CN211101541U

CN211101541U - Efficient flywheel casting equipment

Info

Publication number: CN211101541U
Application number: CN201922091000.8U
Authority: CN
Inventors: 刘绍勇; 谢利平
Original assignee: Zhejiang Suichang Xinfeng Industry And Trade Co ltd
Current assignee: Zhejiang Suichang Xinfeng Industry And Trade Co ltd
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-07-28
Anticipated expiration: 2029-11-28

Abstract

The utility model discloses an efficient flywheel casting equipment, including support column, loading board, motor, mount, cooler bin and pipe, the both sides of mount bottom all are fixed with the support column, and are fixed with the loading board on the inner wall of support column to the central point department of putting on loading board top is fixed with the motor, and the output of motor is fixed with the pivot through the shaft coupling, all be provided with the spout on the inner wall of support column both sides, and be provided with lifting mechanism between the adjacent spout, the top of mount is fixed with the cooler bin, and the bottom of cooler bin is provided with down the module, and one side on last module top is provided with the exhaust hole to the top of module is provided with the module down, the top of mount is fixed with the cylinder, and the output of cylinder is fixed with and drives the drive yoke. The utility model discloses not only improve the convenience when unloading the mould and taking, shortened the required cooling time of flywheel casting, reduced the product of the inside bubble of last module and lower module moreover.

Description

Efficient flywheel casting equipment

Technical Field

The utility model relates to a flywheel casting equipment technical field specifically is an efficient flywheel casting equipment.

Background

The flywheel is a disc-shaped part with large rotational inertia, and is a wheel-shaped energy accumulator with large rotational inertia, which is often installed on the rotating shaft of a machine, when the rotating speed of the machine is increased, the kinetic energy of the flywheel is increased to store the energy, when the rotating speed of the machine is reduced, the kinetic energy of the flywheel is reduced to release the energy, the flywheel can be used for reducing the speed fluctuation in the mechanical operation process, people usually adopt a casting mode to produce the flywheel, and therefore flywheel casting equipment is needed.

The flywheel casting equipment on the market is various and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.

(1) The existing flywheel casting equipment is usually manually taken out by workers during mold unloading, so that the operation is inconvenient and troubles are brought to people;

(2) the existing flywheel casting equipment generally needs cooling and shaping when in use, but the natural cooling mode needs to consume longer time, so that the production efficiency of the flywheel is lower, and an improved space exists;

(3) the existing flywheel casting equipment is generally easy to generate some bubbles and difficult to volatilize when in use, thereby affecting the production quality of the flywheel.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an efficient flywheel casting equipment to it takes out inconveniently to propose flywheel casting equipment mould unloading when using in solving above-mentioned background art, the longer problem that is difficult to get rid of with the bubble of cooling time.

In order to achieve the above object, the utility model provides a following technical scheme: an efficient flywheel casting device comprises a support column, a bearing plate, a motor, a fixing frame, a cooling box and a guide pipe, wherein the support column is fixed on two sides of the bottom end of the fixing frame, the bearing plate is fixed on the inner wall of the support column, the motor is fixed at the central position of the top end of the bearing plate, the output end of the motor is fixed with a rotating shaft through a coupler, sliding grooves are formed in the inner walls of two sides of the support column, a lifting mechanism is arranged between every two adjacent sliding grooves, the cooling box is fixed at the top end of the fixing frame, a lower module is arranged at the bottom of the cooling box, an exhaust hole is formed in one side of the top end of the upper module, an upper module is arranged above the lower module, an air cylinder is fixed at the top of the fixing frame, a driving frame is fixed at the output end of the air cylinder, the bottom end of the driving, the bottom of pipe is fixed with respectively annotates the liquid hose, annotates the inside that the bottom of liquid hose extended to the module to the internally mounted of pipe has the solenoid valve, one side on mount top is fixed with the liquid reserve tank, and the top of liquid reserve tank is fixed with the circulating pump, and the input of circulating pump is fixed with the circulating pipe, and the bottom of circulating pipe extends to the inside of cooler bin, and the output and the liquid reserve tank of circulating pump are linked together, be fixed with control panel on the outer wall of mount one side, and the output of the inside singlechip of control panel respectively with the input electric connection of motor, circulating pump, solenoid valve, cylinder and vacuum pump.

Preferably, the inside of lifting mechanism has set gradually threaded rod, thread bush, lifts board and push rod, and the top of pivot is fixed with the threaded rod, and the top of threaded rod is articulated mutually with the bottom of mount.

