CN211071216U - Dust collector in electron purification workshop - Google Patents
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- CN211071216U CN211071216U CN201921851513.8U CN201921851513U CN211071216U CN 211071216 U CN211071216 U CN 211071216U CN 201921851513 U CN201921851513 U CN 201921851513U CN 211071216 U CN211071216 U CN 211071216U
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Abstract
Description
技术领域technical field
本实用新型涉及车间净化设备技术领域,具体为一种电子净化车间的除尘装置。The utility model relates to the technical field of workshop purification equipment, in particular to a dust removal device for an electronic purification workshop.
背景技术Background technique
在很多工业生产车间的工作过程中,会产生大量的粉尘及废气,这些粉尘和废气通常是悬浮在空气中,有些场所的粉尘浓度非常高,严重影响了生产工作环境,也对生产线工作人员的身体带来极大的危害,甚至可能会诱发多种疾病;并且,带有粉尘和废气的空气与外界打气进行交换,也会对外界大气及周围环境造成污染。常见需要进行除尘净化的车间例如电子车间,车间常需操作工人进行焊锡工序,而焊锡操作过程中的高温容易产生尘埃粒子和气体,而气体中含有大量的一氧化碳、二氧化碳、甲醇、乙醇、甲烷、甲醛等有害性成分;这一类的物质氧化后孕育产生的气体(也含有焦油),有很强的刺激性气味,被人体吸入后,焦油会积在肺部,引起肺构造病变,造成不良影响。In the working process of many industrial production workshops, a large amount of dust and waste gas will be generated. These dust and waste gas are usually suspended in the air. The dust concentration in some places is very high, which seriously affects the production and working environment, and also affects the production line staff. It brings great harm to the body, and may even induce a variety of diseases; and the exchange of air with dust and waste gas with the outside world will also cause pollution to the outside atmosphere and the surrounding environment. Common workshops that require dust removal and purification, such as electronic workshops, often require operators to perform the soldering process, and the high temperature during the soldering operation is likely to generate dust particles and gas, and the gas contains a large amount of carbon monoxide, carbon dioxide, methanol, ethanol, methane, Harmful ingredients such as formaldehyde; the gas (also containing tar) produced by the oxidation of this type of substances has a strong irritating odor. After being inhaled by the human body, the tar will accumulate in the lungs, causing lung structural lesions and causing adverse effects. influences.
为此,相关技术领域的技术人员对此进行了改进,例如中国专利申请号为CN208742148U提出的“一种焊锡烟雾净化器”,其包括主体箱和调节管,所述主体箱的内部底端安装有吸风机,且主体箱的上方连接有盖板,所述盖板的上方设置有把手,且把手的内部安装有吸风管,所述吸风管的顶部设置有固定套,且吸风管的顶端连接有吸气头,所述固定套的底端连接有铁杆丝软管,且铁杆丝软管的底部设置有卡块,所述卡块的下方设置有卡座,且卡块和卡座的内侧均镶嵌连接有防滑紧密垫,所述调节管安装在卡块的上方,所述主体箱的内部上方设置有过滤板,且过滤板的下方设置有活性炭板,所述过滤板和活性炭板的外端均固定有固定板,且固定板的内部设置有连接板,所述连接板的顶端设置有连接杆,且连接板的底端连接有弹簧,虽然本实用新型能够满足通过顶部结构呈镂空结构的吸气头配合过滤板以及活性炭板的使用,对焊锡烟雾进行逐步的过滤净化的特点。For this reason, those skilled in the relevant technical field have made improvements to this, such as "a solder fume purifier" proposed by the Chinese patent application number CN208742148U, which includes a main body box and a regulating pipe, and the inner bottom end of the main body box is installed There is a suction fan, a cover plate is connected above the main body box, a handle is arranged above the cover plate, and a suction pipe is installed inside the handle, the top of the suction pipe is provided with a fixing sleeve, and the suction pipe The top end is connected with a suction head, the bottom end of the fixed sleeve is connected with an iron rod wire hose, and the bottom of the iron rod wire hose is provided with a clamping block, a clamping seat is provided under the clamping block, and the clamping block and the clamping block are provided with a clamping block. The inner side of the seat is inlaid and connected with a non-slip tight pad, the adjustment pipe is installed above the clamping block, a filter plate is arranged above the interior of the main body, and an activated carbon plate is arranged below the filter plate, the filter plate and the activated carbon The outer ends of the plates are fixed with a fixed plate, and the inside of the fixed plate is provided with a connecting plate, the top of the connecting plate is provided with a connecting rod, and the bottom end of the connecting plate is connected with a spring, although the utility model can meet the requirements of passing the top structure The hollowed-out suction head cooperates with the filter plate and activated carbon plate to gradually filter and purify the solder fumes.
