CN211072873U - A new type of high-efficiency multi-head and multi-axis simultaneous machining machine tool - Google Patents
A new type of high-efficiency multi-head and multi-axis simultaneous machining machine tool Download PDFInfo
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Abstract
本实用新型公开了一种高效多床头多轴同动的新型加工机床,其技术方案的要点是包括有机台,在所述机台上设有磁板,在磁板的两侧分别设有X轴导轨,在X轴导轨的上方设有多块能沿两X轴导轨滑动的滑板,在滑板的底部设有驱动滑板滑动的X轴直线电机,在机台后部侧壁设有光栅尺,在每个滑板的后部都设有与光栅尺配合的读数头,在每个滑板上都设有加工装置。本实用新型的加工中心机床的X向传动使用先进的直线电机驱动加光栅闭环控制方式,极大提高了机床X向的位移速度和定位精度,从而提高机床整体加工精度和生产效率,本专利的机床可实现产出效率2至4倍的增加。
The utility model discloses a new type of high-efficiency multi-bed and multi-axis simultaneous-moving processing machine tool. The main point of the technical solution is to include a machine table, a magnetic plate is arranged on the machine table, and two sides of the magnetic plate are respectively provided with The X-axis guide rail is provided with a plurality of sliding plates that can slide along the two X-axis guide rails above the X-axis guide rail, and the X-axis linear motor that drives the sliding plate to slide is arranged at the bottom of the sliding plate, and a grating ruler is arranged on the side wall of the rear of the machine. , There is a reading head matched with the grating ruler at the back of each sliding plate, and a processing device is arranged on each sliding plate. The X-direction transmission of the machining center machine tool of the utility model uses an advanced linear motor drive and grating closed-loop control method, which greatly improves the displacement speed and positioning accuracy of the machine tool in the X-direction, thereby improving the overall machining accuracy and production efficiency of the machine tool. Machine tools can achieve a 2 to 4 times increase in output efficiency.
Description
【技术领域】【Technical field】
本实用新型涉及一种高效多床头多轴同动的新型加工机床。The utility model relates to a novel processing machine tool with high-efficiency multi-bed head and multi-axis simultaneous movement.
【背景技术】【Background technique】
现有的数控型材加工中心机床一般只有一组床头立柱及主轴,其单一主轴每次只能做一个工件的加工,只适合与机床行程对应的细长型材类工件的逐件加工,如此逐件加工对较短工件而言存在巨大浪费。The existing CNC profile machining center machine tool generally has only one set of head column and spindle, and its single spindle can only process one workpiece at a time, which is only suitable for piece-by-piece processing of slender profile workpieces corresponding to the machine tool stroke. There is a huge waste of workpiece machining for shorter workpieces.
对于类似型材一样比较细长的工件,现有的数控型材加工中心机床因为X轴行程太长的原因,X轴的传动已开始大量由传统回转电机加丝杠螺母副驱动改为传统回转电机加齿条传动。但上述两种驱动方式都有两个最基本而无法克服的缺点,即速度受限且传动精度不高。For slender workpieces like profiles, the existing CNC profile machining center machine tools have begun to drive a large number of X-axis transmissions from traditional rotary motors plus screw nut pairs to traditional rotary motors plus due to the long X-axis stroke. Rack drive. However, the above two driving methods have two basic and insurmountable shortcomings, that is, the speed is limited and the transmission accuracy is not high.
本实用新型就是基于这种情况作出的。The present utility model is made based on this situation.
