CN211084505U - Prebaked anode carbon bowl water absorption device - Google Patents
Prebaked anode carbon bowl water absorption device Download PDFInfo
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- CN211084505U CN211084505U CN201921886418.1U CN201921886418U CN211084505U CN 211084505 U CN211084505 U CN 211084505U CN 201921886418 U CN201921886418 U CN 201921886418U CN 211084505 U CN211084505 U CN 211084505U
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Abstract
The utility model discloses a prebaked anode carbon bowl water absorption device, which comprises a water pump and a vacuum tank, wherein one end of the water pump is a drain pipe, and the other end of the water pump is connected with the vacuum tank; the water suction pipe is connected with the vacuum tank through a rubber pipe and a connecting pipe; the water suction pipe is welded on the movable steel plate, the tail end of the movable steel plate is hinged with the catenary steel frame, the front end of the movable steel plate is hinged with one end of the air cylinder, and the other end of the air cylinder is hinged with the catenary steel frame and used for controlling the lifting of the water suction pipe. The utility model discloses operating efficiency is high, the drainage is effectual, and environmental pollution is little and resources are saved.
Description
Technical Field
The utility model belongs to the technical field of prebaked anode production for aluminum electrolysis, in particular to a device for sucking out accumulated water in an anode carbon bowl in the production process of a green anode.
Background
After the plain living anode vibration molding of charcoal, push away to suspension type conveyer's tray by ejecting mechanism on, drive the cooling water pool that gets into by the braced chain and cool off, traditional plain production enterprise generally all adopts compressed air to blow off the water of depositing in the good living anode carbon bowl of cooling, and former water installation that blows has following drawback:
firstly, blow unclean, blow water owing to adopt compressed air, blow three charcoal bowl interact of water in-process, have from a charcoal bowl blow off the condition that flows to another charcoal bowl again, cause ponding in the charcoal bowl easily, fill out the charcoal bowl to follow-up calcination process and cause certain influence.
And secondly, compressed air and cooling water are consumed, so that water resources and compressed air energy are consumed.
Thirdly, in the water blowing process, the compressed air generates large noise, and the occupational health safety of staff is influenced.
Fourthly, the field environmental sanitation is influenced, water splash splashes when water is blown, water is often accumulated on the ground near the water blowing device, and people are required to perform irregular cleaning.
Fifthly, the steel structure of the water blowing device is influenced, the steel structure at the lower part of the water blowing device is in the water spraying environment for a long time, the steel structure is easy to corrode, and the water blowing device needs to be periodically treated and replaced.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects existing in the prior art, the utility model breaks through the traditional water blowing mode, and provides a prebaked anode carbon bowl water absorption device with high operation efficiency, good drainage effect, little environmental pollution and resource saving.
The utility model discloses a realize through following technical scheme.
A prebaked anode carbon bowl water absorption device comprises a water pump (1) and a vacuum tank (2), wherein one end of the water pump (1) is provided with a drain pipe (3), and the other end of the water pump is connected with the vacuum tank (2); the water suction pipe (7) is connected with the vacuum tank (2) through a rubber pipe (4) and a connecting pipe (8); the water suction pipe (7) is welded on a movable steel plate (9), the tail end of the movable steel plate is hinged with a catenary steel frame (10), the front end of the movable steel plate is hinged with one end of a cylinder (6), and the other end of the cylinder (6) is hinged with the catenary steel frame and used for controlling the water suction pipe to lift.
In the invention, the water suction pipe (7) is made of a steel pipe bent by 90 degrees.
In the invention, the diameter of the water suction pipe is 20mm, and the length of the water suction pipe is 1000 mm.
In the invention, the number of the water suction pipes is 3.
In the invention, the movable steel plate has the size of 1000mm in length, 50mm in width and 3mm in thickness.
In the invention, the power of the water pump is 2.2 KW.
The set of water absorption device is integrated into the original cooling catenary control system in control, 7 input points and 2 output points are connected into a P L C by determining the standby points of the original control system, and line calibration, wiring, programming and debugging are carried out, wherein the debugging comprises manual debugging, automatic debugging and switching and debugging of water blowing and water absorption devices.
The utility model has the advantages that the utility model provides an aluminum cell prebaked anode carbon bowl water absorption device, which has high operation efficiency, good drainage effect, little environmental pollution and resource saving. Compared with the prior art, the device has the advantages that:
(1) after the water absorption device is put into use, the drainage effect is greatly improved, and the normal production requirement is ensured.
(2) The splashing of water spray is prevented, the corrosion of a steel structure on site is avoided, and the sanitation of the environment on site is greatly improved.
(3) The water absorption device is used, so that the consumption of compressed air is reduced, and the noise pollution is reduced.
(4) After the water absorption device is added, the carbon bowl water can flow back to the cooling water pool, and the cyclic utilization of water resources is realized.
