CN211091670U - System machine is built to manual fu brick tea of building - Google Patents

Abstract

A hand-made Fuzhuan tea making machine relates to a hand-made Fuzhuan tea making machine. Including the base, mould is built to fu brick tea hand, and its special character lies in, is equipped with rotatable chassis on the base, mould is built to fu brick tea hand evenly sets up on rotatable chassis, is provided with the surrounding edge at the edge of chassis, and one side of surrounding edge is equipped with the surrounding edge breach. The utility model can separate the operation stations of feeding, tea building, inner package demoulding and the like, thereby preventing crowding and interference and facilitating building; the tea leaves are separated from the outside by the fence, and the scattered tea leaves can only fall on the chassis and cannot fall on the ground, so that the tea leaves are prevented from being trampled by operators, and cleanness and sanitation are ensured; a plurality of moulds are all arranged on a rotatable chassis, and each mould is used for packing, feeding, building and demoulding in turn, so that the tea building realizes streamlined operation; the required personnel is less; the production efficiency is high, and the product is equivalent to the existing large tea making machine, and the density, uniformity and the like of the product made by the product are superior to those of the existing large tea making machine.

Description

System machine is built to manual fu brick tea of building

Technical Field

The utility model relates to a machine is built to manual fu brick tea of building.

Background

The handmade Fuzhuan tea is a main product in black tea products, is easier to decompose than the black tea, is rich in golden flowers and is popular with black tea consumers. Because the manually-built Fuzhuan tea is a traditional product, the production of the manually-built Fuzhuan tea mainly depends on manual die building, 5 persons are needed for operation, one person steals tea and feeds, two persons build the tea, one person demolds the tea, and one person puts packing paper and sends a die. Not only labor intensity is big, and production efficiency is low, and 1 kg's fu brick tea can only build about 500 one a shift, and in the process of building, tealeaves spills over on one's land, does not have separately with personnel, is unfavorable for clean production, and simultaneously, many people's operation is concentrated on a bit, brings very big inconvenience for the operation. In recent years, some improvements have been made, for example, a tea making device for making Fuzhuan tea by hand, which is disclosed in patent publication No. CN209420819U and publication No. 2019.09.24, and the disclosed technology is: "a tea device is built to manual fu brick tea has a base, a lift section of thick bamboo is equipped with on the base, is equipped with the support in the lift section of thick bamboo, and the lift section of thick bamboo still is equipped with the fixation nut who is used for the fixed bolster height outward, and the hoist and mount has the spring on the support, is equipped with the handle under the spring, is equipped with the threaded rod under the handle, is equipped with the balancing weight on the threaded rod, and the balancing weight passes through fixation nut to be fixed on the threaded rod, the bottom of threaded rod still is equipped with builds the tea head, build the tea mould of building under the tea head, this technique has alleviateed intensity of labour to a certain extent, but the tradition is built the most. Therefore, large-scale tea-making equipment, such as manual Fuzhuan tea-making equipment with patent publication No. CN104872307A and publication No. 2015.09.02 and a production method thereof, are developed, and the disclosed technology is as follows: a production device and a production method of hand-made Fuzhuan tea comprise the following steps: a tea steaming assembly, the tea steaming assembly comprising: the charging device comprises a chassis and a plurality of charging barrels arranged on the chassis; a rotating shaft is arranged at the circle center of the chassis, and the charging barrels are connected with the rotating shaft and rotate around the shaft; a steam position and a discharge hole are arranged on the chassis, and both the steam position and the discharge hole are positioned on the rotating track of the charging barrel; the control host is provided with a case, a pressing component, a sealing component, a first track mechanism and a material bag frame, wherein the pressing component, the sealing component, the first track mechanism and the material bag frame are arranged outside the case; the material bag frame moves along the first track mechanism to complete the switching of stations between the pressing assembly and the sealing assembly. The pressing assembly (5) comprises: a longitudinal slide rail (51) arranged on the case (41), a transverse slide rail (52) arranged on the longitudinal slide rail (51) and a pressing rod (53); the longitudinal slide rail (51) is fixedly arranged on the wall of the case (41), the transverse slide rail (52) is arranged on the longitudinal slide rail (51) through a first slide block, and is driven to move up and down along the longitudinal slide rail (51) through a first driving mechanism (511); the pressing rod (53) is installed on the transverse track (52) through the second sliding block and is driven to move left and right along the transverse sliding block (52) through the second driving mechanism (521), the third driving mechanism (531) is installed on the second sliding block, the pressing rod (53) is connected with an output shaft of the third driving mechanism (531) and driven to move up and down through the third driving mechanism (531), and the pressing rod (53) acts on the material bag frame (8). The automatic production equipment is used for replacing the traditional manual production of the Fuzhuan tea, so that the use of labor force is reduced, the production efficiency is effectively improved, and the production cost is reduced. But has the following disadvantages: firstly, the cost is high, and common medium and small enterprises cannot bear the cost; secondly, in the tea building process, tea leaves are blocked at the feeding port of the pressing component, and the pressing rod causes tea leaves to overflow and uneven pressing density in the vertical pressing process, so that the quality of the Fuzhuan tea is influenced; thirdly, one worker needs to be arranged at each pressing station for manually and secondarily smashing tea, at least 4 workers are still needed for operation, and only about 2000 Fuzhuan tea pieces of 1kg can be made in one shift; fourthly, the uniformity of the pressed density is only about 80 percent. Therefore, no ideal solution exists for the construction problem of the hand-made Fuzhuan tea so far.