但该申请文件中的技术方案仍然存在不足,操作人员在焊锡过程中,距离电子元件的距离较短,因此粉尘和废弃在被吸气头吸走时,也会有部分逸散到周围,被操作人员吸入或重新落至操作台面上,造成不良影响。However, the technical solution in the application document still has shortcomings. The operator is short of distance from the electronic components during the soldering process. Therefore, when the dust and waste are sucked away by the suction head, part of the dust and waste will also escape to the surroundings and be operated by the operator. Personnel inhalation or re-fall to the operating table, causing adverse effects.
基于此,本实用新型设计了一种电子净化车间的除尘装置,以解决上述问题。Based on this, the utility model designs a dust removal device for an electronic purification workshop to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种电子净化车间的除尘装置,以解决上述技术问题。The purpose of this utility model is to provide a dust removal device in an electronic purification workshop to solve the above technical problems.
为实现上述目的,本实用新型提供如下技术方案:一种电子净化车间的除尘装置,包括吸风装置、送风装置以及净化装置,所述送风装置设置于吸风装置正下方且用于向吸风装置输送气流,所述净化装置的一端与吸风装置连接,用于净化粉尘和废气,所述净化装置的另一端设置有排气装置,所述送风装置包括若干送风单元以及与所述送风单元连接的送风风机,所述吸风装置包括若干设置于送风装置正上方且与送风单元一一对应的吸风遮罩、一端与吸风遮罩连接的吸风管以及与吸风管另一端连通的吸风风机。In order to achieve the above purpose, the present utility model provides the following technical solutions: a dust removal device for an electronic purification workshop, comprising a suction device, an air supply device and a purification device, and the air supply device is arranged directly below the suction device and is used to send air to the dust collector. The air suction device conveys air flow, one end of the purification device is connected with the air suction device for purifying dust and waste gas, the other end of the purification device is provided with an exhaust device, and the air supply device includes several air supply units and The air blower connected to the air supply unit, and the air suction device includes a plurality of suction hoods arranged directly above the air supply device and corresponding to the air supply units one-to-one, and a suction duct connected to the suction hood at one end and a suction fan communicated with the other end of the suction pipe.
优选的,所述吸风遮罩由若干规格相同的引流板围合而成,所述引流板倾斜设置,且若干引流板围合形成的下方开口大于上方开口。Preferably, the suction shield is formed by enclosing a plurality of flow guide plates of the same specification, the flow guide plates are arranged obliquely, and the lower opening enclosed by the plurality of flow guide plates is larger than the upper opening.
优选的,所述净化装置包括净化箱、设置于所述净化箱上方且与吸风风机连接的进气管以及设置于所述净化箱下方与排气装置连接的出气管,所述净化箱内由上往下依次设置有初效过滤层、高效过滤层以及活性炭吸附层。Preferably, the purification device includes a purification box, an air intake pipe arranged above the purification box and connected to a suction fan, and an air outlet pipe arranged below the purification box and connected to an exhaust device. A primary filter layer, a high-efficiency filter layer and an activated carbon adsorption layer are arranged in sequence from top to bottom.
优选的,所述初效过滤层为初效棉层,所述高效过滤层为玻璃纤维滤纸层或吸油棉层。Preferably, the primary-effect filter layer is a primary-effect cotton layer, and the high-efficiency filter layer is a glass fiber filter paper layer or an oil-absorbing cotton layer.
优选的,所述排气装置包括排气入管、排气箱以及排气出管,所述排气箱内设置有吸收液层,所述排气入管延伸至排气箱底部,所述排气出管的入口位于吸收液层上方。Preferably, the exhaust device includes an exhaust inlet pipe, an exhaust box and an exhaust outlet pipe, an absorption liquid layer is arranged in the exhaust box, the exhaust inlet pipe extends to the bottom of the exhaust box, and the exhaust gas The inlet of the outlet pipe is located above the absorbing liquid layer.
