CN211074309U

CN211074309U - Insulating rubber heat smelting machine

Info

Publication number: CN211074309U
Application number: CN201921778233.9U
Authority: CN
Inventors: 黄义; 黎阳
Original assignee: Wuhan Line Power Transmission Equipment Co ltd
Current assignee: Wuhan Line Power Transmission Equipment Co ltd
Priority date: 2019-10-22
Filing date: 2019-10-22
Publication date: 2020-07-24
Anticipated expiration: 2029-10-22

Abstract

The utility model discloses an insulating rubber hot refining machine, which belongs to the field of insulating rubber hot refining, the top of a base is respectively fixed with a frame and a third electric push rod, one side of the base is respectively provided with an exhaust fan and a purifying box, the air inlet end of the exhaust fan is communicated with the purifying box, the top of the purifying box is connected with a gas collecting hood through an exhaust pipe, the hot refining machine exhausts the interior of the purifying box through the exhaust fan, so that negative pressure is formed in the purifying box, further, external harmful gas enters the purifying box through the gas collecting hood, an active carbon filter layer adsorbs and filters the harmful gas, the gas after adsorption and filtration comes below the purifying box, under the irradiation of an ultraviolet lamp, a photocatalyst plate generates a catalytic degradation function, the harmful gas is purified, the purified gas is discharged through the exhaust fan, and the harmful gas is prevented from polluting the working environment, the health of the working personnel is influenced, and the environment-friendly requirement is met.

Description

Insulating rubber heat smelting machine

Technical Field

The utility model relates to an insulating rubber smelts technical field, specifically is insulating rubber smelts machine with heat.

Background

The insulating rubber plate has good physical and mechanical properties and excellent insulating property, and can work in an environment with high dielectric coefficient requirement in dry air at-35 to +100 ℃.

A mill is a device for placing rubber materials on two relatively rotating mill rollers to be thermally refined into rubber sheets.

The prior art discloses a rubber tube production heat refining machine with application number CN201820068432.X, which is provided with a supporting groove, an inserting block, a containing groove and a protection box, wherein the inserting block is arranged at the lower end of a material supporting disc, the material supporting disc is connected with a base in a mode of inserting the inserting block into the supporting groove, the material supporting disc can be conveniently disassembled and replaced, and tools required to be used can be contained in the containing groove on a frame in work, so that a worker is facilitated, the motor can be prevented from being directly exposed outside, the rubber heat refining machine not only has a protection effect on the motor, but also can reduce the noise generated when the motor works and bring better use prospect, but when the rubber heat refining machine is used for rubber, because the rubber is heated and softened continuously, harmful gas can be generated after a certain degree to influence the working environment and harm the health of the worker, this heat smelts quick-witted single structure simultaneously, when rubber at the in-process of smelting hot, because continuous tensile can make rubber encircle the parcel completely on a set of roller, lead to rubber inconvenient taking out to be not convenient for divide the strip to cut the processing to rubber.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an insulating rubber heat smelts machine to propose harmful gas influence operational environment in solving above-mentioned background art, harm the healthy and single structure of staff, inconvenient problem of cutting.

In order to achieve the above object, the utility model provides a following technical scheme: insulating rubber hot refining machine, including the base, the top of base is fixed with frame and third electric putter respectively, air exhauster and purifying box are installed respectively to one side of base, just the air inlet end of air exhauster communicates with the purifying box mutually, the top of purifying box is connected with the discharge hood through the exhaust tube, active carbon filter layer and photocatalyst board are installed respectively to the inside of purifying box, ultraviolet lamp is all installed to the inside both sides of purifying box, gear box and servo motor are installed respectively to one side of frame, servo motor's output is connected with the lead screw, the inboard top of frame is fixed with the slide bar, the screw thread bush has all been cup jointed to the surface of slide bar and lead screw, the bottom of screw thread bush is fixed with horizontal cutter through first electric putter, driving motor is installed to one side of gear box, two sets of rollers are installed through two sets of pivots to the inboard of frame, two sets of pivot one end all extends to the inside of gear box and runs through there is the gear, just driving motor's output and a set of the one end of pivot is connected, third electric putter's top is fixed with the slider, the sliding sleeve has been cup jointed to the surface top of slider, the top of sliding sleeve is fixed with vertical cutter, the bottom of sliding sleeve is fixed with the instruction arrow, gyro wheel and second electric putter are installed respectively to the bottom both sides of base, second electric putter's bottom mounting has the stopper, the one end of stopper is connected with the bottom of base.

