is provided with a lifting motor 335, a corner device 336, a connecting shaft 337 and a lifting mechanism 338, the corner device 336 is positioned in the center of the upper beam 331, the connecting shaft 337 is installed at two sides of the corner device 336, one end of the connecting shaft 337 is installed on the corner device 336, and the other end of the connecting shaft 337 is matched with the lifting mechanism 338. The lifting motor 335 is connected to the corner device 336, and is configured to drive the connecting shaft 337 to rotate, so as to drive the lifting mechanism 338 to operate. The lower end of the lifting mechanism 338 is connected to the work head beam 332, and the work head beam 332 is moved in the vertical direction by the driving of the lifting mechanism 338. The number of the phosphorus crushing roller bearing seats 333 is two, the two phosphorus crushing roller bearing seats 333 are respectively arranged on two sides of the lower end of the working main beam 332, and two ends of the phosphorus crushing roller 233 are respectively arranged on the two phosphorus crushing roller bearing seats 333. In order to ensure the stable operation of the liftable derusting mechanism 33, four shaft sleeves 339 are respectively arranged on two sides of the upper beam 331, four guide shafts 334 matched with the shaft sleeves 339 are respectively arranged on two sides of the working main beam 332, and the guide shafts 334 are arranged in the shaft sleeves 339 in a penetrating manner.

As shown in fig. 6 to 7, the phosphorus breaking roller 233 includes a roller core 2337, a winding band 2332 is wound around the surface of the roller core 2337 from one end to the other end, and both ends of the winding band 2332 are fixed after the winding band 2332 completely covers the surface of the roller core 2337. The coiled band 2332 has a structure with a wide bottom and a narrow opening, and includes a bottom plate 23321 and side panels 23322 at both sides of the bottom plate 23321. The side coamings 23322 gradually get closer inward from bottom to top, an opening is formed between the upper ends of the two side coamings 23322, and the distance between the two side coamings is about one half of the distance between the bottoms of the two side coamings at the topmost end of the side coamings 23322.

A plurality of grinding rods 2334 are fixed in the coiled band 2332 along the length direction thereof, each grinding rod 2334 is folded in half from the middle, a wire 2335 is threaded through the middle folded part of the grinding rod 2334, the wire 2335 extends along the length direction of the coiled band 2332 and limits the middle folded part of the grinding rod 2334 in the coiled band 2332, and both ends of the grinding rod 2334 are exposed out of the opening of the coiled band 2332.

The sum of the wire diameter and the double grind bar 2334 diameter is less than the width of the bottom plate 23321 but greater than the spacing of the upper ends of the side gussets 23322, and the double grind bar 2334 diameter is substantially the same as the spacing of the upper ends of the side gussets 23322. (by substantially uniform herein is meant that twice the diameter of the grinding rods 2334 are spaced the same distance from the upper end of the side gusset 23322 or that twice the diameter of the grinding rods 2334 are spaced slightly less than the upper end of the side gusset 23322). The grinding bar 2334 is planted in the coiled band 2332 by a wire 2335.

By adopting the grinding roller 2334 to be planted on the coiling belt 2332, only the grinding roller needs to be coiled on the surface of the phosphorus breaking roller, and the two ends of the grinding roller are fixed, so that the grinding roller is very convenient to disassemble and assemble, and the defect of difficult assembly and disassembly caused by the traditional spot welding connection is avoided.

The above description in this specification is merely illustrative of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. The steel wire flat brush deruster is characterized in that: the steel wire derusting machine comprises a derusting rack (31), a guide roller (32) and a liftable derusting mechanism (33), wherein the liftable derusting mechanism (33) is arranged at the upper part of the derusting rack (31) and is used for carrying out derusting treatment on the surface of a steel wire; the guide roller (32) is arranged on one side of the derusting rack (31) below the liftable derusting mechanism (33) and used for gathering and converging the steel wires into a horizontal state and limiting the steel wires to move up and down and left and right.