Preferably, the outer wall of the threaded rod is sleeved with a threaded sleeve, the threaded sleeve is in threaded connection with the threaded rod, the outer walls on two sides of the threaded sleeve are fixedly provided with lifting plates, one end of each lifting plate extends into the sliding groove, and a push rod is fixed at the top end of each lifting plate.

Preferably, a vacuum pump is fixed at the top end of the fixing frame on one side of the cooling box, a vacuum tube is fixed at the input end of the vacuum pump, and one end of the vacuum tube extends to the inside of the exhaust hole.

Preferably, a cooling pipe is fixed inside the cooling box, and spray heads with equal intervals are fixed on the outer wall of one side of the cooling pipe.

Preferably, an infusion pump is fixed at the top end of the fixing frame on one side of the liquid storage tank, the input end of the infusion pump is communicated with the liquid storage tank, and the output end of the infusion pump is communicated with the cooling pipe.

Compared with the prior art, the beneficial effects of the utility model are that: the efficient flywheel casting equipment not only improves the convenience of taking the mold unloading, shortens the cooling time required by flywheel casting, but also reduces the generation of bubbles inside the upper mold block and the lower mold block;

(1) through the arrangement of the threaded rod, the threaded sleeve, the lifting plate and the push rod, finally, the motor drives the threaded rod to rotate through the rotating shaft, the threaded rod drives the threaded sleeve to drive the lifting plate to move upwards, the lifting plate slides synchronously in the sliding groove at the moment, and the push rod moves upwards and pushes out the lower module, so that the convenience in taking the unloading mold is improved;

(2) the cooling liquid in the liquid storage tank is guided into the cooling liquid on the inner wall of the cooling tank by the aid of the infusion pump, and is sprayed out by the spray head to cool the upper module and the lower module, so that cooling time required by flywheel casting is shortened, casting efficiency of the flywheel is improved, and the cooling liquid in the cooling tank is pumped back to the liquid storage tank by the aid of the circulating pump, so that recycling of the cooling liquid is guaranteed;

(3) the vacuum pipe is inserted into the exhaust hole through the vacuum pump, the vacuum pipe and the exhaust hole, the vacuum pump is controlled to work through the operation control panel, and the vacuum pump pumps out air inside the upper module and the lower module through the vacuum pipe, so that bubbles inside the upper module and the lower module are reduced, and the quality of the flywheel is guaranteed.

Drawings

Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;

fig. 2 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;

fig. 3 is an enlarged schematic structural view of the utility model at the position B in fig. 1;

fig. 4 is a schematic view of a cross-sectional enlarged structure of the lifting mechanism of the present invention.

In the figure: 1. a support pillar; 2. a carrier plate; 3. a motor; 4. a rotating shaft; 5. a lifting mechanism; 501. a threaded rod; 502. a threaded sleeve; 503. lifting the plate; 504. a push rod; 6. a chute; 7. a fixed mount; 8. a cooling tank; 9. an infusion pump; 10. a liquid storage tank; 11. a circulation pump; 12. a circulation pipe; 13. a driving frame; 14. a storage box; 15. a conduit; 16. an electromagnetic valve; 17. a cylinder; 18. a liquid injection hose; 19. a control panel; 20. an upper module; 21. a vacuum pump; 22. a lower module; 23. a cooling tube; 24. a spray head; 25. an exhaust hole; 26. a vacuum tube.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: an efficient flywheel casting device comprises a support column 1, a bearing plate 2, a motor 3, a fixing frame 7, a cooling box 8 and a guide pipe 15, wherein the support column 1 is fixed on two sides of the bottom end of the fixing frame 7, the bearing plate 2 is fixed on the inner wall of the support column 1, the motor 3 is fixed at the central position of the top end of the bearing plate 2, the type of the motor 3 can be Y112M-2, a rotating shaft 4 is fixed at the output end of the motor 3 through a coupler, sliding grooves 6 are arranged on the inner walls of two sides of the support column 1, and a lifting mechanism 5 is arranged between every two adjacent sliding grooves 6;

a threaded rod 501, a threaded sleeve 502, a lifting plate 503 and a push rod 504 are sequentially arranged in the lifting mechanism 5, the threaded rod 501 is fixed at the top end of the rotating shaft 4, the top end of the threaded rod 501 is hinged with the bottom end of the fixing frame 7, the threaded sleeve 502 is sleeved on the outer wall of the threaded rod 501, the threaded sleeve 502 is in threaded connection with the threaded rod 501, the lifting plates 503 are fixed on the outer walls of the two sides of the threaded sleeve 502, one end of each lifting plate 503 extends into the sliding groove 6, and the push rod 504 is fixed at the top end of each lifting plate 503;

