CN211072056U - Diamond saw blade double-sided back chipping machine - Google Patents
Diamond saw blade double-sided back chipping machine Download PDFInfo
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- CN211072056U CN211072056U CN201922158913.7U CN201922158913U CN211072056U CN 211072056 U CN211072056 U CN 211072056U CN 201922158913 U CN201922158913 U CN 201922158913U CN 211072056 U CN211072056 U CN 211072056U
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- saw blade
- grinding sheet
- rotating motor
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 28
- 239000010432 diamond Substances 0.000 title claims abstract description 28
- 239000011521 glass Substances 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 108010066057 cabin-1 Proteins 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011156 metal matrix composite Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model belongs to the technical field of back gouging machines, in particular to a diamond saw blade double-sided back gouging machine, which comprises a working sealed cabin, a grinding piece moving servo motor, a saw blade rotating upper flange cylinder, a saw blade rotating upper flange, a three-station permanent magnet manipulator, an upper grinding piece, a frame and a lower grinding piece; the driving end of the grinding sheet moving servo motor is provided with an upper grinding sheet up-and-down moving cylinder and a lower grinding sheet up-and-down moving cylinder through a cylinder mounting plate, and the driving shaft ends of the upper grinding sheet rotating motor and the lower grinding sheet rotating motor are connected with an upper grinding sheet and a lower grinding sheet. The utility model adopts the three-station permanent magnetic manipulator principle to carry out the operation of taking and releasing the film; the upper grinding sheet rotating motor and the lower grinding sheet rotating motor drive the upper grinding sheet and the lower grinding sheet to rotate at a low speed by adopting a low-speed micro direct current motor, and the saw blade is subjected to double-sided simultaneous back chipping; the abrasive disc adopts the constant pressure theory of operation, and whole operating device adopts totally enclosed storehouse glass window to observe the structure, and convenient processing is observed and is processed safely.
Description
Technical Field
The utility model belongs to the technical field of the back chipping machine, concretely relates to diamond saw bit two-sided back chipping machine.
Background
With the rapid development of automobile, aviation and aerospace technologies, the requirements on material properties and processing technologies are increasing day by day. New materials such as carbon fiber reinforced plastics, Particle Reinforced Metal Matrix Composites (PRMMC) and ceramic materials are widely used. These materials have the characteristics of high strength, good wear resistance, low thermal expansion coefficient, etc., which determine the very short life of the tools used for machining them. The development of new wear resistant and stable superhard cutting tools is the subject of research in many universities, research institutes and enterprises. The diamond integrates a plurality of excellent performances such as mechanics, optics, thermal, acoustics, optics and the like, has extremely high hardness, small friction coefficient, high thermal conductivity and low thermal expansion coefficient and chemical inertness, and is an ideal material for manufacturing cutters.
The diamond saw blade is a cutting tool and is widely applied to processing of hard and brittle materials such as stone, ceramics and the like. The diamond saw blade is mainly composed of two parts, a base body and a tool bit, wherein the base body is a main supporting part for bonding the tool bit, the tool bit is a part for cutting in the using process, the tool bit is continuously consumed in the using process, the base body is not, the tool bit can play a cutting role because the tool bit contains diamond, the diamond is the hardest substance at present, the diamond rubs and cuts a processed object in the tool bit, and the diamond particles are wrapped in the tool bit by metal.
The connection mode of the base body and the cutter head is welding, the welding is divided into high-frequency welding and laser welding, the cutter head and the base body are welded together through high-temperature melting media in the high-frequency welding, and the contact edge of the cutter head and the base body is melted through high-temperature laser beams in the laser welding to form metallurgical bonding.
The back chipping operation is needed for the welded diamond saw blade, and the back chipping operation refers to the work of removing defects on one side after welding the other side when double-side welding is carried out.
The back chipping machine is needed to be used for back chipping, the existing back chipping machine can only back chipping the single face of the saw blade once, the automation degree is not high, the positioning is not accurate, and the practicability is not strong.
SUMMERY OF THE UTILITY MODEL
To solve the problems set forth in the background art described above. The utility model provides a double-sided back chipping machine for a diamond saw blade, which adopts a three-station permanent magnet manipulator principle to carry out the operations of taking and retracting the blade; the upper grinding sheet rotating motor and the lower grinding sheet rotating motor drive the upper grinding sheet and the lower grinding sheet to rotate at a low speed by adopting a low-speed micro direct current motor, and the saw blade is subjected to double-sided simultaneous back chipping; the abrasive disc adopts the constant pressure theory of operation, and whole operating device adopts totally enclosed storehouse glass window to observe the structure, and convenient processing is observed and is processed safely.