【实用新型内容】【Content of utility model】
本实用新型解决了对长宽比较大的细长型材工件进行开槽钻孔攻牙等加工时,现有机床效率受限精度受限等不足的问题,提供了一种高效多床头多轴同动的新型加工机床。The utility model solves the problems that the efficiency of the existing machine tools is limited and the precision is limited when the slender profile workpieces with large length and width ratios are processed such as slotting, drilling, tapping, etc., and provides a high-efficiency multi-bed head and multi-axis A new type of processing machine with simultaneous movement.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种高效多床头多轴同动的新型加工机床,其特征在于:包括有机台1,在所述机台1上设有磁板2,在磁板2的两侧分别设有X轴导轨6,在X轴导轨6的上方设有多块能沿两X轴导轨6滑动的滑板 7,在滑板7的底部设有驱动滑板7滑动的X轴直线电机10,在机台 1后部侧壁设有光栅尺8,在每个滑板7的后部都设有与光栅尺8配合的读数头9,在每个滑板7上都设有加工装置3。A new type of high-efficiency multi-bed and multi-axis simultaneous-moving machine tool is characterized in that it comprises an organic table 1, a magnetic plate 2 is arranged on the machine table 1, and X-axis guide rails are respectively arranged on both sides of the magnetic plate 2 6, on the top of the X-axis guide rail 6 is provided with a plurality of slide plates 7 that can slide along the two X-axis guide rails 6, and the bottom of the slide plate 7 is provided with an X-axis linear motor 10 that drives the slide plate 7 to slide, on the rear side of the machine table 1 A
如上所述高效多床头多轴同动的新型加工机床,其特征在于:在所述滑板7上设有Y轴导轨11、驱动所述加工装置3沿Y轴导轨11 滑动的Y轴滚珠丝杠机构。The above-mentioned new type of high-efficiency multi-head and multi-axis synchronous processing machine tool is characterized in that: the slide plate 7 is provided with a Y-axis guide rail 11, and a Y-axis ball wire that drives the processing device 3 to slide along the Y-axis guide rail 11 lever mechanism.
如上所述高效多床头多轴同动的新型加工机床,其特征在于:所述加工装置3包括有床头立柱4,在床头立柱4上设有Z轴导轨12、能沿Z轴导轨12滑动的加工头5、驱动加工头5滑动的Z轴滚珠丝杠机构。The high-efficiency multi-head and multi-axis synchronous new processing machine tool as described above is characterized in that: the processing device 3 includes a head column 4, and a Z-axis guide rail 12 is arranged on the head column 4, which can be guided along the Z-axis. 12. The processing head 5 that slides, and the Z-axis ball screw mechanism that drives the
如上所述高效多床头多轴同动的新型加工机床,其特征在于:在所述加工头5上分别设有主轴电机13、主轴14、夹臂式刀库15、换刀用马达21,所述主轴14与所述主轴电机13的输出轴连接。As mentioned above, the new type of high-efficiency multi-bed and multi-axis synchronous machining machine tool is characterized in that: the
如上所述高效多床头多轴同动的新型加工机床,其特征在于:所述Y轴滚珠丝杠机构包括Y轴伺服电机16、由Y轴伺服电机16带动转动的Y轴滚珠丝杠17。The above-mentioned new type of high-efficiency multi-bed and multi-axis synchronous machine tool is characterized in that: the Y-axis ball screw mechanism includes a Y-axis servo motor 16 and a Y-axis ball screw 17 driven by the Y-axis servo motor 16 to rotate. .
如上所述高效多床头多轴同动的新型加工机床,其特征在于:所述Z轴滚珠丝杠机构包括Z轴伺服电机18、由Z轴伺服电机18带动转动的Z轴滚珠丝杠19。The above-mentioned high-efficiency multi-bed and multi-axis synchronous new processing machine tool is characterized in that: the Z-axis ball screw mechanism includes a Z-
如上所述高效多床头多轴同动的新型加工机床,其特征在于:所述加工装置3设有四组。As mentioned above, the new type of high-efficiency multi-bed and multi-axis synchronous machining machine tool is characterized in that: the machining device 3 is provided with four groups.
如上所述高效多床头多轴同动的新型加工机床,其特征在于:所述机台1钣金焊接制成,在机台1的底部设有地脚20。The above-mentioned new type of high-efficiency multi-head and multi-axis synchronous processing machine tool is characterized in that: the machine table 1 is made of sheet metal welding, and the bottom of the machine table 1 is provided with
如上所述高效多床头多轴同动的新型加工机床,其特征在于:在所述机台1旁设有控制器22。As mentioned above, the new type of high-efficiency multi-head and multi-axis synchronous processing machine tool is characterized in that: a
如上所述高效多床头多轴同动的新型加工机床,其特征在于:在所述机台1的侧部设有防撞板23。The above-mentioned novel processing machine tool with efficient multi-bed and multi-axis simultaneous motion is characterized in that an anti-collision plate 23 is provided on the side of the machine table 1 .