2. The steel wire flat brush rust remover according to claim 1, characterized in that: the lifting rust removing mechanism (33) comprises an upper beam (331), a working main beam (332), a phosphorus breaking roller bearing seat (333) and a phosphorus breaking roller (233); the working main beam (332) is arranged below the upper beam (331); the lifting mechanism is characterized in that the upper beam (331) is provided with a lifting motor (335), a corner device (336), a connecting shaft (337) and a lifting mechanism (338), the corner device (336) is located at the center of the upper beam (331), the connecting shaft (337) is installed on two sides of the corner device (336), one end of the connecting shaft (337) is installed on the corner device (336), the other end of the connecting shaft (337) is matched with the lifting mechanism (338), and the lifting motor (335) is connected with the corner device (336) and used for driving the connecting shaft (337) to rotate so as to push the lifting mechanism (338) to operate; the lower end of the lifting mechanism (338) is connected with the working main beam (332), and the working main beam (332) moves in the vertical direction under the driving of the lifting mechanism (338); the number of the broken phosphorus roller bearing seats (333) is two, the two broken phosphorus roller bearing seats (333) are respectively arranged on two sides of the lower end of the working main beam (332), and two ends of the broken phosphorus roller (233) are respectively arranged on the two broken phosphorus roller bearing seats (333).

3. The steel wire flat brush rust remover according to claim 1, characterized in that: the guide roller (32) comprises two furling rollers (321) which are arranged in parallel up and down, a plurality of annular groove type roller ways (3211) are uniformly arranged on the surface of the furling rollers (321), and the roller ways (3211) of the two furling rollers (321) are matched with each other one by one.

4. The steel wire flat brush rust remover according to claim 3, characterized in that: the furling roller (321) is formed by press-fitting a special bearing shell and a standard bearing.

5. The steel wire flat brush rust remover according to claim 2, characterized in that: the phosphorus breaking roller (233) comprises a roller core (2337), a coiling belt (2332) is coiled and covered on one end to the other end of the surface of the roller core (2337) along the length direction of the roller core (2337), the coiling belt (2332) is coiled on the roller core (2337) one by one and completely covers the surface of the roller core (2337), and two ends of the coiling belt (2332) are fixedly connected with two ends of the length direction of the roller core (2337); the coiling belt (2332) is of a structure with a wide bottom and a narrow opening, and comprises a bottom plate (23321) and side coamings (23322) extending upwards from two sides of the bottom plate (23321); the side coamings (23322) gradually get close to each other from bottom to top and the upper ends of the two side coamings (23322) form an opening; a plurality of grinding rods (2334) are fixed in the coiling belt (2332) along the length direction of the coiling belt, each grinding rod (2334) is folded from the middle, a metal wire (2335) penetrates through the middle folding position of the grinding rods (2334), the metal wire (2335) extends along the length direction of the coiling belt (2332) and limits the middle folding position of the grinding rods (2334) in the coiling belt (2332), and two ends of the grinding rods (2334) are exposed out of an opening of the coiling belt (2332).

6. The steel wire flat brush rust remover according to claim 5, characterized in that: the sum of the diameter of the wire and the diameter of the double grinding roller (2334) is less than the width of the bottom plate (23321) but greater than the spacing of the upper ends of the side enclosures (23322) and the diameter of the double grinding roller (2334) is substantially the same as the spacing of the upper ends of the side enclosures (23322).

7. The steel wire flat brush rust remover according to claim 6, characterized in that: the distance between the upper ends of the two side coamings is one third to two thirds of the distance between the bottoms of the two side coamings.

8. The steel wire flat brush rust remover according to claim 6, characterized in that: the grinding roller (2334) is made of nylon wire.

9. The steel wire flat brush rust remover according to claim 5, characterized in that: the portions of each grinding roller (2334) exposed outside the opening of the wrapping band (2332) are brought together.