In order to achieve the above object, the utility model provides a following technical scheme: a diamond saw blade double-sided back chipping machine comprises a working sealing bin, a grinding piece moving servo motor, a saw blade rotating upper flange air cylinder, a saw blade rotating upper flange, a three-station permanent magnet mechanical arm, a saw blade rotating lower flange, an upper grinding piece, a machine frame, an upper grinding piece rotating motor, a lower grinding piece, a saw blade rotating motor, an upper grinding piece up-down moving air cylinder and a lower grinding piece up-down moving air cylinder;
a working sealed cabin is fixedly arranged above the frame, a grinding sheet moving servo motor is arranged in the working sealed cabin through a machine column, the driving end of the grinding sheet moving servo motor is provided with an upper grinding sheet up-and-down moving air cylinder and a lower grinding sheet up-and-down moving air cylinder through an air cylinder mounting plate, the piston rods of the upper grinding sheet up-and-down moving air cylinder and the lower grinding sheet up-and-down moving air cylinder are respectively provided with an upper grinding sheet rotating motor and a lower grinding sheet rotating motor through an electric motor mounting plate, the driving shaft ends of the upper grinding sheet rotating motor and the lower grinding sheet rotating motor are connected and provided with an upper grinding sheet and a lower grinding sheet, the frame is provided with a saw blade rotating motor through a support frame, the driving shaft end of the saw blade rotating motor is rotatably connected and provided with a saw blade rotating lower flange, the saw blade rotating upper flange, and a saw blade sheet supply screw rod and a saw blade sheet collecting rod are respectively arranged on two sides of the three-station permanent magnetic manipulator.
Preferably, the saw blade feeding screw rod is installed on the rack through an installation frame, the bottom of the saw blade feeding screw rod is connected with a screw rod motor in a driving mode, a saw blade feeding position is arranged at the top of the saw blade feeding screw rod, and a first saw blade feeding position and a second saw blade feeding position are arranged on the saw blade feeding position.
Preferably, the saw blade take-up rod is provided with a first take-up position and a second take-up position, and a saw blade take-up cylinder is arranged above the saw blade take-up rod through a mounting frame.
Preferably, a glass observation window is arranged on the working sealed cabin.
Preferably, the bottom of the frame is provided with a support leg.
Preferably, the upper grinding plate and the lower grinding plate are driven to move up and down by an upper grinding plate up-and-down moving cylinder and a lower grinding plate up-and-down moving cylinder respectively.
Preferably, the working sealed cabin is also provided with a controller, and the controller adopts an AT89C51 controller; the grinding disc moving servo motor, the saw blade rotating upper flange cylinder, the three-station permanent magnet manipulator, the upper grinding disc rotating motor, the lower grinding disc rotating motor, the saw blade rotating motor, the upper grinding disc up-down moving cylinder and the lower grinding disc up-down moving cylinder are respectively and electrically connected with the controller; and a power supply is also arranged in the working sealed cabin.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model adopts the three-station permanent magnetic manipulator principle to carry out the operation of taking and releasing the film; the upper grinding sheet rotating motor and the lower grinding sheet rotating motor drive the upper grinding sheet and the lower grinding sheet to rotate at a low speed by adopting a low-speed micro direct current motor, and the saw blade is subjected to double-sided simultaneous back chipping; the abrasive disc adopts the constant pressure theory of operation, and whole operating device adopts totally enclosed storehouse glass window to observe the structure, and convenient processing is observed and is processed safely.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a double-sided back chipping machine for diamond saw blades of the present invention;
FIG. 2 is a schematic view of a side view of the double-sided back chipping machine of the diamond saw blade of the present invention;
fig. 3 is a schematic view of the overlooking structure of the double-sided back chipping machine of the diamond saw blade of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-3, the present invention provides the following technical solutions: a diamond saw blade double-sided back chipping machine comprises a working sealed bin 1, a grinding sheet moving servo motor 2, a saw blade rotating upper flange air cylinder 3, a saw blade rotating upper flange 4, a three-station permanent magnet mechanical arm 5, a saw blade rotating lower flange 6, an upper grinding sheet 7, a frame 8, an upper grinding sheet rotating motor 9, a lower grinding sheet rotating motor 11, a lower grinding sheet 12, a saw blade rotating motor 13, an upper grinding sheet up-down moving air cylinder 14 and a lower grinding sheet up-down moving air cylinder 15;