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型的加工中心机床的X向传动使用先进的直线电机驱动加光栅闭环控制方式,极大提高了机床X向的位移速度和定位精度,从而提高机床整体加工精度和生产效率,本专利的机床可实现产出效率2至4倍的增加。1. The X-direction transmission of the machining center machine tool of the present utility model uses an advanced linear motor drive plus grating closed-loop control mode, which greatly improves the displacement speed and positioning accuracy of the machine tool in the X-direction, thereby improving the overall machining accuracy and production efficiency of the machine tool. The patented machine tool enables a 2 to 4 times increase in output efficiency.
2、本实用新型通过采用多组床头立柱的设计,实现机床多工位加工时一机顶多机加工多个较短工件,单组床头立柱工作则同样兼顾较长单个工件,从而使设备适用性大大拓展而不浪费。2. The utility model adopts the design of multiple sets of bedhead columns to realize that one machine can process multiple shorter workpieces at the most during multi-station machining of the machine tool, and the work of a single set of bedhead columns also takes into account the longer single workpieces, so that the The applicability of the equipment is greatly expanded without waste.
3、本实用新型四组的床头立柱对四组零件同步同动多工位加工时,采用具备多通道功能的单台工控机系统,极大降低了与多台机床的同比造价。3. When the four groups of bedhead columns of the present invention process the four groups of parts synchronously and simultaneously in multi-station processing, a single industrial computer system with multi-channel function is used, which greatly reduces the year-on-year cost of multiple machine tools.
4、本实用新型专利在使机床性价比大大提高的同时,以上技术的综合运用使该专利机床同时具备高精度高效率高适用性。而机床本身钣金围蔽又相对开敞,也能给进一步配套自动化上下工件以及在线测量检查等周边设备预留预设空间更加容易。4. The utility model patent greatly improves the cost performance of the machine tool, and the comprehensive application of the above technologies enables the patented machine tool to have high precision, high efficiency and high applicability at the same time. The sheet metal enclosure of the machine tool itself is relatively open, and it is easier to reserve preset space for peripheral equipment such as automated upper and lower workpieces and online measurement and inspection.
5、本实用新型专利机床的多床头立柱及主轴技术实现精准同动的保障,亦可根据用户加工件精度要求采用不同精度等级的直线电机传动技术进一步将机床区分为高效及高效高精度两类。前者的机床床身底座可采用焊接结构以进一步降低机床成本。5. The multi-head column and spindle technology of the patented machine tool of the utility model can realize the guarantee of precise simultaneous movement, and the linear motor transmission technology of different precision grades can also be used according to the precision requirements of the user's processing parts to further distinguish the machine tool into two types: high-efficiency and high-efficiency and high-precision. kind. The base of the former machine bed can adopt a welded structure to further reduce the cost of the machine tool.
6、本实用新型专利机床能实现一机顶多机的产出效率,在节省同比造价售价的同时,也能有效减少用户生产场地的占用。6. The patented machine tool of the utility model can realize the output efficiency of one machine at most, and can effectively reduce the occupation of the user's production site while saving the price compared with the same period of time.
7、本实用新型专利机床也可以选用轻型铝合金材质及铸造技术等制造床头立柱以减轻重量,以便更大可能地提升运动速度。7. The patented machine tool of the present utility model can also be made of light aluminum alloy material and casting technology to make the head column to reduce the weight, so as to increase the movement speed more likely.
【附图说明】【Description of drawings】
图1是本实用新型立体图1,图中的箭头表示运动方向;Fig. 1 is a perspective view 1 of the present utility model, and the arrows in the figure indicate the direction of movement;
图2是本实用新型立体图2;Fig. 2 is a perspective view 2 of the present utility model;
图3是图2中A处的放大图。FIG. 3 is an enlarged view of A in FIG. 2 .