优选的,所述排气出管为U形管且其出口朝向地面方向。Preferably, the exhaust outlet pipe is a U-shaped pipe and its outlet faces the direction of the ground.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型设置送风装置以及吸风装置,可安装在电子产品操作台面的上下两侧,当操作人员对电子产品进行焊锡等操作时,送风风机向送风单元输送气流,将电子元件上产生的粉尘以及废弃吹至上方的吸风遮罩处,此时吸风风机产生的气流将粉尘、废弃以及送风风机产生的气流吸入净化装置进行净化,最后通过排气装置将净化后的气体排出室外,实现电子净化车间的除尘净化过程。The utility model is provided with an air supply device and an air suction device, which can be installed on the upper and lower sides of the electronic product operating table. When the operator performs operations such as soldering on the electronic product, the air supply fan sends airflow to the air supply unit, and the electronic components are placed on the air. The generated dust and waste are blown to the upper suction hood. At this time, the airflow generated by the suction fan sucks the dust, waste and the airflow generated by the blower into the purification device for purification, and finally the purified gas is passed through the exhaust device. It is discharged to the outside to realize the dust removal and purification process of the electronic purification workshop.
本实用新型在吸风装置以及排气装置之间设置了净化装置,通过使用三层不同材质的吸附材料,将粉尘以及废气充分去除,充分净化空气,达到环保标准,其中,初效棉层能够吸附大颗粒的烟尘,吸油棉层或玻璃纤维滤纸层能够吸附粒径10微米以内的小颗粒,而活性炭吸附层能够吸附气体中的异味,由此能够充分净化粉尘以及废气。The utility model is provided with a purification device between the air suction device and the exhaust device. By using three layers of adsorption materials with different materials, the dust and waste gas can be fully removed, the air can be fully purified, and the environmental protection standard can be reached. To absorb large particles of smoke and dust, the oil-absorbing cotton layer or the glass fiber filter paper layer can absorb small particles with a particle size of less than 10 microns, and the activated carbon adsorption layer can absorb the peculiar smell in the gas, which can fully purify the dust and exhaust gas.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型的整体结构平面示意图;1 is a schematic plan view of the overall structure of the present utility model;
图2为本实用新型凸显净化装置的平面示意图;Fig. 2 is the schematic plan view of the utility model highlighting purification device;
图3为本实用新型凸显排气装置的平面示意图。FIG. 3 is a schematic plan view of a prominent exhaust device of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、吸风装置;11、吸风遮罩;111、引流板;12、吸风管;13、吸风风机;2、送风装置;21、送风单元;22、送风风机;3、净化装置;31、净化箱;32、进气管;33、出气管;34、初效过滤层;35、高效过滤层;36、活性炭吸附层;4、排气装置;41、排气入管;42、排气箱;43、排气出管;44、吸收液层。1. Suction device; 11. Suction cover; 111. Drainage plate; 12. Suction duct; 13. Suction fan; 2. Air supply device; 21. Air supply unit; 22. Air supply fan; 3. Purification device; 31, purification box; 32, intake pipe; 33, outlet pipe; 34, primary filter layer; 35, high efficiency filter layer; 36, activated carbon adsorption layer; 4, exhaust device; 41, exhaust inlet pipe; 42 , Exhaust box; 43, Exhaust outlet pipe; 44, Absorb liquid layer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种电子净化车间的除尘装置,包括吸风装置1、送风装置2以及净化装置3,送风装置2安装在吸风装置1正下方且用于向吸风装置1输送气流,净化装置3的一端与吸风装置1连接,用于净化粉尘和废气,净化装置3的另一端安装有排气装置4,送风装置2包括若干送风单元21以及与送风单元21连接的送风风机22,吸风装置1包括若干安装在送风装置2正上方且与送风单元21一一对应的吸风遮罩11、一端与吸风遮罩11连接的吸风管12以及与吸风管12另一端连通的吸风风机13,若干吸风管12汇聚于同一管路且统一输送至吸风风机13处,特别的,吸风管12可选用波纹管,以便于根据车间实际状况调整吸风遮罩11的朝向以及位置。1-3, the present utility model provides a technical solution: a dust removal device for an electronic purification workshop, comprising a suction device 1, an