a working sealed cabin 1 is fixedly arranged above the frame 8, a grinding sheet moving servo motor 2 is arranged in the working sealed cabin 1 through a machine column, the driving end of the grinding sheet moving servo motor 2 is provided with an upper grinding sheet up-down moving air cylinder 14 and a lower grinding sheet up-down moving air cylinder 15 through an air cylinder mounting plate, the piston rods of the upper grinding sheet up-down moving air cylinder 14 and the lower grinding sheet up-down moving air cylinder 15 are respectively provided with an upper grinding sheet rotating motor 9 and a lower grinding sheet rotating motor 11 through motor mounting plates, the driving shaft ends of the upper grinding sheet rotating motor 9 and the lower grinding sheet rotating motor 11 are connected and provided with an upper grinding sheet 7 and a lower grinding sheet 12, the frame 8 is provided with a saw blade rotating motor 13 through a bracket, the driving shaft end of the saw blade rotating motor 13 is rotatably connected and provided with a saw blade rotating lower flange 6, the saw blade rotating upper, a three-station permanent magnet manipulator 5 is installed on one side of a saw blade rotating lower flange 6 through a support, and a saw blade feeding screw rod 17 and a saw blade collecting rod 19 are installed on two sides of the three-station permanent magnet manipulator 5 respectively.
Specifically, saw bit confession piece lead screw 17 passes through the mounting bracket and installs in frame 8, and the bottom drive is connected and is provided with the lead screw motor, supplies piece position 16 at saw bit confession piece lead screw 17 top to be provided with the saw bit, and saw bit supplies piece position 16 to be provided with first confession piece position 161 and second confession piece position 162.
Specifically, a first blade collecting position 191 and a second blade collecting position 192 are arranged on the blade collecting rod 19, and a blade collecting cylinder 18 is arranged above the blade collecting rod 19 through a mounting frame.
Specifically, a glass observation window 10 is arranged on the working sealed cabin 1.
Specifically, the bottom of the frame 8 is provided with a support leg.
Specifically, the upper blade 7 and the lower blade 12 are driven to move up and down by an upper blade up-and-down moving cylinder 14 and a lower blade up-and-down moving cylinder 15, respectively.
Specifically, the working sealing bin 1 is also provided with a controller, and the controller is an AT89C51 controller; the grinding disc moving servo motor 2, the saw blade rotating upper flange cylinder 3, the three-station permanent magnet manipulator 5, the upper grinding disc rotating motor 9, the lower grinding disc rotating motor 11, the saw blade rotating motor 13, the upper grinding disc up-down moving cylinder 14 and the lower grinding disc up-down moving cylinder 15 are respectively and electrically connected with the controller; the inside of the working sealed cabin 1 is also provided with a power supply.
Diamond saw blade double-sided back gouging (limit) machine principle the diamond saw blade double-sided back gouging (limit) machine is the professional equipment that carries out automatic clearance to diamond saw blade base member and alloy tool bit handing-over position, and the theory of operation of equipment is as follows: a saw blade feeding screw rod 17 rises under the driving of a screw rod motor, a three-station permanent magnet manipulator 5 automatically absorbs a saw blade, the three-station permanent magnet manipulator 5 rotates 120 degrees, the absorbed saw blade is placed on a saw blade rotating lower flange 6, then a saw blade rotating upper flange cylinder 3 drives a saw blade rotating upper flange 4 and the saw blade rotating lower flange 6 to tightly press the saw blade and rotate, meanwhile, a blade taking station of the three-station permanent magnet manipulator 5 automatically absorbs a next saw blade, a blade moving servo motor 2 drives an upper grinding blade 7 and a lower grinding blade 12 to move to set positions, an upper grinding blade up-and-down moving cylinder 14 and a lower grinding blade up-and-down moving cylinder 15 start to press the upper grinding blade 7 and the lower grinding blade 12 against a saw blade base body, the upper grinding blade 7 and the lower grinding blade 12 which rotate up and down are driven by a servo to not move towards the tooth root, the parts which need to be cleaned are cleaned to meet, the saw blade rotates the upper flange 4 and loosens the saw blade under the effect that the saw blade rotates the upper flange cylinder 3, meanwhile, magnetic force absorbs the ground saw blade, the three-station permanent magnet mechanical arm 5 rotates 120 degrees again, the saw blade collecting cylinder 18 discharges the ground saw blade on the saw blade collecting rod 19, the saw blade position automatically grinds the next saw blade, the saw blade position automatically absorbs the next saw blade, the operation is circulated in sequence, when the first saw blade supplying position 161 is finished, the machine automatically exchanges the saw blade supplying position and the saw blade collecting position to the second saw blade supplying position 162 and the second saw blade collecting position, and the continuous circular production is realized.