Disclosure of Invention

The utility model aims to overcome prior art's defect, disclose a simple structure, conveniently build the system, the tealeaves that drops does not fall to the ground, and clean degree is high, and required personnel are few, a system machine is built to manual fu brick tea that builds that production efficiency is high.

The utility model provides a system machine is built to manual fu brick tea of building, includes the base, and mould is built to fu brick tea hand, and its special character lies in, is equipped with rotatable chassis on the base, mould is built to fu brick tea hand evenly sets up on rotatable chassis, is provided with the surrounding edge at the edge of chassis, and one side of surrounding edge is equipped with the surrounding edge breach.

Furthermore, a tea building station fixed on the base is arranged in the center of the base plate.

Furthermore, the tea building station can be a tea building chair.

Furthermore, the hand building molds are arranged in two numbers and symmetrically arranged on the chassis.

Furthermore, the hand building molds are arranged in 3 numbers and are uniformly arranged on the chassis at intervals of 120 degrees.

Furthermore, the hand-building moulds are arranged on the same circumference line of the chassis close to the edge, and the distance between the hand-building moulds and the fence is 5-20 cm.

Further, the surrounding edge is of a plate type structure.

Further, the surrounding edge is of a plate type structure.

Further, the height of the surrounding edge is 50-100 cm.

Further, the diameter of the base plate is 1.4-1.8 m.

Further, the diameter of the base plate is 1.5-1.6 m.

By adopting the technical scheme, the utility model can separate the operation stations of feeding, tea building, inner package demoulding and the like, thereby preventing crowding and interference and facilitating building; the surrounding edge is used for separating the tea leaves from the outside, the scattered tea leaves can only fall on the chassis and can not fall on the ground, the trampling of operators is avoided, and the cleanness and the sanitation are ensured; placing a plurality of moulds on a rotatable chassis, wherein each mould is packed with inner packages in turn, fed with materials in turn, built in turn and demoulded in turn, so that the tea building realizes streamlined operation; the required personnel are less, and only 2-3 persons are needed; the production efficiency is high, more than 2000 Fuzhuan tea pieces of 1kg can be made by 3 people, the tea pieces are 8 times of those of the traditional tools, the tea pieces are equivalent to that of the existing large tea making machine, the manufacturing cost is only one dozen times of that of the large tea making machine, and the uniformity of the made density of the product is superior to that of the existing large tea making machine.

Drawings

Fig. 1 is a perspective view of the present invention;

FIG. 2 is a schematic perspective view of the present invention in partial cross section;

fig. 3 is a longitudinal section of the present invention.

Description of the graphical notation: 1-manual molding of Fuzhuan tea, 2-surrounding edge, 3-chassis, 4-molding of tea station, 5-base, 6-surrounding edge support foot, 7-chassis support guide mechanism, 8-barrier strip, 9-motor, 10-gear track, 11-upright post, 12-upright post fixing plate, 13-right-angle frame, 14-vertical wheel, 15-horizontal wheel, 16-surrounding edge gap, 17-bearing and 18-guide support.

Detailed Description

In order to understand the present invention more clearly, the present invention is further described below with reference to fig. 1.

