CN211073430U - Parabolic oscillating bearing rolling pack assembling equipment - Google Patents
Parabolic oscillating bearing rolling pack assembling equipment Download PDFInfo
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- CN211073430U CN211073430U CN201921735566.3U CN201921735566U CN211073430U CN 211073430 U CN211073430 U CN 211073430U CN 201921735566 U CN201921735566 U CN 201921735566U CN 211073430 U CN211073430 U CN 211073430U
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- rolling wheel
- workpiece clamp
- constant pressure
- parabolic
- bearing seat
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- 238000005096 rolling process Methods 0.000 title claims abstract description 63
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 229910000619 316 stainless steel Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model relates to a parabola shape joint bearing rolls and wraps rigging equipment. The purpose is in order to solve the problem that the rigging equipment consumption of joint bearing is big, the quality is poor and the roll extrusion is inefficient that exists among the prior art. The utility model comprises a constant pressure rod, a roller shaft, a rolling wheel and a workpiece clamp; the lower end of the constant pressure rod is provided with a U-shaped notch with a downward opening, and the inner walls of two sides of the U-shaped notch are provided with mounting holes; two ends of the roller shaft are respectively arranged in the two mounting holes; the rolling wheel is sleeved on the roller shaft and protrudes outwards from the U-shaped notch, a bulge is outwards arranged on the outer peripheral surface of the rolling wheel, and the section of the bulge is in a parabolic shape; the rolling wheel is characterized in that a workpiece clamp is arranged below the rolling wheel, a counter bore used for installing a bearing seat to be machined is formed in the workpiece clamp, and the workpiece clamp clamps the bearing seat to be machined to rotate around the axis of the bearing seat to be machined.
Description
Technical Field
The utility model relates to a bearing rolls the package assembly, concretely relates to parabola shape joint bearing rolls package rigging equipment.
Background
Spherical plain bearings are standard parts used in the mechanical and aeronautical industries in a very wide range of applications. The universal assembly modes of the parts comprise roll-pack assembly and stamping assembly. Although the rolling strength quality can be ensured in the traditional three-ball rolling mode, the operation is inconvenient, the rolling efficiency is relatively low, three balls with different sizes roll along the raceway, and the pressing tracks on the raceway are difficult to ensure consistency, namely the contact ratio of the raceway circle is insufficient, the problem of wrinkles and skin on the surface of the raceway is difficult to avoid, and the service life of the tool is relatively short. The stamping and edge covering assembly mode has the advantages that the assembly force is large, the risk of extrusion deformation of workpieces and bearings is large, and the service life of a stamping tool is short.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a parabola shape joint bearing rolls package rigging equipment in order to solve the big, the quality of rigging equipment consumption that exists among the prior art poor and the rolling inefficiency problem, and provide.
In order to achieve the above purpose, the utility model adopts the technical scheme that:
the utility model discloses a parabola shape joint bearing rolls package rigging equipment, its special character lies in: comprises a constant pressure rod, a roller shaft, a rolling wheel and a workpiece clamp;
the lower end of the constant pressure rod is provided with a U-shaped notch with a downward opening, and the inner walls of two sides of the U-shaped notch are provided with mounting holes;
two ends of the roller shaft are respectively arranged in the two mounting holes;
the rolling wheel is sleeved on the roller shaft and protrudes outwards from the U-shaped notch, a bulge is outwards arranged on the outer peripheral surface of the rolling wheel, and the section of the bulge is in a parabolic shape;
the rolling wheel is characterized in that a workpiece clamp is arranged below the rolling wheel, a counter bore used for installing a bearing seat to be machined is formed in the workpiece clamp, and the workpiece clamp clamps the bearing seat to be machined to rotate around the axis of the bearing seat to be machined.
Further, the press machine is connected with the constant pressure rod and used for providing constant pressure for the constant pressure rod.
Further, the workpiece clamping device further comprises a motor which is connected with the workpiece clamping device and used for providing rotary power for the workpiece clamping device.
Furthermore, the counter bore is a step bore, a large hole of the counter bore is matched with the bearing seat to be processed, and a small hole of the counter bore is matched with the inner ring of the joint bearing.
Furthermore, the rolling wheels and the protrusions are of an integral structure and are all made of hard alloy.