the motor 3 drives the threaded rod 501 to rotate through the rotating shaft 4, the threaded rod 501 drives the threaded sleeve 502 to drive the lifting plate 503 to move upwards, at the moment, the lifting plate 503 slides synchronously in the sliding groove 6, the push rod 504 moves upwards and pushes out the lower module 22, and therefore convenience in mold unloading and taking is improved;

a cooling box 8 is fixed at the top end of the fixing frame 7, a lower module 22 is arranged at the bottom of the cooling box 8, an exhaust hole 25 is arranged on one side of the top end of the upper module 20, and the upper module 20 is arranged above the lower module 22;

a vacuum pump 21 is fixed at the top end of the fixing frame 7 at one side of the cooling box 8, the type of the vacuum pump 21 can be M403328, a vacuum tube 26 is fixed at the input end of the vacuum pump 21, and one end of the vacuum tube 26 extends into the exhaust hole 25 and is used for processing bubbles;

a cooling pipe 23 is fixed in the cooling box 8, and spray heads 24 with equal intervals are fixed on the outer wall of one side of the cooling pipe 23 and are used for cooling;

the top of the fixed frame 7 is fixed with a cylinder 17, the type of the cylinder 17 can be SC160-25, and the output end of the cylinder 17 is fixed with a driving frame 13, the bottom end of the driving frame 13 is fixedly connected with an upper module 20, the top end of the fixed frame 7 is fixed with a storage box 14, and a conduit 15 is fixed on the outer wall of one side of the storage tank 14, a liquid injection hose 18 is respectively fixed at the bottom end of the conduit 15, the bottom end of the liquid injection hose 18 extends to the inside of the upper module 20, and an electromagnetic valve 16 is installed inside the conduit 15, the electromagnetic valve 16 can be 4V210-08, a liquid storage tank 10 is fixed on one side of the top end of the fixing frame 7, a circulating pump 11 is fixed on the top end of the liquid storage tank 10, the model of the circulating pump 11 can be 25-160A, the input end of the circulating pump 11 is fixed with a circulating pipe 12, the bottom end of the circulating pipe 12 extends to the inside of the cooling tank 8, and the output end of the circulating pump 11 is communicated with the liquid storage tank 10;

the infusion pump 9 is fixed at the top end of the fixing frame 7 at one side of the liquid storage box 10, the model of the infusion pump 9 can be 150QJ20-54/9, the input end of the infusion pump 9 is electrically connected with the output end of the single chip microcomputer in the control panel 19, the input end of the infusion pump 9 is communicated with the liquid storage box 10, and the output end of the infusion pump 9 is communicated with the cooling pipe 23 and used for circulating work of cooling liquid;

the outer wall of mount 7 one side is fixed with control panel 19, and this control panel 19's model can be D L203, and the output of the inside singlechip of control panel 19 respectively with motor 3, circulating pump 11, solenoid valve 16, cylinder 17 and vacuum pump 21's input electric connection.