The implementation mode is as follows: the utility model provides a machine is built to manual fu brick tea, includes base 5, mould 1 is built to fu brick tea hand, and its special character lies in, is equipped with rotatable chassis 3 on base 5, mould 1 is built to fu brick tea hand evenly sets up on rotatable chassis 3, is provided with surrounding edge 2 at the edge of chassis, and one side of surrounding edge is equipped with surrounding edge breach 16.

Furthermore, a tea building station 4 fixed on the base is arranged at the central position of the chassis 3.

Further, the hand building moulds 1 are arranged in two numbers and symmetrically arranged on the chassis 3.

Furthermore, the hand building molds are arranged in 3 numbers and are uniformly arranged on the chassis at intervals of 120 degrees.

Furthermore, the hand-building moulds are arranged on the same circumference line of the chassis close to the edge, and the distance between the hand-building moulds and the fence is 5-20 cm.

Further, the surrounding edge 2 is of a plate type structure.

Further, the surrounding edge 2 is of a plate type structure.

Further, the height of the surrounding edge 2 is 50-100 cm.

Further, the diameter of the chassis 3 is 1.4-1.8 m.

Further, the diameter of the chassis 3 is 1.5-1.6 m.

Example 1: the utility model provides a machine is built to manual fu brick tea, includes base 5, mould 1 is built to fu brick tea hand, be equipped with rotatable chassis 3 on base 5, mould 1 is built to fu brick tea hand evenly sets up on rotatable chassis 3, is provided with surrounding edge 2 at the edge of chassis, and one side of surrounding edge is equipped with surrounding edge breach 16. In this embodiment, the person filling the tea, packing the inner package, feeding and demolding stands outside the surrounding edge 2, and the person packing the inner package and demolding stands in the position of the gap of the surrounding edge. 1700-1800 sheets can be produced by 2 persons.

Example 2: the utility model provides a system machine is built to manual fu brick tea of building, includes base 5, mould 1 is built to the fu brick tea hand, be equipped with rotatable chassis 3 on the base 5, mould 1 is built to the fu brick tea hand evenly sets up on rotatable chassis 3, is provided with surrounding edge 2 at the edge of chassis, and one side of surrounding edge is equipped with surrounding edge breach 16, is equipped with at 3 central authorities on chassis and fixes building tea position 4 on base 5. This embodiment, the people who builds the tea stand on building tea position 4, and packing inner packing, pan feeding and drawing of patterns can stand alone and operate in surrounding edge breach position, and the people that also can add individual pan feeding all stands on the station right of packing inner packing, drawing of patterns. The chassis 3 rotates and adopts manually, rotates by the grasp of packing inner packing, drawing of patterns, and after the packing step was accomplished in the drawing of patterns packing, promotion mould rotated chassis 3, and the mould that will pack the inner packing is transferred for the pan feeding station and is carried out the pan feeding, transfers to after the pan feeding was accomplished and builds the tea for building the tea station and build the tea, and it is again transferred to drawing of patterns packing inner packing station to build the tea after accomplishing to analogize to this, and circulation operation. 1900-2000 tablets can be produced by one shift of 3 persons.