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a two-sided back chipping machine of diamond saw blade which characterized in that: the device comprises a working sealing bin (1), a grinding disc moving servo motor (2), a saw blade rotating upper flange cylinder (3), a saw blade rotating upper flange (4), a three-station permanent magnet mechanical arm (5), a saw blade rotating lower flange (6), an upper grinding disc (7), a rack (8), an upper grinding disc rotating motor (9), a lower grinding disc rotating motor (11), a lower grinding disc (12), a saw blade rotating motor (13), an upper grinding disc up-down moving cylinder (14) and a lower grinding disc up-down moving cylinder (15);
a working sealing bin (1) is fixedly arranged above the rack (8), a grinding sheet moving servo motor (2) is arranged in the working sealing bin (1) through a machine column, an upper grinding sheet up-and-down moving cylinder (14) and a lower grinding sheet up-and-down moving cylinder (15) are arranged at the driving end of the grinding sheet moving servo motor (2) through a cylinder mounting plate, an upper grinding sheet rotating motor (9) and a lower grinding sheet rotating motor (11) are respectively arranged on piston rods of the upper grinding sheet up-and-down moving cylinder (14) and the lower grinding sheet up-and-down moving cylinder (15) through motor mounting plates, the driving shaft ends of the upper grinding sheet rotating motor (9) and the lower grinding sheet rotating motor (11) are connected and provided with an upper grinding sheet (7) and a lower grinding sheet (12), a saw blade rotating motor (13) is arranged on the rack (8) through a support, and a saw blade rotating lower, the saw blade rotating upper flange (4) is arranged above the saw blade rotating lower flange (6) through the saw blade rotating upper flange air cylinder (3), the three-station permanent magnet mechanical arm (5) is installed on one side of the saw blade rotating lower flange (6) through a support, and a saw blade feeding screw rod (17) and a saw blade receiving rod (19) are installed and arranged on two sides of the three-station permanent magnet mechanical arm (5) respectively.
2. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: saw bit supplies piece lead screw (17) to install in frame (8) through the mounting bracket, and the bottom drive is connected and is provided with the lead screw motor, supplies piece position (16) at saw bit to be provided with the saw bit at piece lead screw (17) top, and the saw bit supplies piece position (16) to be provided with first confession piece position (161) and second confession piece position (162).
3. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: the saw blade collecting rod (19) is provided with a first collecting position (191) and a second collecting position (192), and a saw blade collecting cylinder (18) is arranged above the saw blade collecting rod (19) through a mounting frame.
4. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: and a glass observation window (10) is arranged on the working sealed bin (1).
5. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: and support legs are arranged at the bottom of the rack (8).
6. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: the upper grinding sheet (7) and the lower grinding sheet (12) are driven to move up and down by an upper grinding sheet up-and-down moving cylinder (14) and a lower grinding sheet up-and-down moving cylinder (15) respectively.
7. The double-sided back chipping machine of a diamond saw blade according to claim 1, wherein: the working sealing bin (1) is also provided with a controller, and the controller adopts an AT89C51 controller; the grinding disc moving servo motor (2), the saw blade rotating upper flange cylinder (3), the three-station permanent magnet manipulator (5), the upper grinding disc rotating motor (9), the lower grinding disc rotating motor (11), the saw blade rotating motor (13), the upper grinding disc up-down moving cylinder (14) and the lower grinding disc up-down moving cylinder (15) are respectively and electrically connected with the controller; the inside of the working sealed cabin (1) is also provided with a power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922158913.7U CN211072056U (en) | 2019-12-05 | 2019-12-05 | Diamond saw blade double-sided back chipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922158913.7U CN211072056U (en) | 2019-12-05 | 2019-12-05 | Diamond saw blade double-sided back chipping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211072056U true CN211072056U (en) | 2020-07-24 |
Family
ID=71628075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922158913.7U Expired - Fee Related CN211072056U (en) | 2019-12-05 | 2019-12-05 | Diamond saw blade double-sided back chipping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211072056U (en) |
-
2019
- 2019-12-05 CN CN201922158913.7U patent/CN211072056U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200724 |