优选的,吸风遮罩11由若干规格相同的引流板111围合而成,引流板111倾斜安装,且若干引流板111围合形成的下方开口大于上方开口,以便于引导引流板111下方由送风单元21输送上来的气流,对粉尘以及废气进行充分吸收,加强吸收的效果。Preferably, the
优选的,净化装置3包括净化箱31、安装在净化箱31上方且与吸风风机13连接的进气管32以及安装在净化箱31下方与排气装置4连接的出气管33,净化箱31内由上往下依次设置有初效过滤层34、高效过滤层35以及活性炭吸附层36,以便于对粉尘、废气以及气体中的异味进行吸收,加强净化效果。Preferably, the
优选的,初效过滤层34为初效棉层,高效过滤层35为玻璃纤维滤纸层或吸油棉层,初效棉层能够吸附大颗粒的烟尘,吸油棉层或玻璃纤维滤纸层能够吸附粒径10微米以内的小颗粒,由此能够充分净化粉尘以及废气。Preferably, the
优选的,排气装置4包括排气入管41、排气箱42以及排气出管43,排气箱42内设置有吸收液层44,排气入管41延伸至排气箱42底部,排气出管43的入口位于吸收液层44上方,由净化装置3过滤过的气体进入排气箱42内,经由吸收液进行最后的吸收工序,吸收气体中的残余物质,使最终排放至空气中的气体达到环保要求,特别的,吸收液可根据电子净化车间生产过程中产生废气的属性状态,选择相应的弱碱液或弱酸液进行吸收,以加强净化的效果。Preferably, the
优选的,排气出管43为U形管且其出口朝向地面方向,以便于使净化后的气体排放至空气中,且能够防止空气中的粉尘等杂质沿排气出管43飘入排气箱42内,使吸收液免于遭受污染。Preferably, the
本实施例的一个具体应用为:A specific application of this embodiment is:
本实用新型设置送风装置2以及吸风装置1,可安装在电子产品操作台面的上下两侧,当操作人员对电子产品进行焊锡等操作时,送风风机22向送风单元21输送气流,将电子元件上产生的粉尘以及废弃吹至上方的吸风遮罩11处,此时吸风风机13产生的气流将粉尘、废弃以及送风风机22产生的气流吸入净化装置3进行净化,最后通过排气装置4将净化后的气体排出室外,实现电子净化车间的除尘净化过程。The utility model is provided with an
本实用新型在吸风装置1以及排气装置4之间设置了净化装置3,通过使用三层不同材质的吸附材料,将粉尘以及废气充分去除,充分净化空气,达到环保标准,其中,初效棉层能够吸附大颗粒的烟尘,吸油棉层或玻璃纤维滤纸层能够吸附粒径10微米以内的小颗粒,而活性炭吸附层36能够吸附气体中的异味,由此能够充分净化粉尘以及废气。The utility model is provided with a
综上,通过设置送风装置2以及吸风装置1,能够使粉尘以及废气随送风装置2产生的气流进入吸风装置1而不逸散至周围空气中,由此能够实现电子净化车间的除尘工作以及充分保护操作人员的身心健康。To sum up, by setting the
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", " The orientation or positional relationship indicated by "top", "inside", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description , rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "arrangement", "connection", "fixation", "swivel connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN201921851513.8U CN211071216U (en) | 2019-10-31 | 2019-10-31 | Dust collector in electron purification workshop |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112044907A (en) * | 2020-08-25 | 2020-12-08 | 北京印刷学院 | VOCs exhaust gas negative pressure purification treatment device in printing and packaging workshop |
| CN112207107A (en) * | 2020-09-01 | 2021-01-12 | 合肥常青机械股份有限公司 | A fume purification system for automobile welding workshop and using method thereof |
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2019
- 2019-10-31 CN CN201921851513.8U patent/CN211071216U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112044907A (en) * | 2020-08-25 | 2020-12-08 | 北京印刷学院 | VOCs exhaust gas negative pressure purification treatment device in printing and packaging workshop |
| CN112044907B (en) * | 2020-08-25 | 2022-07-19 | 北京印刷学院 | Printing packaging workshop VOCs waste gas negative pressure purification unit |
| CN112207107A (en) * | 2020-09-01 | 2021-01-12 | 合肥常青机械股份有限公司 | A fume purification system for automobile welding workshop and using method thereof |
| CN112207107B (en) * | 2020-09-01 | 2023-07-14 | 合肥常青机械股份有限公司 | A smoke and dust purification system for an automobile welding workshop and its application method |
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