Example 3: a manual Fuzhuan tea making machine is provided with a base 5, wherein the base 5 can be in a square frame shape or a cylindrical shape, and a rotatable chassis 3 is arranged on the base 5. The diameter of the chassis 3 is 1.4-1.8m, preferably 1.5-1.6m, but is slightly larger than the maximum width or diameter of the base 5, a circular gear rail 10 is arranged at the bottom of the chassis 3, the gear rail 10 is in gear connection with a motor 9, and the motor 9 is fixed in the base 5 through a machine base or fixed on a foundation in the base 5. The center in the base 5 is provided with a column 11, a thrust bearing 17 is fixed on the column 11, the center of the chassis 3 passes through the column 11 and is placed on the bearing 17, and the bottom of the column 11 is fixed on the base 5 or a foundation in the base 5 through a column fixing plate 12. The tea building station 4 is arranged in the center of the chassis 3, and the tea building station 4 is a tea building station chair and is fixed at the top of the upright post 11 without rotating along with the chassis 3. The hand-building moulds 1 are uniformly distributed on the same circumference of the chassis close to the edge, and the distance between the hand-building moulds 1 and the fence is 5-20 cm. The symmetry sets up on chassis 3 when hand mould quantity is 2, separates 120 degrees evenly to set up on chassis 3 when hand mould quantity is 3. The manual Fu brick tea making mold 1 is of a conventional manual making mold structure. The edge of the chassis 3 is provided with a surrounding edge 2, the height of the surrounding edge 2 is 0.5-1m, generally 0.6-0.8m, the surrounding edge 2 is supported by a surrounding edge support leg 6 fixed on the side surface of the chassis 3, and the lower part of the surrounding edge 2 is provided with a baffle strip 8 pressed on the chassis 3. Be equipped with chassis support guiding mechanism 7 under the edge of chassis 3, chassis support guiding mechanism 7 is equipped with guide pillar 18, guide pillar 18 is fixed on the periphery of base 5, top at guide pillar 18 is fixed with right-angle frame 13, the another side and the surrounding edge 2 bottom of right-angle frame 13 are connected, be equipped with on the level limit of right-angle frame 13 and help chassis 3 pivoted level wheel 15, be equipped with vertical wheel 14 on the vertical edge of right-angle frame 13, wipe the limit when preventing that chassis 3 from rotating, one side of surrounding edge is equipped with surrounding edge breach 16. In this embodiment, the chassis 3 is driven by the motor to rotate counterclockwise (or clockwise). 3 persons are generally required to be equipped for building, the first person stands at the working position of the notch 16 and is responsible for packaging and demoulding, and the second person stands at the right side position of the first person and is responsible for feeding; the third person stands to the tea-making station in the center of the chassis and is responsible for making. After the inner package is packed by the first person, the second person is turned to carry out feeding, the second person finishes feeding, namely tea is molded, the third person builds tea, the mold for building tea turns to a notch working position of the first person, and the first person finishes demolding and inner package, and turns to the second person to carry out feeding. And the like, and circularly operating. The rotation speed of the chassis 3 ensures that 3 persons can complete the corresponding operation steps. 2100 and 2300 pieces can be produced by one shift of 3 persons. The uniformity of the finished product density reaches more than 95%.

The above description is only an illustrative embodiment of the present invention, and is not intended to limit the present invention in any form or in any material way, and it should be noted that, for those skilled in the art, the present invention is not limited by the foregoing description, and a plurality of improvements and additions made without departing from the scope of the present invention should be construed as the protection scope of the present invention. Those skilled in the art can make various changes, modifications and evolutions equivalent to those made by the above-disclosed technical content without departing from the spirit and scope of the present invention, and all such changes, modifications and evolutions are equivalent embodiments of the present invention; meanwhile, any changes, modifications and evolutions of equivalent changes to the above embodiments according to the essential technology of the present invention all still belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a machine is built to manual fu brick tea, includes the base, and mould is built to fu brick tea hand, its characterized in that is equipped with rotatable chassis on the base, mould is built to fu brick tea hand evenly sets up on rotatable chassis, is provided with the surrounding edge at the edge of chassis, and one side of surrounding edge is equipped with the surrounding edge breach.

2. The hand-made Fuzhuan tea making machine according to claim 1, wherein: the central position of the chassis is provided with a tea-making station fixed on the base.

3. The hand-made Fuzhuan tea making machine according to claim 1, wherein: the hand building molds are arranged in two numbers and are symmetrically arranged on the chassis.

4. The hand-made Fuzhuan tea making machine according to claim 2, wherein: the hand building moulds are arranged in 3 numbers and are uniformly arranged on the chassis at intervals of 120 degrees.

5. The hand-made Fuzhuan tea making machine according to claim 3 or 4, wherein: the hand-building moulds are arranged on the same circumference line of the chassis close to the edge, and the distance between the hand-building moulds and the fence is 5-20 cm.

6. The hand-made Fuzhuan tea making machine according to claim 1, wherein: the surrounding edge is of a plate type structure.

7. The hand-made Fuzhuan tea making machine according to claim 5, wherein: the surrounding edge is of a plate type structure.

8. The hand-made fu brick tea making machine according to any one of claims 1 and 6 to 7, wherein: the height of the surrounding edge is 50-100 cm.

9. The hand-made Fuzhuan tea making machine according to claim 1, wherein: the diameter of the base plate is 1.4-1.8 m.

10. The hand-made Fuzhuan tea making machine according to claim 9, wherein: the diameter of the base plate is 1.5-1.6 m.

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