Preferably, an operation panel is installed on the other side of the top of the base, and the operation panel is electrically connected with the servo motor, the driving motor, the first electric push rod, the second electric push rod, the third electric push rod and the ultraviolet lamp.

Preferably, the braking parts are provided with two groups, and the bottoms of the braking parts of the two groups are in a sawtooth shape.

Preferably, the number of the gears is two groups, and the diameter of one group of the gears is larger than that of the other group of the gears.

Preferably, a scale mark is arranged below the outer surface of the sliding part.

Preferably, four groups of vertical cutters are arranged, and the four groups of vertical cutters are arranged at equal intervals.

Preferably, the gas collecting hood is positioned right above the two groups of rollers.

Compared with the prior art, the beneficial effects of the utility model are that: the insulating rubber cooking machine is provided with an exhaust fan, a purifying box, an active carbon filter layer, a photocatalyst plate and an ultraviolet lamp, wherein the cooking machine exhausts the air in the purifying box through the exhaust fan, so that negative pressure is formed in the purifying box, further, external harmful gas enters the purifying box through a gas collecting hood, the active carbon filter layer adsorbs and filters the harmful gas, the gas after adsorption and filtration reaches the lower part of the purifying box, under the irradiation of the ultraviolet lamp, the photocatalyst plate generates a catalytic degradation function, the harmful gas is purified, the purified gas is discharged through the exhaust fan, the condition that the health of workers is influenced by the harmful gas is avoided, the environment-friendly requirement is met, meanwhile, the cooking machine is also provided with a servo motor, a first electric push rod, a third electric push rod, a transverse cutter and a vertical cutter, an indicating arrow and a scale mark, when the rubber is completely coated on a group of rollers, a worker slides the sliding sleeve according to the size of actual needs, the distance between the vertical cutters is adjusted by taking an indication arrow and a scale mark as reference, then a third electric push rod is started, the third electric push rod rises to enable the vertical cutters to be in contact with rubber, the vertical cutters and the rubber are cut into a plurality of small rubber rings after being connected due to the rotation of the rubber, when the vertical cutters complete the work, a driving motor is turned off, the rubber cannot rotate, then a first electric push rod and a servo motor are started, the servo motor is started to enable a lead screw to rotate, the lead screw rotates to enable a threaded sleeve to drive the first electric push rod to move, the first electric push rod extends to enable a transverse cutter to be in contact with the rubber, the transverse cutters separate the small rubber rings under the condition of moving to obtain rubber sheets, the rubber sheets can be conveniently taken out of the roller, the degree of mechanization is high, and the rubber can be conveniently, this heat is smelted power and is still provided with braking piece, second electric putter and gyro wheel, can promote the mobility of hot rubber machine through the gyro wheel, drives the braking piece downstream and can increase frictional force with ground contact through second electric putter, prevents that the gyro wheel from sliding by oneself to for the direct mount braking structure on the gyro wheel, can share the bearing capacity of gyro wheel through braking piece and second electric putter, promote its life, whole heat is smelted quick-witted reasonable in design, environmental protection, and the practicality is strong.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the cross-sectional structure of the purification box of the present invention;

FIG. 3 is a schematic view of a top view of the gear box of the present invention;

fig. 4 is a schematic structural view of the sliding member of the present invention.

In the figure: 1. a base; 2. an operation panel; 3. a frame; 4. a gear case; 5. a drive motor; 6. a servo motor; 7. a screw rod; 8. a slide bar; 9. a gas-collecting hood; 10. a threaded sleeve; 11. a first electric push rod; 12. a transverse cutter; 13. an air exhaust pipe; 14. a roller; 15. a purification box; 16. an exhaust fan; 17. a second electric push rod; 18. a stopper; 19. a roller; 20. a third electric push rod; 21. a slider; 22. an activated carbon filter layer; 23. an ultraviolet lamp; 24. a photocatalyst plate; 25. a rotating shaft; 26. a gear; 27. a sliding sleeve; 28. a vertical cutter; 29. an indicator arrow; 30. and (4) marking the scales.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "disposed," "mounted," "connected," "fixed," "sleeved," and the like are to be construed broadly, e.g., as either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; the two elements may be connected directly or indirectly through an intermediate medium, and the two elements may be connected internally or in an interaction relationship, and a person skilled in the art can understand the specific meaning of the above terms in the present invention according to specific situations.

The utility model discloses in: the model of the ultraviolet lamp is DH + 15W.