图中:1为机台;2为磁板;3为加工装置;4为床头立柱;5为加工头;6为X轴导轨;7为滑板;8为光栅尺;9为读数头;10为X 轴直线电机;11为Y轴导轨;12为Z轴导轨;13为主轴电机;14为主轴;15为夹臂式刀库;16为Y轴伺服电机;17为Y轴滚珠丝杠; 18为Z轴伺服电机;19为Z轴滚珠丝杠;20为地脚;21为换刀用马达;22为控制器。In the figure: 1 is the machine table; 2 is the magnetic plate; 3 is the processing device; 4 is the head column; 5 is the processing head; 6 is the X-axis guide rail; 7 is the slide plate; 8 is the grating ruler; 9 is the reading head; 10 11 is the X-axis linear motor; 11 is the Y-axis guide rail; 12 is the Z-axis guide rail; 13 is the spindle motor; 14 is the spindle; 15 is the clamp arm type tool magazine; 16 is the Y-axis servo motor; 18 is the Z-axis servo motor; 19 is the Z-axis ball screw; 20 is the foot; 21 is the motor for tool change; 22 is the controller.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型技术特征作进一步详细说明以便于所述领域技术人员能够理解。The technical features of the present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can understand.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
一种高效多床头多轴同动的新型加工机床,如图1至图3所示,包括有机台1,在所述机台1上设有磁板2,在磁板2的两侧分别设有X轴导轨6,在X轴导轨6的上方设有多块能沿两X轴导轨6滑动的滑板7,在滑板7的底部设有驱动滑板7滑动的X轴直线电机10,在机台1后部侧壁设有光栅尺8,在每个滑板7的后部都设有与光栅尺8配合的读数头9,在每个滑板7上都设有加工装置3。加工装置 3可以加工包括型材在内的多种工件。A new type of high-efficiency multi-bed multi-axis simultaneous-moving machine tool, as shown in Figures 1 to 3, includes a machine table 1, on which a magnetic plate 2 is arranged, and two sides of the magnetic plate 2 are respectively There is an X-axis guide rail 6, a plurality of slide plates 7 that can slide along the two X-axis guide rails 6 are provided above the X-axis guide rail 6, and an X-axis linear motor 10 that drives the slide plate 7 to slide is provided at the bottom of the slide plate 7. A
X轴直线电机10与磁板2作用从而驱动滑板7滑动,在所述机台1旁设有控制器22,该机床由机床本体和控制器两大部分组成,其中机床本体为典型的动柱结构。The X-axis linear motor 10 acts with the magnetic plate 2 to drive the sliding plate 7 to slide. A
进一步地,所述加工装置3设有四组。Further, the processing device 3 is provided with four groups.
如上所述高效多床头多轴同动的新型加工机床,在所述滑板7上设有Y轴导轨11、驱动所述加工装置3沿Y轴导轨11滑动的Y轴滚珠丝杠机构。所述Y轴滚珠丝杠机构包括Y轴伺服电机16、由Y轴伺服电机16带动转动的Y轴滚珠丝杠17。As mentioned above, the new type of high-efficiency multi-head and multi-axis synchronous machining machine tool is provided with a Y-axis guide rail 11 on the slide plate 7 and a Y-axis ball screw mechanism that drives the processing device 3 to slide along the Y-axis guide rail 11 . The Y-axis ball screw mechanism includes a Y-axis servo motor 16 and a Y-axis ball screw 17 driven and rotated by the Y-axis servo motor 16 .
如上所述高效多床头多轴同动的新型加工机床,所述加工装置3 包括有床头立柱4,在床头立柱4上设有Z轴导轨12、能沿Z轴导轨 12滑动的加工头5、驱动加工头5滑动的Z轴滚珠丝杠机构。所述Z 轴滚珠丝杠机构包括Z轴伺服电机18、由Z轴伺服电机18带动转动的Z轴滚珠丝杠19。As mentioned above, a new type of high-efficiency multi-head and multi-axis synchronous machining machine tool, the processing device 3 includes a head column 4, and a Z-axis guide rail 12 is provided on the head column 4, which can slide along the Z-axis guide rail 12.