(5) Normal production adopts the mode of absorbing water, adopts the device of blowing water during the trouble, has realized absorbing water and has blown water each other for reserve, has improved the operating efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in figure 1, the water absorption device of the prebaked anode carbon bowl comprises an electric water pump 1; one end of the water pump is a water outlet and drain pipe 3, and the other end is connected with the vacuum tank 2. The steel pipe is bent by 90 degrees to be used as a water suction pipe 7 and is connected with a vacuum tank through a rubber pipe 4. The suction pipe is welded on a movable steel plate 9, and the tail end of the movable steel plate is arranged on a catenary steel frame 10 through a fixing screw and a bearing. The front end of the steel plate is connected and fixed with the cylinder 6 through a fixing screw and a bearing, and is used for controlling the lifting of the water suction pipe. The cylinder 6 is fixed on the catenary steel frame through a fixing screw and a bearing.
The method is characterized in that a prebaked anode carbon bowl water absorption device is taken as an example, a water pump with the power of 2.2kw is used for providing suction, 3 steel pipes with the diameter phi 20 and the length L being 1000mm are adopted as water absorption pipes, the water absorption pipes are bent at an angle of 90 degrees and are fixed on 3 steel plates with the size being 1000mm, 1000 × mm, width being 50 × and thickness being 3mm, the steel pipes are connected with a vacuum tank through rubber pipes with the diameter phi 20 and the length L mm, two cylinders are used for controlling the lifting of the water absorption pipes, meanwhile, the cylinders and the tail ends of the steel plates of the fixed water absorption pipes are fixedly connected on a catenary steel frame through fixing screws, a junction box is installed on site, electric and control cables are laid, newly added input and output points are determined according to the design of the water absorption device, IO point distribution is carried out according to P L C standby points:
TABLE 1
According to the process flow required by a workshop, a test P L C program is compiled, which comprises 3 parts including the fault shutdown of a water absorption device, the start and stop of a newly-added stopper, the water absorption of the water absorption device and the like, after the P L C program is downloaded, manual and automatic mode debugging is carried out, the normal operation of the original water blowing device is ensured, and the water absorption and the water blowing can be simultaneously used independently.
What has been described above is only the preferred embodiment of the present invention, and the present invention is not limited thereto. It should be noted that other modifications and equivalents may be made by those skilled in the art in light of the teachings of the present disclosure to achieve the same purpose, and should be construed as within the scope of the present disclosure.
Claims (6)
1. A prebaked anode carbon bowl water absorption device is characterized by comprising a water pump (1) and a vacuum tank (2), wherein one end of the water pump (1) is provided with a drain pipe (3), and the other end of the water pump is connected with the vacuum tank (2); the water suction pipe (7) is connected with the vacuum tank (2) through a rubber pipe (4) and a connecting pipe (8); the water suction pipe (7) is welded on a movable steel plate (9), the tail end of the movable steel plate is hinged with a catenary steel frame (10), the front end of the movable steel plate is hinged with one end of a cylinder (6), and the other end of the cylinder (6) is hinged with the catenary steel frame and used for controlling the water suction pipe to lift.
2. The carbon bowl water absorption device of the prebaked anode according to claim 1, wherein the water absorption pipe (7) is made of a steel pipe bent by 90 °.
3. The prebaked anode carbon bowl water suction device according to claim 1 or 2, wherein the water suction pipe has a diameter of 20mm and a length of 1000 mm.
4. The carbon bowl water absorption device as claimed in claim 1, wherein the number of the water absorption pipes is 3.
5. The carbon bowl water absorption device as claimed in claim 1, wherein the movable steel plate has a length of 1000mm, a width of 50mm and a thickness of 3 mm.
6. The water absorption device with prebaked anode carbon bowls according to claim 1, wherein the power of the water pump is 2.2 KW.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921886418.1U CN211084505U (en) | 2019-11-05 | 2019-11-05 | Prebaked anode carbon bowl water absorption device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921886418.1U CN211084505U (en) | 2019-11-05 | 2019-11-05 | Prebaked anode carbon bowl water absorption device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211084505U true CN211084505U (en) | 2020-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921886418.1U Active CN211084505U (en) | 2019-11-05 | 2019-11-05 | Prebaked anode carbon bowl water absorption device |
Country Status (1)
| Country | Link |
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| CN (1) | CN211084505U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114959798A (en) * | 2022-06-02 | 2022-08-30 | 新疆农六师碳素有限公司 | Pro/E-based automatic cleaning device for accumulated water in carbon bowl of prebaked anode |
-
2019
- 2019-11-05 CN CN201921886418.1U patent/CN211084505U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114959798A (en) * | 2022-06-02 | 2022-08-30 | 新疆农六师碳素有限公司 | Pro/E-based automatic cleaning device for accumulated water in carbon bowl of prebaked anode |
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