Referring to fig. 1-4, the present invention provides a technical solution: an insulating rubber hot-smelting machine comprises a base 1, an operation panel 2, a rack 3, a gear box 4, a driving motor 5, a servo motor 6, a screw rod 7, a slide rod 8, a gas collecting hood 9, a thread sleeve 10, a first electric push rod 11, a transverse cutter 12, an exhaust pipe 13, a roller 14, a purifying box 15, an exhaust fan 16, a second electric push rod 17, a brake 18, a roller 19, a third electric push rod 20, a sliding part 21, an active carbon filter layer 22, an ultraviolet lamp 23, a photocatalyst plate 24, a rotating shaft 25, a gear 26, a sliding sleeve 27, a vertical cutter 28, an indication arrow 29 and a scale mark 30, wherein the rack 3 and the third electric push rod 20 are fixed at the top of the base 1 respectively, the exhaust fan 16 and the purifying box 15 are installed at one side of the base 1 respectively, an air inlet end of the exhaust fan 16 is communicated with the purifying box 15, the gas collecting hood 9 is connected at the top of the purifying box 15 through the exhaust pipe 13, the exhaust fan 22, the gas purification device is convenient to purify gas, ultraviolet lamps 23 are respectively arranged on two sides inside the purification box 15, a gear box 4 and a servo motor 6 are respectively arranged on one side of the rack 3, the output end of the servo motor 6 is connected with a lead screw 7, a slide bar 8 is fixed above the inner side of the rack 3, thread sleeves 10 are respectively sleeved on the outer surfaces of the slide bar 8 and the lead screw 7, a transverse cutter 12 is fixed at the bottom end of each thread sleeve 10 through a first electric push rod 11, a driving motor 5 is arranged on one side of the gear box 4, two groups of rollers 14 are arranged on the inner side of the rack 3 through two groups of rotating shafts 25, a gear 26 penetrates through one end of each group of rotating shafts 25 and extends into the gear box 4, the output end of the driving motor 5 is connected with one end of one group of the rotating shafts 25, a sliding piece 21 is fixed at the top end of a third electric push, an indicating arrow 29 is fixed at the bottom of the sliding sleeve 27, the rollers 19 and the rollers 19 of the second electric push rod 17 are respectively installed on two sides of the bottom of the base 1, so that the mobility of the whole device is improved, the movement is convenient, the labor is saved, the efficiency is high, the braking part 18 is fixed at the bottom end of the second electric push rod 17, and one end of the braking part 18 is connected with the bottom of the base 1.

Referring to fig. 1-3, an operation panel 2 is installed on the other side of the top of the base 1, and the operation panel 2 is electrically connected to the servo motor 6, the driving motor 5, the first electric push rod 11, the second electric push rod 17, the third electric push rod 20 and the ultraviolet lamp 23, so as to control the electrical appliance conveniently, two sets of braking members 18 are provided, and the bottoms of the two sets of braking members 18 are zigzag, so that the ground gripping force is improved, the friction force is increased, and the rollers 19 are prevented from sliding automatically.

Referring to fig. 1, 3 and 4, the number of the gears 26 is two, the diameter of one gear 26 is larger than that of the other gear 26, so that the two sets of rollers 14 rotate at different speeds, thereby generating a shearing force and a pulling force on the rubber, and the scale marks 30 are arranged below the outer surface of the sliding member 21, so that the distance between the vertical cutting blades 28 can be adjusted conveniently by referring to the scale marks.

Referring to fig. 1, 3 and 4, four groups of vertical cutters 28 are arranged, and the four groups of vertical cutters 28 are arranged at equal intervals, so that the rubber can be conveniently cut into a plurality of strips, and the gas collecting hood 9 is positioned right above the two groups of rollers 14, so that harmful gas can be conveniently extracted, and purification treatment can be carried out.