The working principle is as follows: when the flywheel casting device is used, the flywheel casting device is externally connected with a power supply, a worker firstly operates the control panel 19 to control the cylinder 17 to work, the cylinder 17 drives the upper module 20 to descend to the top end of the lower module 22 through the driving frame 13, secondly operates the control panel 19 to open the electromagnetic valve 16, molten metal in the storage box 14 is injected into the upper module 20 and the lower module 22 through the guide pipe 15, a plurality of groups of die cavities are arranged in the upper module 20 and the lower module 22, a plurality of flywheels can be cast simultaneously, the high efficiency of the casting device is ensured, after injection molding is finished, the vacuum pipe 26 is inserted into the exhaust hole 25, the vacuum pump 21 is controlled to work through the operation of the control panel 19, the vacuum pump 21 pumps air in the upper module 20 and the lower module 22 through the vacuum pipe 26, thereby reducing the generation of air bubbles in the upper module 20 and the lower module 22, ensuring the quality, the working personnel operates the control panel 19 to control the infusion pump 9 to work, the infusion pump 9 guides the cooling liquid in the liquid storage tank 10 into the cooling pipe 23 on the inner wall of the cooling tank 8, the spray head 24 sprays the cooling liquid to cool the upper module 20 and the lower module 22, thereby shortening the cooling time required by flywheel casting, improving the casting efficiency of the flywheel, operating the control panel 19 to control the circulating pump 11 to work, the circulating pump 11 pumps the cooling liquid in the cooling tank 8 back into the liquid storage tank 10 through the circulating pipe 12, ensuring the recycling of the cooling liquid, finally, after the flywheel is cooled, operating the control panel 19 to respectively control the cylinder 17 and the motor 3 to work, the cylinder 17 drives the upper module 20 to return to the original position, the motor 3 drives the threaded rod 501 to rotate through the rotating shaft 4, the threaded rod 501 drives the threaded sleeve 502 to drive the lifting plate 503 to move upwards, at the moment, the lifting plate 503 synchronously slides in the chute 6, and the push rod 504 moves upwards and pushes out the lower module 22, so that the convenience of mold unloading and taking is improved, and the work of high-efficiency flywheel casting equipment is completed.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an efficient flywheel casting equipment, includes support column (1), loading board (2), motor (3), mount (7), cooler bin (8) and pipe (15), its characterized in that: the support frame is characterized in that support columns (1) are fixed on two sides of the bottom end of the fixing frame (7), a bearing plate (2) is fixed on the inner wall of each support column (1), a motor (3) is fixed at the central position of the top end of each bearing plate (2), a rotating shaft (4) is fixed at the output end of each motor (3) through a shaft coupling, sliding grooves (6) are arranged on the inner walls of two sides of each support column (1), a lifting mechanism (5) is arranged between every two adjacent sliding grooves (6), a cooling box (8) is fixed at the top end of the fixing frame (7), a lower module (22) is arranged at the bottom of each cooling box (8), exhaust holes (25) are formed in one side of the top end of an upper module (20), an upper module (20) is arranged above the lower module (22), an air cylinder (17) is fixed at the top of the fixing frame (7), the bottom of drive rack (13) and last module (20) fixed connection, the top of mount (7) is fixed with storage tank (14), and is fixed with pipe (15) on the outer wall of storage tank (14) one side, and the bottom of pipe (15) is fixed with respectively annotates liquid hose (18), and the bottom of annotating liquid hose (18) extends to the inside of last module (20), and the internally mounted of pipe (15) has solenoid valve (16), one side of mount (7) top is fixed with liquid reserve tank (10), and the top of liquid reserve tank (10) is fixed with circulating pump (11), and the input of circulating pump (11) is fixed with circulating pipe (12), and the bottom of circulating pipe (12) extends to the inside of cooler bin (8), and the output of circulating pump (11) is linked together with liquid reserve tank (10), be fixed with control panel (19) on the outer wall of mount (7) one side, and the output end of the singlechip in the control panel (19) is respectively and electrically connected with the input ends of the motor (3), the circulating pump (11), the electromagnetic valve (16), the air cylinder (17) and the vacuum pump (21).

2. An efficient flywheel casting apparatus as claimed in claim 1, wherein: the inside of lifting mechanism (5) has set gradually threaded rod (501), thread bush (502), lifting board (503) and push rod (504), the top of pivot (4) is fixed with threaded rod (501), and the top of threaded rod (501) is articulated mutually with the bottom of mount (7).

3. An efficient flywheel casting apparatus as claimed in claim 2, wherein: the outer wall of the threaded rod (501) is sleeved with a threaded sleeve (502), the threaded sleeve (502) is in threaded connection with the threaded rod (501), the outer walls of the two sides of the threaded sleeve (502) are fixed with lifting plates (503), one ends of the lifting plates (503) extend to the inside of the sliding groove (6), and a push rod (504) is fixed to the top ends of the lifting plates (503).

4. An efficient flywheel casting apparatus as claimed in claim 1, wherein: the top end of a fixing frame (7) on one side of the cooling box (8) is fixed with a vacuum pump (21), the input end of the vacuum pump (21) is fixed with a vacuum tube (26), and one end of the vacuum tube (26) extends to the inside of the exhaust hole (25).

5. An efficient flywheel casting apparatus as claimed in claim 1, wherein: and a cooling pipe (23) is fixed in the cooling box (8), and spray heads (24) with equal intervals are fixed on the outer wall of one side of the cooling pipe (23).

6. An efficient flywheel casting apparatus as claimed in claim 5, wherein: an infusion pump (9) is fixed at the top end of the fixing frame (7) on one side of the liquid storage tank (10), the input end of the infusion pump (9) is communicated with the liquid storage tank (10), and the output end of the infusion pump (9) is communicated with the cooling pipe (23).