Further, the hardness of the protrusion is HRC60 or more.
Further, the formula of the section parabola of the bulge is that y is 0.5x2Wherein x is the axial direction of the rolling wheel, and y is the radial direction of the rolling wheel.
The utility model has the advantages that:
the utility model has the advantages that the bulges with parabolic cross sections are arranged on the outer peripheral surface of the rolling wheel, the constant acting force on the constant pressure rod is transmitted to the bulges to generate axial constant pressure, and the bulges are contacted with the annular V-shaped groove on the bearing seat to be processed and deformed, the area is minimum and the pressure is maximum when the bulges with parabolic cross sections are contacted with the annular V-shaped groove, and the contact points are kept continuous and smooth; meanwhile, the workpiece clamp drives the bearing seat to be machined to rotate, and the rolling assembly of the joint shaft and the bearing seat is completed through the downward pressing of the bulge and the rotation of the workpiece clamp, so that the assembly power consumption is low; the surface of the rolled raceway is smooth, the surface quality is ensured, and the rolling efficiency is relatively high.
Drawings
FIG. 1 is a schematic structural diagram of a parabolic spherical plain bearing roll-pack assembling apparatus according to the present embodiment;
FIG. 2 is a sectional view of a groove formed by a rolling wheel after rolling on a bearing seat to be machined in the embodiment;
FIG. 3 is a partial first state diagram of the rolling wheel rolling on the bearing seat to be processed in the embodiment;
FIG. 4 is a graph of linear analysis of the force velocity in the vertical direction in the present embodiment;
FIG. 5 is a partial view II of the rolling wheel rolling on the bearing seat to be processed in the embodiment;
fig. 6 is a linear analysis diagram of the force velocity in the horizontal direction in the embodiment.
In the figure, 1-a constant pressure rod, 11-a U-shaped notch, 12-a mounting hole, 2-a roller shaft, 3-a rolling wheel, 31-a bulge, 4-a workpiece clamp, 41-a counter bore, 411-a large hole, 412-a small hole, 5-a bearing seat to be processed, 51-an annular V-shaped groove, 52-a covered edge, 6-a joint bearing, 61-an outer ring and 62-an inner ring.
Detailed Description
To make the objects, advantages and features of the present invention clearer, the present invention provides a parabolic spherical plain bearing rolling package assembling apparatus, which is described in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following detailed description. It should be noted that: the drawings are in a very simplified form and are not to precise scale, and are provided solely for the purpose of facilitating and distinctly aiding in the description of the embodiments of the present invention; second, the structures shown in the drawings are often part of actual structures.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Example (b):
referring to fig. 1 and 2, the rolling and assembling device for the parabolic spherical plain bearing of the present embodiment includes a constant pressure rod 1, a roller shaft 2, a rolling wheel 3, a work holder 4, a press, and a motor;
the lower end of the constant pressure rod 1 is provided with a U-shaped notch 11 with a downward opening, and the inner walls of two sides of the U-shaped notch 11 are provided with mounting holes 12; two ends of the roller shaft 2 are respectively arranged in the two mounting holes 12; the rolling wheel 3 is sleeved on the roller shaft 2, the rolling wheel 3 protrudes outwards from the U-shaped notch 11, a bulge 31 is outwards arranged on the outer peripheral surface of the rolling wheel 3, and the section of the bulge 31 is in a parabola shape; the rolling wheel 3 and the bulge 31 are of an integral structure, are made of hard alloy, and have the hardness of more than or equal to HRC 60. A workpiece clamp 4 is arranged below the rolling wheel 3, a counter bore 41 used for installing a bearing seat 5 to be machined is arranged on the workpiece clamp 4, the counter bore 41 is a stepped bore, a small bore 412 of the stepped bore is positioned at the lower end of a large bore 411, the large bore 411 is matched with the outer circular surface of the bearing seat 5 to be machined, and the small bore 412 is matched with an inner ring 62 of the joint bearing 6. The work holder 4 holds the bearing housing 5 to be machined to rotate around the axis thereof. The press is connected to the constant pressure bar 1 for supplying a constant pressure to the constant pressure bar 1. The motor is connected with the work holder 4 and is used for providing rotary power for the work holder 4.