The working principle is as follows: firstly, the worker checks whether each part is intact, if the part is damaged, the part is replaced in time, then the worker moves the device to a working place through the roller 19, the power supply is switched on, the second electric push rod 17 drives the braking piece 18 to move downwards to be in contact with the ground to increase friction force and prevent the roller 19 from sliding automatically, then the rubber material is placed between the two groups of rollers 14, the driving motor 5 is started in contact, the driving motor 5 rotates to enable the gear 26 to rotate relatively, the gear 26 rotates relatively to enable the rotating shaft 25 to drive the rollers 14 to rotate relatively, the rubber material is pulled into a gap between the two groups of rollers 14 due to the friction force of the outer surfaces of the two groups of rollers 14, then due to the different diameters of the two groups of gears 26, a speed gradient exists in the material between the two groups of rollers 14, namely, shearing force is generated, and the shearing force enables the material in the, because the surface speed and temperature difference of the two rollers 14 are coated on one roller 14, the rubber material can return to the space between the two rollers 14 again, meanwhile, the material is sheared and extruded to generate heat and gradually tends to be molten or softened, the process is repeated for a plurality of times until reaching the expected plasticizing and mixing state, and the rubber material is completely coated on the outer surface of one group of rollers 14 under the pulling, when in work, the exhaust fan 16 is used for exhausting air in the purifying box 15, so that negative pressure is formed in the purifying box 15, further, external harmful gas enters the purifying box 15 through the gas collecting hood 9, the active carbon filter layer 22 is used for absorbing and filtering the harmful gas, the gas after absorbing and filtering is sent to the lower part of the purifying box 15, under the irradiation of the ultraviolet lamp 23, the photocatalyst plate 24 generates the catalytic degradation function, the harmful gas is purified, and the purified gas is discharged through the exhaust fan 16, when the rubber needs to be taken down, the worker slides the sliding sleeve 27 according to the actual required size, adjusts the distance between the vertical cutters 28 by taking the indication arrow 29 and the scale mark 30 as references, then the third electric push rod 20 is started, the third electric push rod 20 rises to enable the vertical cutter 28 to be in contact with the rubber, because the rubber rotates, the vertical cutter 28 will cut the rubber into a plurality of small rubber rings after contacting the rubber, when the vertical cutter 28 finishes working, the driving motor 5 is turned off, and the rubber does not rotate, then start first electric putter 11 and servo motor 6, servo motor 6 starts to make the lead screw rotatory, and lead screw 7 is rotatory to make thread bush 10 drive first electric putter 11 and remove, and first electric putter 11 extension makes horizontal cutter 12 and rubber contact, thereby horizontal cutter 12 is with a plurality of little rubber ring separately under the circumstances of removing to have obtained the sheet rubber can.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Insulating rubber heat smelts machine, including base (1), its characterized in that: the top of base (1) is fixed with frame (3) and third electric putter (20) respectively, air exhauster (16) and purifying box (15) are installed respectively to one side of base (1), just the air inlet end and the purifying box (15) of air exhauster (16) are linked together, the top of purifying box (15) is connected with gas collecting channel (9) through exhaust tube (13), active carbon filter layer (22) and photocatalyst board (24) are installed respectively to the inside of purifying box (15), ultraviolet lamp (23) are all installed to the inside both sides of purifying box (15), gear box (4) and servo motor (6) are installed respectively to one side of frame (3), the output of servo motor (6) is connected with lead screw (7), the inboard top of frame (3) is fixed with slide bar (8), threaded sleeve (10) have all been cup jointed to the surface of slide bar (8) and lead screw (7), the bottom of the threaded sleeve (10) is fixed with a transverse cutter (12) through a first electric push rod (11), a driving motor (5) is installed on one side of the gear box (4), two sets of rollers (14) are installed on the inner side of the rack (3) through two sets of rotating shafts (25), one ends of the two sets of rotating shafts (25) extend into the gear box (4) and penetrate through a gear (26), the output end of the driving motor (5) is connected with one end of the rotating shaft (25), a sliding piece (21) is fixed at the top end of the third electric push rod (20), a sliding sleeve (27) is sleeved on the upper portion of the outer surface of the sliding piece (21), a vertical cutter (28) is fixed at the top portion of the sliding sleeve (27), an indicating arrow (29) is fixed at the bottom portion of the sliding sleeve (27), and a roller (19) and a second electric push rod (17) are installed on two sides of the bottom portion, a braking piece (18) is fixed at the bottom end of the second electric push rod (17), and one end of the braking piece (18) is connected with the bottom of the base (1).

2. The insulated rubber cooker according to claim 1, wherein: operating panel (2) are installed to the top opposite side of base (1), just operating panel (2) and servo motor (6), driving motor (5), first electric putter (11), second electric putter (17), third electric putter (20) and ultraviolet lamp (23) electric connection.

3. The insulated rubber cooker according to claim 1, wherein: the braking parts (18) are provided with two groups, and the bottoms of the two groups of braking parts (18) are in a sawtooth shape.

4. The insulated rubber cooker according to claim 1, wherein: the number of the gears (26) is two, and the diameter of the gears (26) in one group is larger than that of the gears (26) in the other group.

5. The insulated rubber cooker according to claim 1, wherein: and a scale mark (30) is arranged below the outer surface of the sliding part (21).

6. The insulated rubber cooker according to claim 1, wherein: the vertical cutters (28) are provided with four groups, and the four groups of vertical cutters (28) are arranged at equal intervals.

7. The insulated rubber cooker according to claim 1, wherein: the gas collecting hood (9) is positioned right above the two groups of rollers (14).