如上所述高效多床头多轴同动的新型加工机床,在所述加工头5 上分别设有主轴电机13、主轴14、夹臂式刀库15、换刀用马达21,所述主轴14与所述主轴电机13的输出轴连接,加工头处的结构及其工作原理均为现有技术,在此不再赘述。As mentioned above, a new type of high-efficiency multi-head and multi-axis synchronous machining machine tool is provided on the
如上所述高效多床头多轴同动的新型加工机床,所述机台1钣金焊接制成,在机台1的底部设有地脚20,在所述机台1的侧部设有防撞板23,防止加工装置3滑出机台1。As mentioned above, the new type of high-efficiency multi-head and multi-axis synchronous processing machine tool, the machine table 1 is made of sheet metal welding, the bottom of the machine table 1 is provided with
所述控制器22控制四组加工装置3独立动作,四组加工装置3 的运动没有关联性,当机台1上加工的工件较长时,可以利用部分加工装置3对工件进行加工,而停掉或拆掉其他加工装置;比如工件的长度大于等于机台1的长度时,就只需开动其中一组加工装置,此时本专利的加工机床就类似于传统的单组床头立柱的立式加工机床。The
但是当工件长度较短时,因为本专利的机床具有多组加工装置3,故可以用多组加工装置3同时加工,大大提高了加工效率。However, when the length of the workpiece is short, because the machine tool of the present patent has multiple sets of processing devices 3, multiple sets of processing devices 3 can be used for simultaneous processing, which greatly improves the processing efficiency.
本专利机床在使用多个床身立柱及主轴结构的基础上,将行程较长的X向传动方式由传统的滚珠丝杠或齿条传动方式改用新型的直线电机加光栅闭环的传动控制方式,至少具有以下优势:On the basis of using multiple bed columns and spindle structures, this patented machine tool changes the X-direction transmission mode with a long stroke from the traditional ball screw or rack transmission mode to a new linear motor plus grating closed-loop transmission control mode , with at least the following advantages:
1、不再使用传统的回转电机驱动丝杠或齿条带动床头立柱等在 X轴导轨上运动,采用新型的直线电机传动技术其床头立柱在X向磁板上运动时的运动阻力更小速度及速度加速度更快。1. The traditional rotary motor is no longer used to drive the lead screw or rack to drive the bed head column to move on the X-axis guide rail, and the new linear motor transmission technology is used to make the movement resistance of the bed head column move on the X-direction magnetic plate. Smaller speeds and faster accelerations.
2、新型的直线电机传动同时配备光栅闭环控制技术更能实现X 向运动的精准定位从而提高机床的定位精度。2. The new linear motor drive is equipped with grating closed-loop control technology, which can realize the precise positioning of X-direction movement and improve the positioning accuracy of the machine tool.
以上既是该实用新型专利机床多床头立柱及主轴技术实现精准同动的保障,亦可根据用户加工件精度要求采用不同精度等级的直线电机传动技术进一步将机床区分为高效及高效高精度两类。前者的机床床身底座可采用焊接结构以进一步降低机床成本。The above is not only the guarantee of the multi-head column and spindle technology of the utility model patented machine tool to achieve precise and simultaneous movement, but also the linear motor transmission technology of different precision grades can be used according to the precision requirements of the user's workpiece to further distinguish the machine tool into two categories: high efficiency and high efficiency and high precision . The base of the former machine bed can adopt a welded structure to further reduce the cost of the machine tool.
该机床也可以选用轻型铝合金材质及铸造技术等制造床头立柱以减轻重量,以便更大可能地提升运动速度。The machine can also use lightweight aluminum alloy materials and casting technology to manufacture head columns to reduce weight, so as to maximize the speed of movement.
该机床在改用多至四组的床头立柱及主轴的同时,其工控机使用的多通道控制技术能实现以上所述多床头多主轴同动的运动控制对多工位工件进行加工,几乎不增加工控机成本造价。While the machine tool uses up to four sets of bed head columns and spindles, the multi-channel control technology used in its industrial computer can realize the above-mentioned motion control of multiple bed heads and multiple spindles simultaneously to process multi-station workpieces. It hardly increases the cost of the industrial computer.
该机床能实现一机顶多机的产出效率,在节省同比造价售价的同时,也能有效减少用户生产场地的占用。The machine tool can achieve the output efficiency of one machine at most, and can effectively reduce the occupation of the user's production site while saving the year-on-year cost and price.
本实用新型所述的实施例仅仅是对本实用新型的优选实施方式进行的描述,并非对实用新型构思和范围进行限定,在不脱离本实用新型设计思想的前提下,本领域中工程技术人员对本实用新型的技术方案作出的各种变型和改进,均应落入本实用新型的保护范围。The embodiments described in the present utility model are only the description of the preferred embodiments of the present utility model, and do not limit the concept and scope of the utility model. Various modifications and improvements made by the technical solution of the utility model shall fall within the protection scope of the present utility model.
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