Therefore, a vertical downward force is given to the constant pressure rod 1 by a press machine or manpower, the constant pressure rod 1 transmits the force to the bulge 31 and the annular V-shaped groove 51 on the bearing seat 5 to be processed in sequence, the parabolic curved surface on the bulge 31 is contacted with the annular V-shaped groove 51 to deform the same, the parabolic curved surface can ensure the minimum area and the maximum pressure when the rolling wheel 3 is contacted with the annular V-shaped groove 51, and the contact surface is kept continuous and smooth, the tool clamp 4 drives the bearing seat 5 to be processed to rotate, the annular V-shaped groove 51 is gradually contacted with the parabolic curved surface on the protrusion 31 rolling by autorotation, because the hardness of the bearing seat 5 to be processed is far lower than the hardness of the material of the rolling wheel 3, the annular V-shaped groove 51 is rolled into a parabolic curved groove, and the annular V-shaped groove 51 is extruded and flanged to wrap the edge of the bearing outer ring 61, so that the assembly rolling package of the bearing is completed.
The rotating speed, the number of machining circles and the pressure of the constant pressure rod 1 in the machining process of the workpiece clamp 4 are all required to be optimized and trial-assembled according to different sizes of the knuckle bearings during rolling. The parameters after trial fitting will become the fixed preferred fitting parameters for fitting the specification size spherical plain bearing. For example: the bearing seat to be processed is made of 316 stainless steel, and the joint bearing is UC 12. The parameters of the matching are as follows: the diameter of the outer edge of the rolling wheel 3 is 11mm, thickness 6mm, parabola formula is that y is 0.5x2Wherein x and y take the contact point of the bulge 31 and the bearing seat 5 to be processed as a circular point, the radial direction of the rolling wheel 3 as a y axis, and the radial direction of the bearing seat 5 to be processed as an x axis. The constant pressure is 300KG, the rotating speed of the clamp is 5r/min, the number of rolling turns is 1 turn, and the rolled part reaches the qualified standard through the standard test.
The parabolic spherical plain bearing roll-pack assembling equipment provided by the embodiment has the working principle as follows:
according to the preferred principle of the rolling line, on one hand, the vertical pressure is required to be small, on the other hand, the rotating moment is required to be minimum, the area of the extrusion contact point of the rolling line and the bearing seat 5 to be processed is small enough, and the enough extrusion pressure can be ensured, so that the power consumption of the plastic deformation of the bearing seat 5 to be processed is relatively minimum by the rolling mode. Therefore, the pressing line with the minimum power consumption should be the moving track of the contact point with the maximum pressing component generated by the minimum force applied to the contact point on the moving direction projection. As shown in fig. 3, on the vertical force-bearing surface, the protrusions 31 on the rolling wheel 3 are pressed from top to bottom along the axial direction thereof, the projection of the trajectory is divided into a composite trajectory of the moving speed of the contact point moving radially outward along the bearing seat 5 to be machined and the moving speed of the contact point moving downward along the vertical direction, and according to the variation of the moving speeds of the two, the trajectory forms a parabolic shape as shown in fig. 4.
As shown in fig. 5, in the case that the bearing seat to be machined is rotationally moved along its circumferential direction on the horizontal plane, and the rolling wheel 3 is relatively kept stationary, and in the case that the contact point area between the protrusion 31 and the annular V-shaped groove 51 on the bearing seat 5 to be machined is the smallest, the movement locus is the resultant speed locus of the radial movement speed and the tangential movement speed along the rotation circumference, as shown in fig. 6, which is also a parabolic locus.
The optimal moving tracks of the two surfaces of the horizontal surface and the vertical surface are all in the form of parabolas in the same direction, so that the compression curved surface of the entity rolling wheel can be synthesized from the projection tracks of the two vertical surfaces, and the curved surface becomes the optimal compression curved surface according to the principle of preference. This is the greatest finding of the present invention in the extrusion principle.
Because the parabola is a smooth curve, a contact point forms a rotating curved surface around a point all the time in the rolling process, the surface of the rolled raceway is smooth, and heavy skin and wrinkles cannot be generated.
The parabola extrusion principle is used for bearing rolling package assembly, and the consumed power is low, so that the processing is labor-saving and time-saving, the maximum rolling effect is exerted by the minimum force, and the assembly efficiency and the assembly quality of workpieces can be improved. The effect of four or two stirring jacks is achieved, and the effect of twice the result is achieved with half the effort.
Claims (7)
1. The utility model provides a parabola shape joint bearing rolls package rigging equipment which characterized in that: comprises a constant pressure rod (1), a roller shaft (2), a rolling wheel (3) and a workpiece clamp (4);
the lower end of the constant pressure rod (1) is provided with a U-shaped notch (11) with a downward opening, and the inner walls of two sides of the U-shaped notch (11) are provided with mounting holes (12);
two ends of the roller shaft (2) are respectively arranged in the two mounting holes (12);
the rolling wheel (3) is sleeved on the roller shaft (2), the rolling wheel (3) protrudes out of the U-shaped notch (11), a bulge (31) is outwards arranged on the outer peripheral surface of the rolling wheel (3), and the section of the bulge (31) is in a parabolic shape;
the rolling wheel is characterized in that a workpiece clamp (4) is arranged below the rolling wheel (3), a counter bore (41) for installing a bearing seat (5) to be machined is formed in the workpiece clamp (4), and the workpiece clamp (4) clamps the bearing seat (5) to be machined to rotate around the axis of the workpiece clamp.
2. The parabolic spherical plain bearing roll-pack assembling apparatus according to claim 1, wherein: the press machine is connected with the constant pressure rod (1) and used for providing constant pressure for the constant pressure rod (1).
3. The parabolic spherical plain bearing roll-pack assembling apparatus according to claim 2, wherein: the device also comprises a motor which is connected with the workpiece clamp (4) and is used for providing rotary power for the workpiece clamp (4).
4. A parabolic spherical plain bearing roll pack mounting apparatus according to claim 1 or 2 or 3, wherein: the counter bore (41) is a step bore, a large hole (411) of the counter bore is matched with the bearing seat (5) to be processed, and a small hole (412) of the counter bore is matched with an inner ring (62) of the knuckle bearing (6).
5. The parabolic spherical plain bearing roll-pack assembling apparatus according to claim 4, wherein: the rolling wheels (3) and the bulges (31) are of an integral structure and are made of hard alloy.
6. The parabolic spherical plain bearing roll-pack assembling apparatus according to claim 5, wherein: the hardness of the protrusion (31) is HRC60 or more.
7. The parabolic spherical plain bearing roll-pack assembling apparatus according to claim 5, wherein: the section parabola formula of the bulge (31) is that y is 0.5x2Wherein x is the axial direction of the rolling wheel (3) and y is the radial direction of the rolling wheel (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921735566.3U CN211073430U (en) | 2019-10-16 | 2019-10-16 | Parabolic oscillating bearing rolling pack assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921735566.3U CN211073430U (en) | 2019-10-16 | 2019-10-16 | Parabolic oscillating bearing rolling pack assembling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211073430U true CN211073430U (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921735566.3U Active CN211073430U (en) | 2019-10-16 | 2019-10-16 | Parabolic oscillating bearing rolling pack assembling equipment |
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| Country | Link |
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| CN (1) | CN211073430U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682252A (en) * | 2019-10-16 | 2020-01-14 | 陕西益杰机电科技有限公司 | Parabolic oscillating bearing rolling pack assembling equipment |
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2019
- 2019-10-16 CN CN201921735566.3U patent/CN211073430U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682252A (en) * | 2019-10-16 | 2020-01-14 | 陕西益杰机电科技有限公司 | Parabolic oscillating bearing rolling pack assembling equipment |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240617 Address after: 708-89, 7th Floor, Block C, Aerospace Innovation Plaza, No. 239 Shenzhou Fourth Road, National Civil Aerospace Industry Base, Xi'an City, Shaanxi Province, 710000 RMB Patentee after: Xi'an Jiabairui Industry and Trade Co.,Ltd. Country or region after: China Address before: 710100 South side of Xihu Primary School, Hezi Road, Chang'an District, Xi'an City, Shaanxi Province Patentee before: SHAANXI YIJIE ELECTROMECHANICAL TECHNOLOGY CO.,LTD. Country or region before: China |